CN209683035U - Automobile interior decoration press machine - Google Patents
Automobile interior decoration press machine Download PDFInfo
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- CN209683035U CN209683035U CN201920054001.2U CN201920054001U CN209683035U CN 209683035 U CN209683035 U CN 209683035U CN 201920054001 U CN201920054001 U CN 201920054001U CN 209683035 U CN209683035 U CN 209683035U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车内饰加工技术领域,尤其是涉及一种汽车内饰冲压机。The utility model relates to the technical field of automobile interior decoration processing, in particular to a stamping machine for automobile interior decoration.
背景技术Background technique
汽车内饰是指汽车内部改装所用到的汽车产品,涉及到汽车内部的方方 面面,比如汽车方向盘套、汽车坐垫、汽车脚垫、汽车挂件、内部摆件、收纳箱等都是汽车内饰产品。在汽车内饰生产的过程中,需要用到冲压机配合模具对其进行压制,冲压机的运动结构原理简单,利用电机或油缸作为动力装置即可驱动模具合模、开模。正因冲压机简单易制,所以用于冲压汽车内饰的冲压机五花八门,没有统一的标准。Car interior refers to the car products used in car interior modification, involving all aspects of car interior, such as car steering wheel cover, car seat cushion, car floor mat, car pendant, interior decoration, storage box, etc. are all car interior products. In the production process of automobile interior decoration, it is necessary to use a stamping machine to cooperate with the mold to press it. The principle of the movement structure of the stamping machine is simple, and the motor or oil cylinder can be used as the power device to drive the mold to close and open the mold. Because stamping machines are simple and easy to manufacture, there are various stamping machines for stamping automotive interiors, and there is no uniform standard.
授权公告号为CN203331441U的实用新型专利公开了一种汽车内饰件用无纺布压制工艺的冲压机及其冲压装置,包括设置于机座上的驱动机构和冲压模具,冲压模具包括上凹模与下凸模,由于一次合模(上凹模与下凸模合并)只能出一张压好的汽车内饰,生产效率较低。The utility model patent with the authorized notification number CN203331441U discloses a stamping machine and its stamping device for the non-woven fabric pressing process for automotive interior parts, including a driving mechanism and a stamping die arranged on the machine base. The stamping die includes an upper die Compared with the lower punch, because only one pressed car interior can be produced in one mold clamping (the upper die and the lower punch are combined), the production efficiency is low.
实用新型内容Utility model content
本实用新型的目的是提供一种汽车内饰冲压机,具有生产效率高的特点。The purpose of the utility model is to provide a stamping machine for automobile interior decoration, which has the characteristics of high production efficiency.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种汽车内饰冲压机,包括机体,机体内设有电机,电机驱动连接压板,机体上固定有第一模板,压板上固定有第二模板,第一模板与第二模板配合形成模具,所述压板上还设有第三模板,第二模板与第三模板分别位于压板的两侧,机体上固定设有支架,支架上固定有承压板,承压板上固定有第四模板,第三模板与第四模板也配合形成模具。The purpose of the above-mentioned utility model of the utility model is achieved through the following technical solutions: a stamping machine for automobile interior decoration, including a body, a motor is arranged in the body, the motor drives the connection pressing plate, the body is fixed with a first template, and the pressing plate is fixed There is a second template, the first template cooperates with the second template to form a mold, the third template is also provided on the pressure plate, the second template and the third template are respectively located on both sides of the pressure plate, a bracket is fixed on the body, and a bracket is fixed on the bracket. A pressure bearing plate is fixed, a fourth formwork is fixed on the pressure bearing plate, and the third formwork and the fourth formwork also cooperate to form a mould.
通过采用上述技术方案,压板朝向机体运动时,第一模板与第二模板冲压出一张汽车内饰,压板背向机体运动时,第三模板与第四模板又冲压出一张汽车内饰,生产效率翻倍。By adopting the above technical solution, when the pressing plate moves toward the body, the first template and the second template stamp out a piece of automotive interior, and when the pressing plate moves away from the body, the third template and the fourth template punch out another piece of automotive interior. Production efficiency doubled.
优选的,所述压板的两侧均设有定位结构,定位结构用于定位料板。Preferably, positioning structures are provided on both sides of the pressing plate, and the positioning structures are used to position the material plate.
通过采用上述技术方案,定位结构使料板分别定位于压板两侧的第二模板、第三模板上。By adopting the above technical solution, the positioning structure enables the material plate to be respectively positioned on the second formwork and the third formwork on both sides of the pressing plate.
优选的,所述定位结构包括L型凸条,料板的边角与L型凸条配合。Preferably, the positioning structure includes an L-shaped convex line, and the corners of the material plate cooperate with the L-shaped convex line.
通过采用上述技术方案,将料板定位于L型凸条上,模具即可在料板上合适位置处冲压出一定形状的汽车内饰件。By adopting the above-mentioned technical solution, the material plate is positioned on the L-shaped convex line, and the mold can punch out a certain shape of the automotive interior part at a suitable position on the material plate.
优选的,所述压板上固定有吹气装置,吹气装置用于将料板吹出定位结构。Preferably, an air blowing device is fixed on the pressing plate, and the air blowing device is used to blow the material sheet out of the positioning structure.
通过采用上述技术方案,吹气装置可自动控制,可以取代人工用手取料,具有防机器压手的优点。By adopting the above technical scheme, the air blowing device can be automatically controlled, which can replace manual material picking, and has the advantage of preventing the hand from being pressed by the machine.
优选的,所述吹气装置包括第一气管、第二气管、第一距离传感器及第二距离传感器,第一气管和第二气管均连接压缩空气源,第一气管上设有第一电磁阀,第二气管上设有第二电磁阀,第一距离传感器和第二距离传感器分别固定于压板两侧;第一气管用于向第二模板吹气,第二气管用于向第三模板吹气。Preferably, the blowing device includes a first air pipe, a second air pipe, a first distance sensor and a second distance sensor, the first air pipe and the second air pipe are both connected to a compressed air source, and the first air pipe is provided with a first solenoid valve , the second air pipe is provided with a second solenoid valve, the first distance sensor and the second distance sensor are respectively fixed on both sides of the platen; the first air pipe is used to blow air to the second template, and the second air pipe is used to blow air to the third template. gas.
通过采用上述技术方案,利用第一电磁阀控制第一气管的吹气节奏,利用第二电磁阀控制第二气管的吹气节奏,第一气管和第二气管轮流吹气出料,互不干扰。By adopting the above technical solution, the first solenoid valve is used to control the blowing rhythm of the first air pipe, and the second electromagnetic valve is used to control the blowing rhythm of the second air pipe. The first air pipe and the second air pipe blow and discharge materials in turn without interfering with each other. .
优选的,定位于定位结构内的料板顶部凸出于第二模板和第三模板,第一气管和第二气管均向压板与料板之间的间隙中吹气。Preferably, the top of the material plate positioned in the positioning structure protrudes from the second formwork and the third formwork, and both the first air pipe and the second air pipe blow air into the gap between the pressing plate and the material plate.
通过采用上述技术方案,由于料板顶部凸出于第二模板和第三模板,而第一气管和第二气管从上向下吹风,因此定位于第二模板和第三模板上的料板容易被吹出定位结构。By adopting the above technical scheme, since the top of the sheet protrudes from the second formwork and the third formwork, and the first air pipe and the second air pipe blow air from top to bottom, the material sheet positioned on the second formwork and the third formwork is easy to Blown out of the positioning structure.
优选的,所述电机的旋转轴上同轴地连接有圆盘,压板上固定有轴套,轴套内设有转轴,转轴的一端与圆盘通过连杆连接,连杆的一端枢接于圆盘的非圆心处,连杆的另一端枢接于转轴上。Preferably, the rotating shaft of the motor is coaxially connected with a disc, the pressing plate is fixed with a bushing, and a rotating shaft is arranged inside the bushing, one end of the rotating shaft is connected with the disc through a connecting rod, and one end of the connecting rod is pivotally connected to the At the non-center of the disc, the other end of the connecting rod is pivotally connected to the rotating shaft.
通过采用上述技术方案,由于连杆的一端枢接于圆盘的非圆心处,因此圆盘与连杆构成“凸轮连杆机构”,电机驱动圆盘旋转时,连杆拉动压板翻转并前后运动,使压板能够配合地压于机体表面上,从而完成汽车内饰件的冲压。By adopting the above technical solution, since one end of the connecting rod is pivotally connected to the non-center of the disc, the disc and the connecting rod constitute a "cam linkage mechanism". When the motor drives the disc to rotate, the connecting rod pulls the pressure plate to turn over and move back and forth , so that the pressing plate can be pressed on the surface of the machine body in a coordinated manner, thereby completing the stamping of automotive interior parts.
优选的,所述压板底部设有倾斜的接料板,接料板一端设有储料仓。Preferably, an inclined material receiving plate is provided at the bottom of the pressing plate, and a material storage bin is provided at one end of the material receiving plate.
通过采用上述技术方案,料板从压板与机体之间的缝隙、压板与承压板之间的缝隙掉落于接料板上,并滑落于储料仓中集中存储。By adopting the above technical scheme, the material board falls onto the material receiving plate from the gap between the pressing plate and the machine body, and the gap between the pressing plate and the pressure receiving plate, and slides down into the storage bin for centralized storage.
综上所述,本实用新型的有益技术效果为:In summary, the beneficial technical effects of the utility model are:
1.相比于普通的汽车内饰冲压装置提高了一倍生产效率;1. Compared with ordinary automotive interior stamping devices, the production efficiency has been doubled;
2.具备安全的取料方式,保障了操作人员的人身安全。2. It has a safe way of retrieving materials, which ensures the personal safety of operators.
附图说明Description of drawings
图1是汽车内饰冲压机的侧视图;Fig. 1 is a side view of an automotive interior stamping machine;
图2是压板朝向机体一侧的正视图;Fig. 2 is a front view of the side of the pressing plate facing the body;
图3是图1中A部放大图;Fig. 3 is an enlarged view of part A in Fig. 1;
图4是图1中B部放大图。Fig. 4 is an enlarged view of part B in Fig. 1 .
图中,1、机体;2、支架;3、承压板;4、压板;5、第一模板;6、第二模板;7、第三模板;8、第四模板;9、L型凸条;10、第一气管;11、第二气管;12、第一距离传感器;13、第二距离传感器;14、第一电磁阀;15、第二电磁阀;16、电机;17、圆盘;18、轴套;19、转轴;20、连杆;21、接料板;22、储料仓;23、料板。In the figure, 1. body; 2. bracket; 3. pressure plate; 4. pressure plate; 5. first template; 6. second template; 7. third template; 8. fourth template; 9. L-shaped convex 10, the first air pipe; 11, the second air pipe; 12, the first distance sensor; 13, the second distance sensor; 14, the first solenoid valve; 15, the second solenoid valve; 16, motor; 17, disc ; 18, shaft sleeve; 19, rotating shaft; 20, connecting rod; 21, receiving plate; 22, storage bin; 23, material plate.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
实施例:图1为本实用新型公开的一种汽车内饰冲压机,包括机体1,机体1上设有可运动的压板4,压板4由电机16驱动运动。电机16固定于机体1内,机体1外设有圆盘17,电机16的旋转轴与圆盘17同轴连接,压板4上成型有轴套18,轴套18内配合设有转轴19,转轴19的端部与圆盘17通过连杆20连接,连杆20的一端枢接于圆盘17的非圆心处,连杆20的另一端枢接于转轴19的端部。Embodiment: FIG. 1 is a stamping machine for automobile interior decoration disclosed by the utility model, which includes a body 1 on which a movable pressing plate 4 is arranged, and the pressing plate 4 is driven by a motor 16 to move. The motor 16 is fixed in the body 1, the body 1 is provided with a disk 17, the rotating shaft of the motor 16 is coaxially connected with the disk 17, the pressing plate 4 is formed with a shaft sleeve 18, and the shaft sleeve 18 is equipped with a rotating shaft 19. The end of 19 is connected with the disc 17 through a connecting rod 20 , one end of the connecting rod 20 is pivotally connected to the non-center of the disc 17 , and the other end of the connecting rod 20 is pivotally connected to the end of the rotating shaft 19 .
如图1所示,机体1朝向压板4的侧面呈竖直状,该竖直侧面上固定有第一模板5,压板4朝向机体1的侧面上固定有第二模板6,第一模板5与第二模板6配合形成模具。压板4背对机体1的侧面上固定有第三模板7,机体1上固定有支架2,支架2上固定有承压板3,承压板3朝向压板4的侧面上固定有第四模板8,第三模板7与第四模板8也配合形成模具。压板4的两侧均设有定位结构,分别位于第三模板7、第四模板8上,定位结构用于定位料板23。As shown in Figure 1, the side of the body 1 facing the pressing plate 4 is vertical, the first template 5 is fixed on the vertical side, the second template 6 is fixed on the side of the pressing plate 4 facing the body 1, the first template 5 and the side of the body 1 are fixed. The second template 6 cooperates to form the mould. A third template 7 is fixed on the side of the pressure plate 4 facing away from the body 1, a bracket 2 is fixed on the body 1, a pressure bearing plate 3 is fixed on the bracket 2, and a fourth template 8 is fixed on the side of the pressure bearing plate 3 facing the pressure plate 4 , the third template 7 and the fourth template 8 also cooperate to form a mold. Both sides of the pressing plate 4 are provided with positioning structures, which are located on the third template 7 and the fourth template 8 respectively, and the positioning structures are used for positioning the material plate 23 .
如图2所示,定位结构为L型凸条9,呈长方形的料板23定位于L型凸条9上时,料板23的边角与L型凸条9贴合。As shown in FIG. 2 , the positioning structure is an L-shaped convex strip 9 , and when the rectangular material plate 23 is positioned on the L-shaped convex strip 9 , the corners of the material plate 23 are attached to the L-shaped convex strip 9 .
如图1所示,压板4顶部还固定有吹气装置,吹气装置由第一气管10和第二气管11组成,第一气管10和第二气管11均连接压缩空气源,第一气管10用于将第二模板6上冲压完成的料板23吹落,第二气管11用于将第三模板7上冲压完成的料板23吹落。第一气管10上安装有第一电磁阀14,第二气管11上安装有第二电磁阀15,压板4朝向机体1的一侧固定有第一距离传感器12,压板4朝向承压板3的一侧固定有第二距离传感器13。当第一距离传感器12感应不到机体1时(此时压板4与机体1分离、第一模板5与第二模板6分离),第一距离传感器12反馈信号给控制器,控制器控制第一电磁阀14给第一气管10通气几秒后停止通气,从而吹落第二模板6上的料板23;当第二距离传感器13感应不到机体1时(此时压板4与承压板3分离、第三模板7与第四模板8分离),第二距离传感器13反馈信号给控制器,控制器控制第二电磁阀15给第二气管11通气几秒后停止通气,从而吹落第三模板7上的料板23。As shown in Figure 1, an air blowing device is also fixed on the top of the pressing plate 4, the air blowing device is made up of a first air pipe 10 and a second air pipe 11, the first air pipe 10 and the second air pipe 11 are all connected to a compressed air source, the first air pipe 10 It is used to blow off the stamped material sheet 23 on the second template 6 , and the second air pipe 11 is used to blow off the stamped material sheet 23 on the third template 7 . A first electromagnetic valve 14 is installed on the first air pipe 10, a second electromagnetic valve 15 is installed on the second air pipe 11, a first distance sensor 12 is fixed on the side of the pressing plate 4 facing the body 1, and the pressing plate 4 faces the side of the pressure receiving plate 3. A second distance sensor 13 is fixed on one side. When the first distance sensor 12 cannot detect the body 1 (at this time, the pressing plate 4 is separated from the body 1, and the first template 5 is separated from the second template 6), the first distance sensor 12 feeds back a signal to the controller, and the controller controls the first The solenoid valve 14 ventilates the first air pipe 10 for a few seconds and then stops ventilating, thereby blowing off the material plate 23 on the second template 6; separation, the third template 7 is separated from the fourth template 8), the second distance sensor 13 feeds back a signal to the controller, and the controller controls the second electromagnetic valve 15 to ventilate the second air pipe 11 for a few seconds and then stop the ventilation, thereby blowing off the third Material plate 23 on formwork 7.
如图3、图4所示,定位于第二模板6上的料板23顶部凸出于第二模板6,定位于第三模板7上的料板23顶部凸出于第三模板7,第一气管10和第二气管11均向料板23顶部与压板4之间的间隙中吹气,容易将料板23吹出定位结构。As shown in Figures 3 and 4, the top of the material plate 23 positioned on the second formwork 6 protrudes from the second formwork 6, and the top of the material plate 23 positioned on the third formwork 7 protrudes from the third formwork 7. Both the first air pipe 10 and the second air pipe 11 blow air into the gap between the top of the material plate 23 and the pressing plate 4, so as to easily blow the material plate 23 out of the positioning structure.
如图1所示,吹出定位结构的料板23从压板4与机体1的间隙、压板4与承压板3的间隙中掉落于压板4下方的接料板21上,接料板21倾斜设置,且一端连接有储料仓22,料板23顺着接料板21滑落于储料仓22中集中存储。As shown in Figure 1, the material plate 23 blowing out the positioning structure falls on the material receiving plate 21 below the pressure plate 4 from the gap between the pressure plate 4 and the body 1, and the gap between the pressure plate 4 and the pressure receiving plate 3, and the material receiving plate 21 is inclined. It is set, and one end is connected with a storage bin 22, and the material plate 23 slides down along the material receiving plate 21 and is stored in the storage bin 22 collectively.
综上所述,本实施例提高生产效率的原理为:压板4朝向机体1运动时,第一模板5与第二模板6冲压出一张汽车内饰,压板4背向机体1运动时,第三模板7与第四模板8又冲压出一张汽车内饰,因此生产效率翻倍。To sum up, the principle of improving production efficiency in this embodiment is: when the pressing plate 4 moves toward the body 1, the first template 5 and the second template 6 punch out a piece of automobile interior; when the pressing plate 4 moves away from the body 1, the second The three templates 7 and the fourth template 8 punch out an automobile interior, so the production efficiency is doubled.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model accordingly: all equivalent changes made according to the structure, shape and principle of the present utility model are all valid. Should be covered within the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920054001.2U CN209683035U (en) | 2019-01-12 | 2019-01-12 | Automobile interior decoration press machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920054001.2U CN209683035U (en) | 2019-01-12 | 2019-01-12 | Automobile interior decoration press machine |
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| Publication Number | Publication Date |
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| CN209683035U true CN209683035U (en) | 2019-11-26 |
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| CN201920054001.2U Expired - Fee Related CN209683035U (en) | 2019-01-12 | 2019-01-12 | Automobile interior decoration press machine |
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Address after: 214400 East Head of the Road for Private Enterprises in Five Villages of West China, Huashi Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee after: Jiangsu Suyi New Material Technology Co.,Ltd. Address before: 214400 East Head of the Road for Private Enterprises in Five Villages of West China, Huashi Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: JIANGYIN SUYI AUTO PART NEW MATERIAL Co.,Ltd. |
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Granted publication date: 20191126 |
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