CN209885465U - A kind of ash discharge valve for sintered plate dust collector - Google Patents
A kind of ash discharge valve for sintered plate dust collector Download PDFInfo
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- CN209885465U CN209885465U CN201920380379.1U CN201920380379U CN209885465U CN 209885465 U CN209885465 U CN 209885465U CN 201920380379 U CN201920380379 U CN 201920380379U CN 209885465 U CN209885465 U CN 209885465U
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Abstract
本实用新型公开了一种烧结板除尘器用卸灰阀,属于卸灰阀领域,旨在提供一种保持除尘器内气密性良好,较少灰料堆积的卸灰阀,其技术方案要点是包括上阀体、连接在上阀体下方的下阀体,所述上阀体顶部设有阀盖,所述阀盖下方连接设有上部支座,所述上部支座下方连接设有上连接臂,所述上连接臂连接在第一转轴上,所述第一转轴一端连接设有驱动组件,所述下阀体内设有分流腔,所述分流腔内设有分流板,本实用新型具有减少卸灰阀上方灰料堆积,并保持除尘器内气密性良好的优点。
The utility model discloses an ash discharge valve for a sintered plate dust collector, which belongs to the field of ash discharge valves, and aims to provide a dust discharge valve which can maintain good air tightness in the dust collector and less accumulation of ash materials. The technical scheme is as follows: It includes an upper valve body and a lower valve body connected under the upper valve body. The top of the upper valve body is provided with a valve cover, an upper support is connected under the valve cover, and an upper connection is connected under the upper support. The upper connecting arm is connected to the first rotating shaft, and one end of the first rotating shaft is connected with a drive assembly, the lower valve body is provided with a shunt cavity, and the shunt cavity is provided with a shunt plate. The advantages of reducing the accumulation of ash above the ash discharge valve and maintaining good air tightness in the dust collector.
Description
技术领域technical field
本实用新型涉及卸灰阀技术领域,特别涉及一种烧结板除尘器用卸灰阀。The utility model relates to the technical field of ash discharge valves, in particular to an ash discharge valve for a sintered plate dust collector.
背景技术Background technique
烧结板除尘器,又称烧结板过滤器、塑烧板除尘器,是一种以气体过滤为工作原理的除尘器,采用的滤芯是烧结板过滤元件,具体原理是含尘气流通过尘气入口处的导流板进入中部箱体的尘气室,通过烧结板净化后的气体经风机排出。随着被阻留在烧结板表面涂层上粉尘的增加,定时或定差压工作方式的清灰控制系统将自动开启快开式脉冲阀,通过压缩空气来有效清除烧结板表面的粉尘,被喷落的粉尘在重力的作用下落入灰斗后排出。The sintered plate dust collector, also known as the sintered plate filter and the plastic sintered plate dust collector, is a dust collector with gas filtration as its working principle. The filter element used is a sintered plate filter element. The deflector at the bottom enters the dust chamber of the middle box, and the gas purified by the sintered plate is discharged through the fan. As the dust trapped on the surface coating of the sintered plate increases, the dust removal control system in the working mode of timing or constant differential pressure will automatically open the quick-opening pulse valve, and the dust on the surface of the sintered plate will be effectively removed by compressed air. The sprayed dust falls into the ash hopper under the action of gravity and is discharged.
烧结板除尘器上的卸灰阀用于安装在负压下工作的除尘卸灰阀的排料口处,上部接受卸料器排出的物料,依靠旋转的叶轮起着输送物料的作用,又担负着密封的作用,防止气力输送过程中从排料口吸入空气,保证卸料器的正常排料做为一种特殊的卸料装备,在清洁和清洗工作中起到了很大的作用。The ash discharge valve on the sintered plate dust collector is used to be installed at the discharge port of the dust removal and ash discharge valve working under negative pressure. The upper part receives the material discharged from the unloader, and the rotating impeller plays the role of conveying the material and is responsible for the It acts as a seal to prevent air from being sucked in from the discharge port during the pneumatic conveying process, and ensures the normal discharge of the discharger. As a special discharge equipment, it plays a great role in cleaning and cleaning work.
公告号为CN204223683U的中国专利公开了一种星型卸灰阀,包括阀体、传动轴、电机、叶轮和减速机,所述的电机和减速机相互连接,所述的传动轴穿过阀体中心,所述的阀体包括上下两个对称的卸料口,所述的叶轮固定连接在阀体内,所述的叶轮由六个等分的扇形挡板构成,所述的每个扇形挡板由两个隔板构成,所述的隔板一端共同连接在叶轮中心的通孔上,另一端与阀体内壁相接触,所述的传动轴穿过叶轮中心的通孔并带动叶轮转动。The Chinese patent with the bulletin number CN204223683U discloses a star-shaped ash discharge valve, which includes a valve body, a transmission shaft, a motor, an impeller and a reducer. The motor and the reducer are connected to each other, and the transmission shaft passes through the valve body. In the center, the valve body includes two symmetrical discharge ports up and down, the impeller is fixedly connected to the valve body, and the impeller is composed of six equally divided fan-shaped baffles, each of the fan-shaped baffles It consists of two baffles, one end of the baffle is connected to the through hole in the center of the impeller, and the other end is in contact with the inner wall of the valve. The transmission shaft passes through the through hole in the center of the impeller and drives the impeller to rotate.
这种星型卸灰阀虽然可以通过六等分的扇形挡板分料,但是在实际使用过程中若除尘灰料过多时,在卸灰阀上方容易出现积灰现象。Although this star-shaped ash discharge valve can distribute materials through six equal fan-shaped baffles, in the actual use process, if too much dust is removed, dust accumulation is likely to occur above the ash discharge valve.
实用新型内容Utility model content
本实用新型的目的是提供一种烧结板除尘器用卸灰阀,具有避免卸灰阀上方积灰,同时保持除尘器内气密性良好的优点。The purpose of the utility model is to provide an ash discharge valve for a sintered plate dust collector, which has the advantages of avoiding the accumulation of dust above the ash discharge valve and maintaining good air tightness in the dust collector.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种烧结板除尘器用卸灰阀,包括上阀体、连接在上阀体下方的下阀体,所述上阀体顶部设有阀盖,所述阀盖下方连接设有上部支座,所述上部支座下方连接设有上连接臂,所述上连接臂连接在第一转轴上,所述第一转轴一端连接设有驱动组件,所述下阀体内设有分流腔,所述分流腔内设有分流板。An ash discharge valve for a sintered plate dust collector, comprising an upper valve body and a lower valve body connected below the upper valve body, a valve cover is provided on the top of the upper valve body, and an upper support is connected under the valve cover, so the An upper connecting arm is connected below the upper support, the upper connecting arm is connected to a first rotating shaft, and one end of the first rotating shaft is connected with a drive assembly, and the lower valve body is provided with a shunt cavity, and the shunt cavity There is a split plate inside.
通过采用上述技术方案,卸灰阀分为上阀体和下阀体,经过上阀体与下阀体的分批卸灰,使烧结板除尘器内减少灰料堆积,并且灰料在排出时先经过上阀体再经过下阀体,下阀体内设有分流腔,灰料经过分流腔内的分流板分流,可以增强除尘器内的气密性,防止除尘器内由于气流破坏导致除尘效果受到影响。By adopting the above technical solution, the ash discharge valve is divided into an upper valve body and a lower valve body. First pass through the upper valve body and then pass through the lower valve body. The lower valve body is provided with a shunt chamber, and the ash is shunt through the shunt plate in the shunt chamber, which can enhance the air tightness in the dust collector and prevent the dust removal effect caused by airflow damage in the dust collector. affected.
进一步的,所述驱动组件包括连接在第一转轴上的驱动臂,所述第一转轴穿设在上阀体上。Further, the drive assembly includes a drive arm connected to a first rotating shaft, and the first rotating shaft passes through the upper valve body.
通过采用上述技术方案,驱动组件中的驱动臂转动,从而使驱动臂连接的第一转轴发生转动,此时连接在第一转轴上的上部支座带动阀盖发生转动,使阀盖打开,阀盖内的灰料掉落到下阀体。By adopting the above technical solution, the drive arm in the drive assembly rotates, so that the first shaft connected to the drive arm rotates, and at this time, the upper support connected to the first shaft drives the valve cover to rotate, so that the valve cover is opened and the valve cover is opened. The ash in the cover falls to the lower body.
进一步的,所述驱动组件还包括连接在驱动臂一端的驱动轴、连接在驱动轴上的驱动气缸、用于放置驱动气缸的安装架,所述安装架固定连接在上阀体外侧壁上。Further, the drive assembly further includes a drive shaft connected to one end of the drive arm, a drive cylinder connected to the drive shaft, and a mounting frame for placing the drive cylinder, the mounting frame being fixedly connected to the outer side wall of the upper valve body.
通过采用上述技术方案,设置在上阀体外侧的驱动气缸工作,带动驱动轴运动,从而推动驱动臂发生转动,进而带动驱动臂连接的第一转轴发生转动,从而带动第一转轴连接的阀盖发生转动,使掉落到阀盖上的灰料掉落。By adopting the above technical solution, the driving cylinder arranged on the outside of the upper valve body works to drive the driving shaft to move, thereby driving the driving arm to rotate, thereby driving the first rotating shaft connected to the driving arm to rotate, thereby driving the valve cover connected to the first rotating shaft. Rotation occurs, allowing the ash that has fallen on the valve cover to drop.
进一步的,所述驱动臂上开设有腰形孔,所述驱动轴滑动连接在腰形孔内。Further, the drive arm is provided with a waist-shaped hole, and the drive shaft is slidably connected in the waist-shaped hole.
通过采用上述技术方案,驱动气缸带动驱动轴伸缩,使驱动轴在腰形孔内滑动,从而使驱动轴转动带动第一转轴发生转动。By adopting the above technical solution, the driving cylinder drives the driving shaft to expand and contract, so that the driving shaft slides in the waist-shaped hole, so that the rotation of the driving shaft drives the rotation of the first rotating shaft.
进一步的,所述上阀体上方设有灰料通道,所述灰料通道底部呈倾斜状,所述阀盖与灰料通道底部配合呈倾斜设置。Further, an ash material channel is arranged above the upper valve body, the bottom of the ash material channel is inclined, and the valve cover and the bottom of the ash material channel are arranged in an inclined manner.
通过采用上述技术方案,阀盖需要在驱动臂的带动下转动,阀盖的转动角度相对较小,会导致灰料不容易掉落,阀盖呈倾斜设置,与同样倾斜设置的灰料通道配合,可以使灰料更方便从上阀体内掉落,并且仅需要第一转轴转动较小角度即可实现阀盖达到良好的开关效果。By adopting the above technical solution, the valve cover needs to be rotated under the drive of the drive arm, and the rotation angle of the valve cover is relatively small, which will cause the ash material to not easily fall. , the ash material can be more easily dropped from the upper valve body, and the valve cover can achieve a good opening and closing effect only by rotating the first rotating shaft by a small angle.
进一步的,所述分流腔两侧呈弧形设置,所述分流板中心设有第二转轴,所述第二转轴穿设在下阀体内,所述第二转轴一侧连接设有转动组件。Further, the two sides of the diverting cavity are arranged in an arc shape, the center of the diverting plate is provided with a second rotating shaft, the second rotating shaft passes through the lower valve body, and one side of the second rotating shaft is connected with a rotating component.
通过采用上述技术方案,转动组件工作带动第二转轴转动,从而带动第二转轴连接的分流板在分流腔内转动,对从上阀体内掉落的灰料进行分批分流。By adopting the above technical solution, the rotating assembly drives the second shaft to rotate, thereby driving the diverter plate connected to the second shaft to rotate in the diverter cavity to divide the ash falling from the upper valve body in batches.
进一步的,所述转动组件包括驱动第一转轴转动的转动电机、连接在转动电机上的转向减速器、用于放置转动电机的支撑架,所述支撑架固定连接在下阀体外侧壁上。Further, the rotating assembly includes a rotating motor that drives the first rotating shaft to rotate, a steering reducer connected to the rotating motor, and a support frame for placing the rotating motor, the support frame being fixedly connected to the outer side wall of the lower valve body.
通过采用上述技术方案,设置在下阀体外侧的转动电机工作通过转向减速器减速后带动第二转轴转动,从而使分流板工作,对掉落的灰料进行分流处理。By adopting the above technical solution, the rotating motor arranged on the outside of the lower valve body is decelerated by the steering reducer and drives the second rotating shaft to rotate, so that the diverter plate works to divert the falling ash.
进一步的,所述下阀体内还设有星形叶轮,所述星形叶轮设置在分流腔下方,所述星形叶轮一侧连接设有驱动电机,所述驱动电机设置在下阀体外侧。Further, the lower valve body is also provided with a star-shaped impeller, the star-shaped impeller is arranged below the flow dividing chamber, and a drive motor is connected to one side of the star-shaped impeller, and the drive motor is arranged outside the lower valve body.
通过采用上述技术方案,星形叶轮在驱动电机的带动下转动,对从分流腔内流出的灰料进行再次分流和运输,使灰料经过星形叶轮后,从下阀体排出。By adopting the above technical solution, the star-shaped impeller rotates under the drive of the driving motor, and the ash flowing out from the flow-dividing chamber is divided and transported again, so that the ash is discharged from the lower valve body after passing through the star-shaped impeller.
进一步的,所述下阀体内设有导向板,所述导向板位于星形叶轮上方。Further, a guide plate is provided in the lower valve body, and the guide plate is located above the star-shaped impeller.
通过采用上述技术方案,导向板用于将灰料导入到星形叶轮内,以方便加快灰料的排出,另一方面可以增强星形叶轮部分的密封性,防止除尘器内的气密性受到影响,从而影响除尘效果。By adopting the above technical solution, the guide plate is used to introduce the ash into the star-shaped impeller, so as to facilitate the discharge of the ash, and on the other hand, the sealing performance of the star-shaped impeller can be enhanced to prevent the airtightness in the dust collector from being affected. affect the dust removal effect.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1.通过上阀体与下阀体的设置,能够起到分批排出灰料,减少灰料堆积并增强除尘器内的气密性的效果;1. Through the setting of the upper valve body and the lower valve body, it can discharge ash in batches, reduce the accumulation of ash and enhance the air tightness in the dust collector;
2.通过分流腔的设置,能够起到灰料分流排出的效果;2. Through the setting of the shunt cavity, the effect of ash shunt discharge can be achieved;
3.通过星形叶轮的设置,能够起到分流排出灰料,并保障除尘器内气密性良好的效果。3. Through the setting of the star-shaped impeller, the ash material can be separated and discharged, and the good air tightness in the dust collector can be ensured.
附图说明Description of drawings
图1是实施例的整体示意图;Fig. 1 is the overall schematic diagram of the embodiment;
图2是实施例中整体主视方向的半截面示意图;Fig. 2 is the half-section schematic diagram of the overall front view direction in the embodiment;
图3是实施例中整体侧视方向的半截面示意图;Fig. 3 is the half-section schematic diagram of the overall side view direction in the embodiment;
图中,1、上阀体;11、阀盖;12、上部支座;13、上连接臂;14、第一转轴;15、灰料通道;16、驱动臂;17、腰形孔;2、下阀体;3、分流腔;31、分流板;32、第二转轴;4、驱动组件;41、驱动轴;42、驱动气缸;43、安装架;5、转动组件;51、转动电机;52、转向减速器;53、支撑架;6、星形叶轮;61、驱动电机;7、导向板。In the figure, 1, the upper valve body; 11, the valve cover; 12, the upper support; 13, the upper connecting arm; 14, the first shaft; 15, the ash channel; 16, the drive arm; 17, the waist hole; 2 , lower valve body; 3, shunt chamber; 31, shunt plate; 32, second shaft; 4, drive assembly; 41, drive shaft; 42, drive cylinder; 43, mounting frame; 5, rotating assembly; 51, rotating motor ; 52, steering reducer; 53, support frame; 6, star impeller; 61, drive motor; 7, guide plate.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
实施例:Example:
一种烧结板除尘器用卸灰阀,如图1所示,包括上阀体1、连接在上阀体1下方的下阀体2,上阀体1顶部设有阀盖11,阀盖11下方连接设有上部支座12,上部支座12下方连接设有上连接臂13,上连接臂13连接在第一转轴上,第一转轴一端连接设有驱动组件4,下阀体2内设有分流腔3,分流腔3内设有分流板31。An ash discharge valve for a sintered plate dust collector, as shown in FIG. 1 , includes an upper valve body 1 and a
如图1所示,灰料经过上阀体1分流,上阀体1内在驱动组件4工作带动下,使第一转轴发生转动,使连接在第一转轴上的连接臂转动,从而带动阀盖11转动打开,使掉落到阀盖11上的灰料经过上阀体1内掉落到下阀体2内,先经过下阀体2内的分流腔3内的分流板31分流防止灰料堵塞,分流后经过下阀体2排出。As shown in Figure 1, the ash is divided through the upper valve body 1, and driven by the
如图2和3所示,上阀体1上方设有灰料通道15,为了防止灰料在卸灰阀上方堆积影响除尘器内的正常工作,灰料经先经过灰料通道15,堆积在灰料通道15内,在经过间断的打开阀盖11将灰料分批排出。As shown in Figures 2 and 3, the upper valve body 1 is provided with an
如图2和3所示,驱动组件4包括连接在第一转轴上的驱动臂16、连接在驱动臂16一端的驱动轴41、连接在驱动轴41上的驱动气缸42、用于放置驱动气缸42的安装架43,安装架43固定连接在上阀体1外侧壁上,灰料通道15底部呈倾斜状,阀盖11与灰料通道15底部配合呈倾斜设置。As shown in Figures 2 and 3, the
如图2和3所示,驱动气缸42工作,使驱动轴41发生伸缩,使驱动轴41远离驱动气缸42一端沿腰形孔滑动,从而使驱动臂16发生转动,驱动臂16转动带动第一转轴14发生转动,从而使设置在第一转轴14上的上连接臂13绕第一转轴发生转动,使与上连接臂13连接的上部支座12带动阀盖11转动打开。As shown in FIGS. 2 and 3 , the driving
如图2和3所示,驱动臂16的转动范围有限,为了使阀盖11完全打开使灰料通道15内的灰料完全排出,阀盖11与灰料通道15底部配合倾斜设置,阀盖11随着上连接臂13转动一定角度即可实现灰料完全排入到下阀体2内。As shown in Figures 2 and 3, the rotation range of the
如图2和3所示,分流腔3两侧呈弧形设置,分流板31中心设有第二转轴,第二转轴穿设在下阀体2内,第二转轴一侧连接设有转动组件5,转动组件5包括驱动第一转轴14转动的转动电机51、连接在转动电机51上的转向减速器52、用于放置转动电机51的支撑架53,支撑架53固定连接在下阀体2外侧壁上。As shown in Figures 2 and 3 , the two sides of the
如图2和3所示,在转动电机51的带动下,经转向减速器52减速带动分流板31绕第二转轴发生转动,分流板31两侧完全抵触在分流腔3内,使分流板31转到水平角度时分流板31完全隔挡上阀体1与下阀体2,防止分流板31与分流腔3配合不紧密,影响除尘器内的气密性。As shown in FIGS. 2 and 3 , driven by the
如图2和3所示,分流腔3下方设有导向板7,导向板7连接星形叶轮6,导向板7将灰料导入到星形叶轮6内,星形叶轮6外侧连接设有驱动电机61,在驱动电机61的带动下星形叶轮6发生转动,从而分批排出灰料,防止灰料堵塞下阀体2。As shown in Figures 2 and 3, a
具体实施过程:灰料排出时先经过上阀体1内的阀盖11,驱动气缸42带动驱动轴41运动,使驱动轴41上的驱动臂16绕驱动臂16连接的第一转轴转动,继而带动连接在第一转轴上位于上阀体1内部的上连接臂13转动,从而驱动阀盖11绕第一转轴转动,灰料从阀盖11掉落后进入下阀体2,先经过分流腔3,在转动电机51的带动下分流板31转动对经过分流腔3内的灰料进行分流处理,灰料从分流腔3内排出后经过星形叶轮6,星形叶轮6在驱动电机61带动下转动,对灰料进行处理。The specific implementation process: when the ash is discharged, it first passes through the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading this specification, but as long as the utility model is used in the present invention All new types of claims are protected by the patent law.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114733280A (en) * | 2022-04-13 | 2022-07-12 | 衢州元立金属制品有限公司 | Filter additionally arranged on pneumatic ash conveying pipeline |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114733280A (en) * | 2022-04-13 | 2022-07-12 | 衢州元立金属制品有限公司 | Filter additionally arranged on pneumatic ash conveying pipeline |
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