CN211006830U - A bucket with replaceable teeth for an excavator - Google Patents
A bucket with replaceable teeth for an excavator Download PDFInfo
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- CN211006830U CN211006830U CN201921489726.0U CN201921489726U CN211006830U CN 211006830 U CN211006830 U CN 211006830U CN 201921489726 U CN201921489726 U CN 201921489726U CN 211006830 U CN211006830 U CN 211006830U
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Abstract
Description
技术领域technical field
本实用新型涉及施工机械领域,更具体地说,它涉及一种挖掘机用可更换斗齿的铲斗。The utility model relates to the field of construction machinery, in particular to a bucket with replaceable bucket teeth for excavators.
背景技术Background technique
挖掘机又称挖土机,是用铲斗挖掘高于或低于承机面的物料,并装入运输车辆或卸至堆料场的土方机械,常用在建筑施工工地。由于挖掘机的挖掘功能是通过铲斗实现的,因此铲斗会直接与物料接触,导致铲斗上的斗齿经常会发生磨损,而为了降低更换成本,人们发明出了斗齿可拆卸的铲斗。Excavator, also known as excavator, is an earth-moving machine that uses a bucket to excavate materials above or below the bearing surface and load it into a transport vehicle or unload it to a stockyard. It is often used in construction sites. Since the digging function of the excavator is realized by the bucket, the bucket will be in direct contact with the material, resulting in frequent wear and tear of the bucket teeth on the bucket. In order to reduce the replacement cost, a shovel with removable bucket teeth was invented. fight.
在公开号为CN107574856A的中国发明专利中公开了一种挖掘机用可更换斗齿的铲斗,包括背板、挂耳板、滤水装置、齿座和包板,防护板固定安置于铲斗主体的外壁中心位置,刀板的顶侧固定连接有侧部耐磨板,且侧部耐磨板固定连接边板,滤水装置的底部固定设有底部耐磨板,铲斗主体的底部固定安装有齿座板,齿座通过齿销活动连接于斗齿,包板的外壁两侧均设置有侧齿,齿座板通过固定螺栓与连接套板活动连接有斗齿。A Chinese invention patent with publication number CN107574856A discloses a bucket with replaceable bucket teeth for excavators, which includes a back plate, a hanging lug plate, a water filter, a tooth seat and a bag plate, and the protective plate is fixedly arranged on the bucket At the center of the outer wall of the main body, the top side of the blade is fixedly connected with a side wear plate, and the side wear plate is fixed and connected to the side plate, the bottom of the water filter device is fixed with a bottom wear plate, and the bottom of the bucket main body is fixed A tooth seat plate is installed, the tooth seat is movably connected to the bucket teeth through tooth pins, side teeth are arranged on both sides of the outer wall of the cladding plate, and the tooth seat plate is movably connected with the connecting sleeve plate with bucket teeth through fixing bolts.
现有技术中类似于上述的铲斗,其斗齿虽然能够更换,但是现有的斗齿一般在其尖端被磨损钝化后即需要进行更换,无法将钝化后的斗齿进行利用,利用率低。Similar to the above-mentioned bucket in the prior art, although the bucket teeth can be replaced, the existing bucket teeth generally need to be replaced after their tips are worn and passivated, and the passivated bucket teeth cannot be used. rate is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种挖掘机用可更换斗齿的铲斗,其具有提高斗齿的利用率的优点。The purpose of the utility model is to provide a bucket with replaceable teeth for an excavator, which has the advantage of improving the utilization rate of the teeth.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种挖掘机用可更换斗齿的铲斗,包括斗体,所述斗体的底端可拆卸连接有若干横截面呈直角三角形的连接齿,所述连接齿的两直角侧壁分别为连接齿的底壁以及连接齿靠近斗体的一侧壁,所述连接齿远离斗体的一侧依次可拆卸连接有若干横截面呈钝角三角形的活动齿,所述活动齿的一钝角侧壁为活动齿的底壁且此侧壁与连接齿底壁共面,所述连接齿与活动齿之间、相邻活动齿之间均设置有用于将其固定的固定组件,其中一个所述连接齿以及与其可拆卸连接的若干活动齿合围成横截面呈直角三角形的合围齿。A bucket with replaceable bucket teeth for an excavator, comprising a bucket body, the bottom end of the bucket body is detachably connected with a plurality of connecting teeth with a right-angled triangle in cross-section, and the two right-angled side walls of the connecting teeth are respectively connected The bottom wall of the tooth and the side wall of the connecting tooth close to the bucket body, the side of the connecting tooth away from the bucket body is detachably connected with a number of movable teeth whose cross section is an obtuse triangle, and an obtuse side wall of the movable tooth is The bottom wall of the movable tooth and the side wall are coplanar with the bottom wall of the connecting tooth, between the connecting tooth and the movable tooth, and between the adjacent movable teeth, there are fixed components for fixing them, and one of the connecting teeth and a plurality of movable teeth detachably connected with it to form a right-angled triangle in cross section.
通过采用上述技术方案,首先,合围齿远离斗体的一端为尖端,能够作为斗齿使用;其次,当合围齿尖端被磨损老化后,将固定组件拆下,并将被磨损的活动齿拆卸下来,此时的合围齿远离斗体的一端为另一个具有两个锐角的活动齿,因此此时的合围齿具有新的尖端,不仅能够大大提高挖掘机的挖掘效率,而且能够将斗齿完全利用起来,无需经常将整个合围齿进行更换,提高斗齿的利用率。By adopting the above technical solutions, firstly, the end of the closing teeth away from the bucket body is a tip, which can be used as a bucket tooth; secondly, when the tip of the closing teeth is worn and aged, the fixed component is removed, and the worn movable teeth are removed. At this time, the end of the closing teeth away from the bucket body is another movable tooth with two acute angles. Therefore, the closing teeth at this time have a new tip, which can not only greatly improve the excavation efficiency of the excavator, but also fully utilize the bucket teeth. , there is no need to replace the entire closing teeth frequently, and the utilization rate of the bucket teeth is improved.
进一步的,所述固定组件包括若干螺纹槽、若干固定条以及若干紧固螺栓,所述螺纹槽开设于连接齿的两相对侧壁以及活动齿的两相对侧壁,所述固定条位于连接齿与活动齿之间、相邻活动齿之间,所述固定条分别封闭两个螺纹槽开口且两个螺纹槽分别位于连接齿与活动齿之间、相邻活动齿之间,所述紧固螺栓穿过固定条并与螺纹槽螺纹连接。Further, the fixing assembly includes a plurality of threaded grooves, a plurality of fixing bars and a plurality of fastening bolts, the threaded grooves are opened on two opposite side walls of the connecting teeth and two opposite side walls of the movable teeth, and the fixing bars are located on the connecting teeth. and between the movable teeth and between the adjacent movable teeth, the fixing strips respectively close the two thread groove openings and the two thread grooves are respectively located between the connecting teeth and the movable teeth and between the adjacent movable teeth. The bolts pass through the fixing bars and thread into the threaded grooves.
通过采用上述技术方案,将紧固螺栓旋出后,相邻活动齿之间、活动齿与连接齿之间能够拆卸;将紧固螺栓旋紧后,相邻活动齿之间、活动齿与连接齿之间能够固定形成合围齿,方便拆装。By adopting the above technical solution, after the fastening bolts are unscrewed, the adjacent movable teeth and between the movable teeth and the connecting teeth can be disassembled; after the fastening bolts are tightened, the adjacent movable teeth, the movable teeth and the connection The teeth can be fixed to form a surrounding tooth, which is convenient for disassembly and assembly.
进一步的,所述螺纹槽内同轴设置有与紧固螺栓端部抵紧的抵紧弹簧。Further, an abutting spring that is pressed against the end of the fastening bolt is coaxially arranged in the thread groove.
通过采用上述技术方案,在紧固螺栓旋紧后,抵紧弹簧会抵接在紧固螺栓的端部,防止紧固螺栓发生松动,提高斗齿的稳定性。By adopting the above technical solution, after the tightening bolt is tightened, the abutting spring will abut against the end of the tightening bolt to prevent the tightening bolt from loosening and improve the stability of the bucket teeth.
进一步的,所述螺纹槽底壁朝向抵紧弹簧内同轴凸起有限位柱,所述限位柱与紧固螺栓的端部之间具有间隙。Further, the bottom wall of the threaded groove is directed toward the inner coaxially protruding limit post of the pressing spring, and there is a gap between the limit post and the end of the fastening bolt.
通过采用上述技术方案,限位柱起到限位作用,在旋紧紧固螺栓时,抵紧弹簧不容易发生非轴线形变,提高抵紧弹簧的稳定性。By adopting the above technical solution, the limiting column plays a limiting role, and when the tightening bolt is tightened, the non-axial deformation of the abutting spring is less likely to occur, and the stability of the abutting spring is improved.
进一步的,所述紧固螺栓包括紧固螺杆与紧固头部,所述紧固头部位于螺纹槽外,所述紧固螺栓靠近紧固头部的一端套设有的弹簧垫片。Further, the tightening bolt includes a tightening screw rod and a tightening head, the tightening head is located outside the threaded groove, and a spring washer is sleeved on one end of the tightening bolt close to the tightening head.
通过采用上述技术方案,首先,弹簧垫片具有形变能力,提高紧固螺栓旋紧时与弹簧垫片之间的密封性,避免在挖掘机挖掘过程中泥土进入螺纹槽内造成卡死;其次,弹簧垫片能够防止紧固螺栓发生松动。By adopting the above technical solution, firstly, the spring washer has the ability to deform, which improves the tightness between the fastening bolt and the spring washer when the tightening bolt is tightened, so as to avoid the jamming caused by mud entering the threaded groove during the excavation process of the excavator; secondly, Spring washers prevent loosening of the fastening bolts.
进一步的,所述活动齿的底壁以及靠近连接齿的一侧壁均开设有定位槽,所述连接齿以及活动齿朝向临近的定位槽内凸起有定位块。Further, the bottom wall of the movable teeth and a side wall near the connecting teeth are provided with positioning grooves, and the connecting teeth and the movable teeth are protruded with positioning blocks toward the adjacent positioning grooves.
通过采用上述技术方案,定位块起到定位作用,方便活动齿的拆装;同时,定位块与定位槽配合能够形成卡接结构,降低紧固螺栓的受力,提高斗齿的稳定性。By adopting the above technical solution, the positioning block plays a positioning role, which facilitates the disassembly and assembly of the movable teeth; at the same time, the positioning block cooperates with the positioning groove to form a clamping structure, which reduces the force of the fastening bolt and improves the stability of the bucket teeth.
进一步的,所述定位槽底壁朝向定位槽开口方向固定有压缩弹簧,所述压缩弹簧远离定位槽底壁的一端固定有清洁板,所述清洁板与定位槽内壁滑移连接。Further, a compression spring is fixed on the bottom wall of the positioning groove toward the opening of the positioning groove, and a cleaning plate is fixed at one end of the compression spring away from the bottom wall of the positioning groove, and the cleaning plate is slidably connected to the inner wall of the positioning groove.
通过采用上述技术方案,清洁板能够将定位槽内的泥土刮出,避免紧固螺栓与定位槽卡死。By adopting the above technical solution, the cleaning plate can scrape out the soil in the positioning groove, thereby preventing the fastening bolts from being stuck with the positioning groove.
进一步的,所述清洁板与定位槽的周侧壁贴合,所述清洁板朝向定位槽的开口方向固定有刮刀。Further, the cleaning plate is attached to the peripheral side wall of the positioning groove, and a scraper is fixed on the cleaning plate toward the opening direction of the positioning groove.
通过采用上述技术方案,刮刀方便将定位槽内的泥土刮出,提高清洁效率。By adopting the above technical solution, the scraper can easily scrape out the soil in the positioning groove, thereby improving the cleaning efficiency.
进一步的,所述斗体靠近连接齿的一侧开设有固定槽,所述连接齿朝向固定槽内凸出有固定块,所述固定块顶部设置有固定螺栓,所述固定螺栓依次穿过斗体与固定块并与二者螺纹连接。Further, a fixing groove is formed on the side of the bucket body close to the connecting teeth, a fixing block protrudes from the connecting tooth toward the fixing groove, and a fixing bolt is arranged on the top of the fixing block, and the fixing bolt passes through the bucket in sequence. The body and the fixing block are screwed together.
通过采用上述技术方案,旋出紧固螺栓后,连接齿会与斗体分离;旋紧紧固螺栓后,固定块与固定槽能够相对固定,进而实现合围齿与斗体的固定。By adopting the above technical solution, after unscrewing the fastening bolts, the connecting teeth will be separated from the bucket body; after tightening the fastening bolts, the fixing block and the fixing groove can be relatively fixed, thereby realizing the fixing of the closing teeth and the bucket body.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)通过设置连接齿以及与连接齿可拆卸连接的活动齿,通过固定组件将连接齿与活动齿固定,当活动齿尖端被磨损老化后,被磨损的活动齿能够拆卸下来,并更换为新的具有两个锐角的活动齿,不仅能够大大提高挖掘机的挖掘效率,而且能够将斗齿完全利用起来,提高斗齿的利用率;(1) By setting the connecting teeth and the movable teeth detachably connected with the connecting teeth, the connecting teeth and the movable teeth are fixed by the fixing component. When the tips of the movable teeth are worn and aged, the worn movable teeth can be removed and replaced with The new movable teeth with two acute angles can not only greatly improve the excavation efficiency of the excavator, but also fully utilize the bucket teeth and improve the utilization rate of the bucket teeth;
(2)通过设置抵紧弹簧与弹簧垫片,防止紧固螺栓发生松动,提高紧固螺栓的稳定性,进而提高固定组件的稳定性;(2) By setting up abutting springs and spring washers, the tightening bolts are prevented from loosening, and the stability of the tightening bolts is improved, thereby improving the stability of the fixed components;
(3)通过设置定位块与定位槽,定位块起到定位作用,同时降低紧固螺栓的受力,提高斗齿的稳定性;设置清洁板与刮刀,避免紧固螺栓与定位槽卡死。(3) By setting the positioning block and the positioning groove, the positioning block plays a positioning role, and at the same time reduces the force of the fastening bolts and improves the stability of the bucket teeth; the cleaning plate and the scraper are set to avoid the fastening bolts and the positioning groove stuck.
附图说明Description of drawings
图1为本实施例的整体示意图;Fig. 1 is the overall schematic diagram of this embodiment;
图2为本实施例的剖视示意图;2 is a schematic cross-sectional view of this embodiment;
图3为图2中A部分的放大示意图;Fig. 3 is the enlarged schematic diagram of part A in Fig. 2;
图4本实施例中合围齿的爆炸后的第一状态示意图;4 is a schematic diagram of the first state after the explosion of the closing teeth in the present embodiment;
图5本实施例中合围齿的爆炸后的第二状态示意图;5 is a schematic diagram of the second state after the explosion of the closing teeth in the present embodiment;
图6为图3中B部分的放大示意图;Fig. 6 is the enlarged schematic diagram of part B in Fig. 3;
图7为本实施凸显固定组件的立体剖视图;FIG. 7 is a three-dimensional cross-sectional view of the present embodiment highlighting the fixing assembly;
图8为为图7中C部分的放大示意图。FIG. 8 is an enlarged schematic view of part C in FIG. 7 .
附图标记:1、斗体;2、连接齿;201、直角侧壁;202、直角倾斜壁;3、活动齿;301、钝角侧壁;302、钝角倾斜壁;4、固定组件;401、螺纹槽;402、固定条;403、紧固螺栓;4031、紧固头部;4032、紧固螺杆;5、合围齿;6、抵紧弹簧;7、限位柱;8、弹簧垫片;9、定位槽;10、定位块;11、压缩弹簧;12、清洁板;13、刮刀;14、固定块;15、固定螺栓。Reference numerals: 1, bucket body; 2, connecting teeth; 201, right-angled side wall; 202, right-angled inclined wall; 3, movable tooth; 301, obtuse-angled side wall; 302, obtuse-angled inclined wall; Thread groove; 402, fixing strip; 403, tightening bolt; 4031, tightening head; 4032, tightening screw; 5, closing tooth; 6, pressing spring; 7, limit post; 8, spring washer; 9. Positioning slot; 10. Positioning block; 11. Compression spring; 12. Cleaning plate; 13. Scraper; 14. Fixing block; 15. Fixing bolt.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型进行详细描述。The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.
参照图1,一种挖掘机用可更换斗齿的铲斗,包括斗体1。Referring to FIG. 1 , a bucket with replaceable teeth for an excavator includes a
参照图2与图3,斗体1的底端设置有若干横截面呈直角三角形的连接齿2。Referring to FIG. 2 and FIG. 3 , the bottom end of the
参照图4与图5,本实施中,上述直角三角形的直角边所在的侧壁称为直角侧壁201,直角三角形的倾斜边所在的侧壁称为直角倾斜壁202,连接齿2的两直角侧壁201分别为连接齿2的底壁以及连接齿2靠近斗体1(参照图3)的一侧壁。4 and 5 , in this embodiment, the side wall where the right-angled side of the above-mentioned right-angled triangle is located is called the right-
参照图3,斗体1靠近连接齿2的一侧开设有固定槽(图中未示出),连接齿2朝向固定槽内凸出有固定块14,固定块14顶部设置有固定螺栓15,固定螺栓15依次穿过斗体1与固定块14并与二者螺纹连接。旋松固定螺栓15后,连接齿2能够实现与斗体1的拆卸。Referring to FIG. 3 , a fixing groove (not shown in the figure) is formed on the side of the
连接齿2远离斗体1的一侧依次可拆卸连接有两个横截面呈等腰钝角三角形的活动齿3。The side of the connecting
参照图4与图5,本实施例中,上述钝角三角形的钝角边所在的侧壁称为钝角侧壁301,钝角三角形中另外一条边所在的侧壁称为钝角倾斜壁302。两个活动齿3的其中一个钝角侧壁301为活动齿3的底壁且此侧壁与连接齿2底壁共面,两个活动齿3的另一钝角侧壁301分别与直角倾斜壁202以及邻近的钝角倾斜壁302贴合。其中一个连接齿2以及与其可拆卸连接的两个活动齿3合围成横截面呈直角三角形的合围齿5(参照图1)。Referring to FIGS. 4 and 5 , in this embodiment, the side wall where the obtuse side of the obtuse triangle is located is called the
参照图4,活动齿3的底壁以及另外一个钝角侧壁301上均开设有定位槽9。参照图6,定位槽9以钝角三角形的中线为对称轴对称分布。定位槽9底壁朝向定位槽9开口方向固定有压缩弹簧11,压缩弹簧11远离定位槽9底壁的一端固定有清洁板12,清洁板12与定位槽9内壁贴合且滑移连接。清洁板12朝向定位槽9的开口方向固定有刮刀13,刮刀13靠近定位槽9内壁的一侧与定位槽9内壁贴合。压缩弹簧11抖动时,清洁板12与刮刀13能够将定位槽9内的泥土刮出。Referring to FIG. 4 , the bottom wall of the
参照图3与图6,连接齿2以及活动齿3朝向临近的定位槽9内凸起有定位块10,定位块10的周侧壁与定位槽9内壁贴合。定位块10起到定位作用,提高斗齿的稳定性。3 and 6 , the connecting
参照图5,连接齿2与活动齿3之间、相邻活动齿3之间均设置有用于将其固定的固定组件4。固定组件4包括螺纹槽401、固定条402以及紧固螺栓403。结合图4,螺纹槽401开设于连接齿2内同时与直角侧壁201以及直角倾斜壁202连接的两相对侧壁,螺纹槽401还开设于活动齿3内同时与钝角侧壁301以及钝角倾斜壁302连接两相对侧壁,其中,每个活动齿3的同一侧壁上均开设有两个螺纹槽401。Referring to FIG. 5 , between the connecting
在实际安装过程中,固定条402贴合于连接齿2与活动齿3开设有螺纹槽401的侧壁,固定条402的两端分别封闭两个螺纹槽401开口且这两个螺纹槽401分别位于连接齿2与活动齿3之间或者相邻活动齿3之间。紧固螺栓403穿过固定条402并与螺纹槽401螺纹连接。将紧固螺栓403旋出后,相邻活动齿3之间、活动齿3与连接齿2之间能够实现拆卸功能。In the actual installation process, the fixing
参照图7与图8,紧固螺栓403包括紧固螺杆4032与紧固头部4031,紧固头部4031位于螺纹槽401外,紧固螺杆4032旋入螺纹槽401内。紧固螺杆4032与螺纹槽401的底壁之间具有间隙,在此间隙中设置有抵紧弹簧6,抵紧弹簧6与螺纹槽401同轴,抵紧弹簧6的一端焊接在螺纹槽401底壁,另一端与紧固螺杆4032抵紧。7 and 8 , the
螺纹槽401底壁朝向抵紧弹簧6内同轴凸起有限位柱7,限位柱7与紧固螺杆4032的端部之间具有间隙,不会影响抵紧弹簧6的伸缩。紧固螺栓403靠近紧固头部4031的一端套设有的弹簧垫片8,在紧固螺栓403旋紧后,弹簧垫片8会抵在固定条402的侧壁上。The bottom wall of the threaded
本实用新型的工作过程和有益效果如下:首先,合围齿5远离斗体1的一端为尖端,能够作为斗齿使用;当合围齿5尖端被磨损老化后,将固定条402拆下,并将被磨损的活动齿3拆卸下来,此时的合围齿5远离斗体1的一端为另一个具有两个锐角的活动齿3,因此此时的合围齿5具有新的尖端,不仅能够大大提高挖掘机的挖掘效率,而且能够将斗齿完全利用起来,无需经常将整个合围齿5进行更换,提高斗齿的利用率。The working process and beneficial effects of the present invention are as follows: First, the end of the closing
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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