CN215727770U - Roller excircle inspection device - Google Patents
Roller excircle inspection device Download PDFInfo
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- CN215727770U CN215727770U CN202121445956.4U CN202121445956U CN215727770U CN 215727770 U CN215727770 U CN 215727770U CN 202121445956 U CN202121445956 U CN 202121445956U CN 215727770 U CN215727770 U CN 215727770U
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- roller
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- outer circle
- moving
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- 238000007689 inspection Methods 0.000 title claims abstract description 40
- 239000006247 magnetic powder Substances 0.000 claims abstract description 24
- 238000007790 scraping Methods 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 14
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model relates to the field of rollers, in particular to a roller excircle inspection device which comprises a base, wherein a box body is fixedly arranged at the upper end of the base, limiting plates are respectively arranged and matched in the upper end of the box body, limiting grooves are formed in the surfaces of the limiting plates, a clamping device is fixed in the limiting grooves in a triangular mode, a roller is matched in the clamping device, a scraping device is fixedly arranged on the rear side of the inner end of the box body, a detection device is fixedly arranged at the inner end of the box body, moving grooves are formed in two sides of the upper end of the box body, racks are fixedly arranged on the inner walls of the moving grooves, moving devices are connected in the moving grooves in a sliding mode, the racks are meshed with the moving devices, and a magnetic powder box is fixedly arranged at the upper end of the moving devices. According to the utility model, the iron roller is subjected to secondary scanning inspection through the laser detector and the sprayed magnetic powder, so that the inspection precision is effectively ensured, the inspection efficiency is greatly improved, and the method is more convenient and simpler.
Description
Technical Field
The utility model relates to the field of rollers, in particular to a roller excircle inspection device.
Background
The roller body of the roller is usually machined by a large-scale machine tool, and the tail end of the roller body is supported by a center frame during machining. The roller mainly comprises a roller body, a roller neck and a shaft head 3. The roll body is the middle part of the roll that actually participates in rolling metal. It has a smooth cylindrical or grooved surface. The roll neck is mounted in bearings and transmits the rolling force to the stand through a bearing block and a screw down device. The driving end shaft head is connected with the gear seat through a connecting shaft, and the rotating torque of the motor is transmitted to the roller. The rolls may be arranged in two, three, four or more rolls in the mill stand.
There are some rolls excircle verifying attachment on the market at present, when the roll inspection to iron, scan the inspection through single detector to the roll surface for inspection precision underground, inconvenient carry out multiple inspection effect and detection efficiency low.
Disclosure of Invention
In view of this, the present invention provides a device for inspecting the outer circle of a roller, which solves the above problems in the prior art.
In order to achieve the purpose, the utility model is realized by the following technical scheme: the utility model provides a roller excircle inspection device which comprises a base, wherein a box body is fixedly arranged at the upper end of the base, limiting plates are respectively arranged and matched in the upper end of the box body, limiting grooves are respectively formed in the surfaces of the limiting plates, a clamping device is fixed in the limiting grooves in a triangular mode, a roller is matched in the clamping device, a scraping device is fixedly arranged on the rear side of the inner end of the box body, a detection device is fixedly arranged at the inner end of the box body, moving grooves are respectively formed in two sides of the upper end of the box body, racks are respectively arranged and fixed on the inner walls of the moving grooves, moving devices are respectively connected in the moving grooves in a sliding mode, the racks are meshed with the moving devices, and a magnetic powder box is fixedly arranged at the upper end of the moving devices.
In the above roller outer circle inspection device, as a preferred scheme, the clamping device comprises a hydraulic cylinder and a sliding wheel, the hydraulic cylinder is fixed in a limit groove in a triangular distribution manner, a rectangular connecting groove is formed in the end face of the output end of the hydraulic cylinder, and the sliding wheel is fixedly mounted in the connecting groove.
In foretell roll excircle verifying attachment, as preferred scheme, the scraper is including first electric telescopic handle, first fixed plate and scraping the flitch, the equal fixed mounting of first electric telescopic handle is in the box, the equal fixed mounting of first electric telescopic handle output has first fixed plate, first fixed plate fixed mounting has the scraping flitch.
In the above roll outer circumference inspection apparatus, preferably, the scraper plate has a triangular plate structure and is parallel to the center of the roll.
In the above roller outer circle inspection device, as a preferred scheme, the inspection device comprises a second electric telescopic rod, a second fixing plate and a laser detector, the second electric telescopic rod is fixedly installed in the box body, the second fixing plate is fixedly installed at the output end of the second electric telescopic rod, and the laser detector is fixedly installed on the end face of the second fixing plate.
In the above-mentioned device for inspecting the outer circumference of the roll, preferably, the laser detector is horizontal to the center of the roll.
In foretell roller excircle verifying attachment, as preferred scheme, the mobile device includes drive gear, transmission shaft, movable plate and motor, drive gear all meshes the connection in the shifting chute, drive gear all cooperates and is connected with the transmission shaft, transmission shaft upper end fixedly connected with movable plate, the equal fixed mounting of movable plate terminal surface has the motor and is connected with the transmission shaft cooperation, movable plate upper end fixed mounting has the magnetic case.
In the above roller outer circle inspection device, as a preferred scheme, the end face of the magnetic powder box is provided with a feeding pipe for feeding magnetic powder, the other end of the magnetic powder box penetrates through the moving plate to be provided with a discharging pipe for discharging the magnetic powder, and the discharging pipe and the center of the roller are in a vertical state.
In the device for inspecting the outer circle of the roller, as a preferred scheme, fixing grooves are formed in the left side and the right side of the inner end of the box body, and fixing blocks are fixed at the front end and the rear end of the limiting plate and are connected with the fixing grooves in a matched mode.
The utility model provides a roller excircle inspection device, which has the following beneficial effects: fix the roll through pneumatic cylinder and sliding wheel in the clamping device, drive laser detector by mobile device and carry out preliminary detection along the box, drive the magnetic case by to sum up mobile device again and spray the magnetic to the roll surface, by the scraping material processing of scraping the material device to unnecessary magnetic, laser detector sprays the magnetic and carries out the secondary scanning inspection to the roll of iron, the effectual precision of guaranteeing the inspection, great improvement the efficiency of inspection, more convenient simple.
Drawings
FIG. 1 is a schematic overall structure diagram of a device for checking the outer circle of a roller according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a roll outer circle inspection device as a whole as seen from the right in accordance with an embodiment of the present invention;
FIG. 3 is a schematic overall top view of the roll outer circle inspection device according to the embodiment of the present invention;
FIG. 4 is a partially enlarged structural view of the inspection device for the outer circle of a roller in FIG. 2A according to an embodiment of the present invention;
fig. 5 is a schematic view of a connection structure of a first fixing plate and a laser detector of the device for inspecting the outer circle of the roller according to the embodiment of the present invention;
fig. 6 is a schematic structural view of a second fixing plate and a scraper plate of the device for inspecting the outer circle of a roller according to the embodiment of the present invention;
fig. 7 is a schematic structural diagram of a right cross-sectional view of a box of the roll outer circle checking device provided by the embodiment of the utility model.
Description of reference numerals:
1. a base; 2. a box body; 3. a limiting plate; 4. a limiting groove; 5. a clamping device; 501. a hydraulic cylinder; 502. a sliding wheel; 6. rolling; 7. a scraping device; 701. a first electric telescopic rod; 702. a first fixing plate; 703. a scraping plate; 8. a detection device; 801. a second electric telescopic rod; 802. a second fixing plate; 803. a laser detector; 9. a moving groove; 10. a rack; 11. a mobile device; 1101. a transmission gear; 1102. a drive shaft; 1103. moving the plate; 1104. a motor; 12. magnetic powder box.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following description, with reference to fig. 1, fig. 2, fig. 4, fig. 5, fig. 6 and fig. 7, fig. 1 is a schematic overall structure diagram of a roller outer circle checking device provided in an embodiment of the present invention, fig. 2 is a schematic overall structure diagram of a right view of the roller outer circle checking device provided in the embodiment of the present invention, FIG. 3 is a schematic overall top view of the roll outer circle checking device provided by the embodiment of the utility model, FIG. 4 is a partially enlarged structural view of the inspection device for the outer circle of a roll according to an embodiment of the present invention in FIG. 2A, FIG. 5 is a schematic view of a connection structure of a first fixing plate and a laser detector of the device for inspecting the outer circle of a roller according to the embodiment of the present invention, fig. 6 is a schematic structural view of a second fixing plate and a scraper plate of the device for inspecting the outer circle of a roller according to an embodiment of the present invention, FIG. 7 is a schematic structural diagram of a right cross-sectional view of a box body of the device for inspecting the outer circle of the roller, provided by the embodiment of the utility model; the utility model provides a roller excircle inspection device which comprises a base 1, wherein a box body 2 is fixedly installed at the upper end of the base 1, limiting plates 3 are respectively installed and matched in the upper end of the box body 2, limiting grooves 4 are formed in the surfaces of the limiting plates 3, clamping devices 5 are fixed in the limiting grooves 4 in a triangular mode, a roller 6 is matched in the clamping devices 5, a scraping device 7 is installed and fixed on the rear side of the inner end of the box body 2, a detection device 8 is fixedly installed at the inner end of the box body 2, moving grooves 9 are formed in two sides of the upper end of the box body 2, racks 10 are installed and fixed on the inner wall of each moving groove 9, moving devices 11 are connected in the moving grooves 9 in a sliding mode, the racks 10 are meshed with the moving devices 11, and magnetic powder boxes 12 are fixedly installed at the upper ends of the moving devices 11.
In the above-mentioned roller outer circle checking device, as a preferred scheme, please refer to fig. 3 and fig. 4, fig. 3 is a schematic structural diagram of the roller outer circle checking device provided in the embodiment of the present invention, which is viewed from the top, and fig. 4 is a schematic structural diagram of a partially enlarged view of fig. 2A of the roller outer circle checking device provided in the embodiment of the present invention; clamping device 5 is including pneumatic cylinder 501 and movable pulley 502, pneumatic cylinder 501 is the triangular distribution and fixes in spacing groove 4, the rectangle spread groove has been seted up to the terminal surface of pneumatic cylinder 501 output, fixed mounting has movable pulley 502 in the spread groove.
In the above-mentioned roller outer circle checking device, as a preferable solution, please refer to fig. 3 and fig. 6, fig. 3 is a structural schematic diagram of an overall top view of the roller outer circle checking device provided in the embodiment of the present invention, and fig. 6 is a structural schematic diagram of a second fixing plate and a scraper plate of the roller outer circle checking device provided in the embodiment of the present invention; the scraping device 7 comprises a first electric telescopic rod 701, a first fixing plate 702 and a scraping plate 703, the first electric telescopic rods 701 are all fixedly installed in the box body 2, the output ends of the first electric telescopic rods 701 are all fixedly installed with the first fixing plate 702, and the surface of the first fixing plate 702 is fixedly installed with the scraping plate 703.
In the above-described roll outer circumference inspection apparatus, the scraper 703 is preferably formed in a triangular plate structure and is parallel to the center of the roll 6.
In the above-mentioned roller outer circle checking device, as a preferred scheme, please refer to fig. 3 and fig. 5, fig. 3 is a schematic overall top view structure diagram of the roller outer circle checking device provided in the embodiment of the present invention, and fig. 5 is a schematic connection structure diagram of a first fixing plate and a laser detector of the roller outer circle checking device provided in the embodiment of the present invention; the detection device 8 comprises a second electric telescopic rod 801, a second fixing plate 802 and a laser detector 803, the second electric telescopic rods 801 are fixedly installed in the box body 2, the second fixing plate 802 is fixedly installed at the output end of the second electric telescopic rod 801, and the laser detector 803 is fixedly installed on the end face of the second fixing plate 802.
In the above-described roll outer circumference inspection apparatus, preferably, the laser detector 803 is in a horizontal state with respect to the center of the roll 6.
In the above-mentioned roller outer circle checking device, as a preferable scheme, please refer to fig. 3 and fig. 7, fig. 3 is a structural schematic diagram of an overall top view of the roller outer circle checking device provided in the embodiment of the present invention, and fig. 7 is a structural schematic diagram of a right cross-sectional view of a box of the roller outer circle checking device provided in the embodiment of the present invention; the moving device 11 comprises transmission gears 1101, transmission shafts 1102, a moving plate 1103 and a motor 1104, the transmission gears 1101 are meshed with each other and connected in the moving groove 9, the transmission gears 1101 are connected with the transmission shafts 1102 in a matched mode, the moving plate 1103 is fixedly connected to the upper end of the transmission shafts 1102, the motor 1104 is fixedly mounted on the end face of the moving plate 1103 and connected with the transmission shafts 1102 in a matched mode, and the magnetic powder box 12 is fixedly mounted on the upper end of the moving plate 1103.
In the above roller outer circle inspection device, as a preferred scheme, a feeding pipe for feeding magnetic powder is installed on the end face of the magnetic powder box 12, a discharging pipe for discharging magnetic powder is installed at the other end of the magnetic powder box through the moving plate 1103, and the discharging pipe and the center of the roller 6 are in a vertical state.
In the above-mentioned roller excircle inspection device, as preferred scheme, the box 2 inner left and right sides is opened has the fixed slot, both ends all are fixed with the fixed block and are connected with the fixed slot cooperation around the limiting plate 3.
The specific embodiment of the utility model provides a roller excircle inspection device, a roller 6 is placed in a limiting groove 4, a limiting plate 3 is placed in a box body 2, a base 1 effectively supports the box body 2, a sliding wheel 502 is driven by a hydraulic cylinder 501 in a clamping device 5 to clamp the surface of the roller 6, an external driving mechanism drives the roller 6 to move in the box body 2, meanwhile, a second electric telescopic rod 801 of a detection device 8 drives a second fixing plate 802 to stretch, so that a laser detector 803 carries out primary scanning detection treatment on the surface of the selected roller 6, a motor 1104 serves as a power source to drive a moving device 11 to move, the motor 1104 drives a transmission shaft 1102 and a transmission gear 1101 to be meshed with a rack 10 in a moving groove 9, a moving plate 1103 and a magnetic powder box 12 are driven to move along the box body 2, the magnetic powder box 12 sprays magnetic powder on the surface of the roller 6, the first fixing plate 702 and the scraping plate 703 are driven to stretch by the first electric telescopic rod 701 of the scraping device 7, so that the scraping plate 703 is in contact with magnetic powder sprayed on the surface of the roller 6, redundant magnetic powder is scraped, secondary scanning processing is performed by the laser detector 803, inspection data is transmitted to an external display device for comparison, and the inspection precision and efficiency are effectively improved.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing detailed description of the embodiments of the present invention has been presented for purposes of illustration and description, and is intended to be exemplary only and is not intended to be exhaustive or to limit the utility model to the precise forms disclosed; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (9)
1. The utility model provides a roll excircle verifying attachment, a serial communication port, the on-line screen storage device comprises a base, the upper end fixed mounting of base has the box, install the cooperation respectively in the upper end of box and have a limiting plate, the spacing groove has all been opened on the surface of limiting plate, the limiting groove is the triangle and is fixed with clamping device, clamping device fit in has the roll, the installation of the inner rear side of box is fixed with scrapes the material device, the inner fixed mounting of box has detection device, the shifting chute has all been opened to box upper end both sides, the inner wall of shifting chute all installs and is fixed with the rack, equal sliding connection has the mobile device in the shifting chute, the rack is connected with the mobile device meshing, mobile device's upper end fixed mounting has the magnetic case.
2. The roller outer circle inspection device of claim 1, wherein the clamping device comprises a hydraulic cylinder and a sliding wheel, the hydraulic cylinder is fixed in a limit groove in a triangular distribution manner, a rectangular connecting groove is formed in the end face of the output end of the hydraulic cylinder, and the sliding wheel is fixedly installed in the connecting groove.
3. The roller outer circle inspection device of claim 1, wherein the scraping device comprises a first electric telescopic rod, a first fixing plate and a scraping plate, the first electric telescopic rods are all fixedly installed in the box body, the output ends of the first electric telescopic rods are all fixedly installed with the first fixing plate, and the scraping plate is fixedly installed on the surface of the first fixing plate.
4. The roll outer circumference inspection device according to claim 3, wherein the scraper plate is of a triangular plate structure and is parallel to the roll center.
5. The roller outer circle inspection device according to claim 1, wherein the detection device comprises a second electric telescopic rod, a second fixing plate and a laser detector, the second electric telescopic rods are fixedly installed in the box body, the second fixing plate is fixedly installed at the output end of the second electric telescopic rod, and the laser detector is fixedly installed on the end face of the second fixing plate.
6. The device for inspecting the outer circle of the roller according to claim 5, wherein the laser detector is in a horizontal state with the center of the roller.
7. The roller outer circle inspection device according to claim 1, wherein the moving device comprises transmission gears, transmission shafts, a moving plate and a motor, the transmission gears are meshed and connected in the moving groove, the transmission gears are connected with the transmission shafts in a matched mode, the moving plate is fixedly connected to the upper ends of the transmission shafts, the motor is fixedly mounted on the end face of the moving plate and connected with the transmission shafts in a matched mode, and a magnetic powder box is fixedly mounted at the upper ends of the moving plate.
8. The roller outer circle inspection device according to claim 7, wherein a feed pipe for feeding magnetic powder is installed on the end face of the magnetic powder box, a discharge pipe for discharging magnetic powder is installed on the other end of the magnetic powder box through the moving plate, and the discharge pipe is perpendicular to the center of the roller.
9. The roller excircle inspection device of claim 1, wherein fixing grooves are formed in the left side and the right side of the inner end of the box body, and fixing blocks are fixed at the front end and the rear end of the limiting plate and are connected with the fixing grooves in a matched mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121445956.4U CN215727770U (en) | 2021-06-28 | 2021-06-28 | Roller excircle inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121445956.4U CN215727770U (en) | 2021-06-28 | 2021-06-28 | Roller excircle inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215727770U true CN215727770U (en) | 2022-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121445956.4U Active CN215727770U (en) | 2021-06-28 | 2021-06-28 | Roller excircle inspection device |
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| Country | Link |
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| CN (1) | CN215727770U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117517447A (en) * | 2023-10-31 | 2024-02-06 | 上海第一机床厂有限公司 | Flaw detection magnetic suspension circulation processing device and green environmental protection system |
| CN121090551A (en) * | 2025-09-18 | 2025-12-09 | 江苏恒屹新材料科技有限公司 | Online detection device for surface defects of pultruded FRP profile |
-
2021
- 2021-06-28 CN CN202121445956.4U patent/CN215727770U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117517447A (en) * | 2023-10-31 | 2024-02-06 | 上海第一机床厂有限公司 | Flaw detection magnetic suspension circulation processing device and green environmental protection system |
| CN121090551A (en) * | 2025-09-18 | 2025-12-09 | 江苏恒屹新材料科技有限公司 | Online detection device for surface defects of pultruded FRP profile |
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