CN217536388U - A sizing machine slurry recycling device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及浆纱机技术领域,尤其涉及一种浆纱机浆液循环利用装置。The utility model relates to the technical field of sizing machines, in particular to a sizing machine recycling device.
背景技术Background technique
浆纱是指在经纱上施加浆料以提高其可织性的工艺过程。可织性是指经纱在织机上能承受经停片、综、筘等的反复摩擦、拉伸、弯曲等作用而不致大量起毛甚至断裂的性能。未上浆的单纱纤维互相抱合不牢,表面毛羽较多,难以织制。上浆后一部分浆液透入纤维之间,另一部分粘附在经纱表面。以浆液透入纤维之间为主的上浆称浸透性上浆,以浆液粘附在经纱表面为主的上浆称被覆性上浆。Sizing refers to the process of applying sizing to warp yarns to improve their weaveability. Weavability refers to the ability of warp yarn to withstand repeated friction, stretching, bending, etc. on the loom without causing a lot of fluff or even breakage. The unsized single yarn fibers are not tightly attached to each other, and the surface hairiness is more, making it difficult to weave. After sizing, a part of the sizing liquid penetrates between the fibers, and the other part adheres to the surface of the warp yarn. The sizing based on the penetration of the sizing between the fibers is called permeable sizing, and the sizing based on the sizing sticking to the surface of the warp yarn is called covering sizing.
现有的装置都是在对纺纱进行拉伸挤压工作时,在装置工作的被动辊和主动辊下方安装收集机构,将滴落的浆液回收再利用,但是在厂区环境下,浆液经过了一次使用后经常会沾染上一些纺纱中的原料,这些杂质在后续的浆液上浆过程中,会导致纺织的效果大打折扣,影响产品的质量,所以需要一个可以保证浆液回收质量的装置。In the existing devices, when the spinning is stretched and squeezed, a collection mechanism is installed under the passive roller and the active roller in the device to recycle the dripping slurry. However, in the factory environment, the slurry passes through. After one use, some raw materials in spinning are often contaminated. In the subsequent sizing process, these impurities will greatly reduce the effect of spinning and affect the quality of products. Therefore, a device that can ensure the quality of sizing recovery is required.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种浆纱机浆液循环利用装置。The purpose of the utility model is to propose a sizing machine slurry recycling device in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种浆纱机浆液循环利用装置,包括箱体和箱体内部的上浆机构和纺纱,所述上浆机构的下方设置有回收机构。A sizing machine recycling device includes a box body and a sizing mechanism and spinning inside the box body, and a recovery mechanism is arranged below the sizing mechanism.
优选的,上浆机构包括有固定连接在箱体侧面外壁的驱动箱,驱动箱的内部设置有驱动电机,驱动电机的输出轴固定连接有转轴三,转轴三的侧面固定连接有主动辊,箱体的侧面转动连接有被动辊一、被动辊二和被动辊三,被动辊一、被动辊二和被动辊三的侧面均贴近于主动辊的侧面。Preferably, the sizing mechanism includes a drive box fixedly connected to the outer wall of the side surface of the box body, a drive motor is arranged inside the drive box, the output shaft of the drive motor is fixedly connected with a rotating shaft 3, and the side surface of the rotating shaft 3 is fixedly connected with a driving roller. The side of the rotatable connection with the passive roller 1, the
优选的,回收机构包括有固定连接在箱体侧面的回收箱,回收箱的底部固定连接有回收斗,回收箱的底部固定连接有水泵,水泵的进水口固定连接有进水管,进水管的另一端延伸至回收箱的底部。Preferably, the recovery mechanism includes a recovery box fixedly connected to the side of the box body, a recovery bucket is fixedly connected to the bottom of the recovery box, a water pump is fixedly connected to the bottom of the recovery box, a water inlet pipe is fixedly connected to the water inlet of the water pump, and the other side of the water inlet pipe is fixedly connected. One end extends to the bottom of the recycling bin.
优选的,箱体的底部固定连接有浆液箱,浆液箱的侧面外壁固定连接有电机,电机的输出轴固定连接有转轴二,转轴二的侧面均匀固定连接有弧形弯板,浆液箱的侧面与水泵的出水口之间固定连接有出水管。Preferably, the bottom of the box is fixedly connected with a slurry tank, the side outer wall of the slurry tank is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a second rotating shaft, and the side surface of the second rotating shaft is evenly connected with an arc-shaped bent plate, and the side surface of the slurry tank is fixedly connected. A water outlet pipe is fixedly connected with the water outlet of the water pump.
优选的,浆液箱的侧面外壁固定连接有泵机,泵机的进水口固定连接有进液管,进液管的另一端延伸至浆液箱的内部,箱体的侧面固定连接有三个出液头,三个出液头分别设置于主动辊侧面与被动辊一侧面之间、主动辊侧面与被动辊二侧面之间和主动辊侧面与被动辊三侧面之间,出液头的侧面与泵机的出水口之间均固定连接有出液管。Preferably, a pump is fixedly connected to the side wall of the slurry tank, a liquid inlet pipe is fixedly connected to the water inlet of the pump, the other end of the liquid inlet pipe extends to the interior of the slurry tank, and three liquid outlet heads are fixedly connected to the side of the box. , the three liquid outlet heads are respectively arranged between the side of the driving roller and the side of the passive roller, between the side of the driving roller and the second side of the passive roller, and between the side of the driving roller and the three sides of the passive roller. The side of the liquid outlet is connected to the pump. A liquid outlet pipe is fixedly connected between the water outlets.
优选的,被动辊三的侧面固定连接有水管,水管固定连接于出液管的侧面,水管的侧面均匀开设有出液口,被动辊三的内部均匀开设有止回管,止回管为连续弯曲的通路,止回管的侧面开设有腔体,腔体的侧面设置有漏液层,被动辊三的侧面内壁均匀固定连接有弯板。Preferably, a water pipe is fixedly connected to the side of the passive roller 3, and the water pipe is fixedly connected to the side of the liquid outlet pipe. In the curved passage, the side of the non-return pipe is provided with a cavity, the side of the cavity is provided with a liquid leakage layer, and the inner wall of the side of the passive roller 3 is evenly fixed and connected with a curved plate.
优选的,回收箱的两侧设置有空腔,空腔的侧面外壁固定连接有回收电机,回收电机的输出轴固定连接有转轴一,转轴一的侧面套接有过滤带,空腔的侧面固定连接有清理刷,清理刷的顶部固定连接有毛刷,毛刷紧靠在过滤带的侧面,空腔的底部开设有回收槽,回收箱的底部固定连接有位于回收槽下方的废料槽,弧形弯板的侧面固定连接有尖板。Preferably, cavities are provided on both sides of the recycling box, the side outer walls of the cavity are fixedly connected with a recycling motor, the output shaft of the recycling motor is fixedly connected with a rotating shaft, the side of the rotating shaft 1 is sleeved with a filter belt, and the side of the cavity is fixed A cleaning brush is connected, the top of the cleaning brush is fixedly connected with a brush, and the brush is close to the side of the filter belt. The side of the curved plate is fixedly connected with a sharp plate.
与现有技术相比,本实用新型提供了一种浆纱机浆液循环利用装置,具备以下有益效果:Compared with the prior art, the utility model provides a sizing machine sizing liquid recycling device, which has the following beneficial effects:
1.通过设置的过滤带,回收电机带动转轴一转动,转轴一带动过滤带转动,过滤带将回收的浆液中的纺纱原料等杂质挡下,杂质随着过滤带移动到空腔内,清理刷和毛刷将过滤带上的杂质扫下,扫下的杂质沿着回收槽落入下方的废料槽。1. Through the set filter belt, the recovery motor drives the rotating shaft to rotate, the rotating shaft drives the filter belt to rotate, the filter belt blocks the impurities such as spinning raw materials in the recovered slurry, and the impurities move into the cavity with the filter belt to clean up. The brushes and brushes sweep the impurities off the filter belt, and the swept impurities fall along the recovery tank into the waste tank below.
2.通过设置的弧形弯板,启动电机,电机带动转轴二,转轴二带动弧形弯板转动,弧形弯板在转动时不断的将浆液箱中的浆液搅动,且弯曲的弧形弯板还会将浆液箱底部的浆液溶质均匀扩散到浆液箱中,且弧形弯板表面上的尖板会将浆液中凝结的物质打算,有利于在使用回收的浆液时,进一步的提高浆液对纺纱上浆的效果。2. Through the set arc bending plate, start the motor, the motor drives the second rotating shaft, and the second rotating shaft drives the arc bending plate to rotate, and the arc bending plate continuously stirs the slurry in the slurry tank when it rotates, and the curved arc bending plate rotates. The plate will also spread the slurry solute at the bottom of the slurry tank evenly into the slurry tank, and the sharp plate on the surface of the curved curved plate will absorb the condensed substances in the slurry, which is conducive to further improving the slurry resistance when using the recovered slurry. The effect of spinning sizing.
3.通过设置的止回管,连续弯曲的止回管,止回管随着被动辊三转动到下方时,浆液从止回管中流出进入到被动辊三表面的漏液层,随后漏液层中的浆液在与纺纱的挤压中完成上浆工作,止回管转到被动辊三的上方时,漏液层中的浆液无法从止回管中回流,有利于装置更好的完成上浆工作。3. Through the set non-return pipe, the continuously curved non-return pipe, when the non-return pipe rotates to the bottom with the passive roller 3, the slurry flows out from the non-return pipe and enters the leakage layer on the surface of the passive roller 3, and then the liquid leaks. The sizing in the layer completes the sizing work during the extrusion with the spinning. When the non-return pipe is transferred to the top of the passive roller 3, the sizing in the leakage layer cannot flow back from the non-return pipe, which is beneficial to the device to complete the sizing better. Work.
附图说明Description of drawings
图1为本实用新型提出的一种浆纱机浆液循环利用装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of sizing machine size recycling device proposed by the utility model;
图2为本实用新型提出的一种浆纱机浆液循环利用装置的内部结构示意图;2 is a schematic diagram of the internal structure of a sizing machine slurry recycling device proposed by the utility model;
图3为本实用新型提出的一种浆纱机浆液循环利用装置的弧形弯板结构示意图;Figure 3 is a schematic structural diagram of an arc-shaped bent plate of a sizing machine slurry recycling device proposed by the utility model;
图4为本实用新型提出的一种浆纱机浆液循环利用装置的被动辊三结构示意图。FIG. 4 is a schematic structural diagram of three passive rollers of a sizing machine slurry recycling device proposed by the utility model.
图中:1-箱体、2-被动辊一、3-回收箱、4-过滤带、5-转轴一、6-清理刷、7-回收槽、8-废料槽、9-水泵、10-浆液箱、11-转轴二、12-弧形弯板、13-泵机、14-电机、15-纺纱、16-弯板、17-出液管、18-出液头、19-转轴三、20-主动辊、21-被动辊二、22-尖板、23-止回管、24-被动辊三、25出液口、26-驱动箱。In the picture: 1-box, 2-passive roller one, 3-recovery box, 4-filter belt, 5-rotating shaft one, 6-cleaning brush, 7-recovery tank, 8-waste tank, 9-water pump, 10- Slurry tank, 11-rotating shaft two, 12-arc bending plate, 13-pump, 14-motor, 15-spinning, 16-bending plate, 17-liquid outlet pipe, 18-liquid outlet head, 19-rotating shaft three , 20-active roller, 21-passive roller two, 22-tip plate, 23-check pipe, 24-passive roller three, 25-liquid outlet, 26-drive box.
具体实施方式Detailed ways
实施例1:Example 1:
参照图1和图2,一种浆纱机浆液循环利用装置,包括箱体1和箱体1内部的上浆机构和纺纱15,上浆机构的下方设置有回收机构。1 and 2, a sizing machine sizing recycling device includes a box 1 and a sizing mechanism and spinning 15 inside the box 1, and a recovery mechanism is provided below the sizing mechanism.
本实用新型中,上浆机构包括有固定连接在箱体1侧面外壁的驱动箱26,驱动箱26的内部设置有驱动电机,驱动电机的输出轴固定连接有转轴三19,转轴三19的侧面固定连接有主动辊20,箱体1的侧面转动连接有被动辊一2、被动辊二21和被动辊三24,被动辊一2、被动辊二21和被动辊三24的侧面均贴近于主动辊20的侧面。In the present utility model, the sizing mechanism includes a
回收机构包括有固定连接在箱体1侧面的回收箱3,回收箱3的底部固定连接有回收斗,回收箱3的底部固定连接有水泵9,水泵9的进水口固定连接有进水管,进水管的另一端延伸至回收箱3的底部。The recovery mechanism includes a recovery box 3 fixedly connected to the side of the box body 1, a recovery bucket is fixedly connected to the bottom of the recovery box 3, a water pump 9 is fixedly connected to the bottom of the recovery box 3, and a water inlet pipe is fixedly connected to the water inlet of the water pump 9. The other end of the water pipe extends to the bottom of the recovery tank 3 .
箱体1的底部固定连接有浆液箱10,浆液箱10的侧面外壁固定连接有电机14,电机14的输出轴固定连接有转轴二11,转轴二11的侧面均匀固定连接有弧形弯板12,浆液箱10的侧面与水泵9的出水口之间固定连接有出水管。A
浆液箱10的侧面外壁固定连接有泵机13,泵机13的进水口固定连接有进液管,进液管的另一端延伸至浆液箱10的内部,箱体1的侧面固定连接有三个出液头18,三个出液头18分别设置于主动辊20侧面与被动辊一2侧面之间、主动辊20侧面与被动辊二21侧面之间和主动辊20侧面与被动辊三24侧面之间,出液头18的侧面与泵机13的出水口之间均固定连接有出液管。The side outer wall of the
工作原理:将浆液箱10中加满浆液,将纺纱依次沿着被动辊一2、被动辊二21、被动辊三24和主动辊20放置,启动泵机13,泵机13将浆液箱10中的浆液抽出,经过出液头18流入到被动辊一2、被动辊二21、被动辊三24和主动辊20之间,启动传动箱26中的驱动电机,传动箱26带动转轴三19转动,转轴三19带动主动辊20转动,纺纱在主动辊20的带动下进行上浆工作,进行上浆工作时,溢出的浆液掉入下方的回收箱3中,启动水泵9,水泵9将回收箱3中的浆液引入浆液箱10中去,启动电机14,电机14带动转轴二11转动,转轴二11带动弧形弯板12转动,弧形弯板12不断的搅动浆液,且弧形弯板12将浆液中的溶质扩散到浆液箱10中各处,弧形弯板12表面的尖板22在随着弧形弯板12转动时,尖板22会将浆液箱10中的浆液凝结的物质打碎,有利于提高装置上浆的效果。Working principle: fill the
实施例2:Example 2:
参照图2、图3和图4,一种浆纱机浆液循环利用装置,与实施例1相比,为了更好的收集和使用浆液,被动辊三24的侧面固定连接有水管17,水管固定连接于出液管的侧面,水管17的侧面均匀开设有出液口25,被动辊三24的内部均匀开设有止回管23,止回管23为连续弯曲的通路,止回管23的侧面开设有腔体,腔体的侧面设置有漏液层,被动辊三24的侧面内壁均匀固定连接有弯板16。Referring to Figure 2, Figure 3 and Figure 4, a sizing machine slurry recycling device, compared with Example 1, in order to better collect and use the slurry, the side of the
回收箱3的两侧设置有空腔,空腔的侧面外壁固定连接有回收电机,回收电机的输出轴固定连接有转轴一5,转轴一5的侧面套接有过滤带4,空腔的侧面固定连接有清理刷6,清理刷6的顶部固定连接有毛刷,毛刷紧靠在过滤带4的侧面,空腔的底部开设有回收槽7,回收箱3的底部固定连接有位于回收槽下方的废料槽8,弧形弯板12的侧面固定连接有尖板22。The recovery box 3 is provided with cavities on both sides, the side outer wall of the cavity is fixedly connected with a recovery motor, the output shaft of the recovery motor is fixedly connected with a
工作原理:启动泵机13,泵机13将浆液引入到水管17中,浆液从出液口25进入到被动辊三24中,被动辊三24随着主动辊20转动,被动辊三24带动弯板16转动,弯板16搅动被动辊三24中的浆液,止回管23随着被动辊三24转动到下方时,浆液从止回管23中流出进入到被动辊三24表面的漏液层,随后漏液层中的浆液在与纺纱的挤压中完成上浆工作,止回管23转到被动辊三24的上方时,漏液层中的浆液无法从止回管23中回流,有利于装置更好的完成上浆工作。Working principle: start the
启动回收电机,回收电机带动转轴一5,转轴一5带动过滤带4转动,过滤带4不断的将回收的浆液中的原料等杂质挡下,杂质随着过滤带4进入到空腔中,清理刷6不断的将过滤带4上的杂质扫下,杂质沿着回收槽7进入废料槽8中,有利于进一步提高回收的浆液的质量。Start the recovery motor, the recovery motor drives the rotating shaft 1 5, the rotating shaft 1 5 drives the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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