CN217618262U - Double-station electronic transformer soldering machine - Google Patents
Double-station electronic transformer soldering machine Download PDFInfo
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- CN217618262U CN217618262U CN202221659169.4U CN202221659169U CN217618262U CN 217618262 U CN217618262 U CN 217618262U CN 202221659169 U CN202221659169 U CN 202221659169U CN 217618262 U CN217618262 U CN 217618262U
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Abstract
本实用新型提出一种双工位电子变压器锡焊机,包括操作台,所述操作台的底部安装有多个支撑柱,所述操作台的一侧两端竖直安装有L型支架,所述L型支架的顶部之间设有横梁,所述横梁的两端均沿横梁的长度方向设有第一电动滑轨,两端的第一电动滑轨对称设置,所述第一电动滑轨上安装有第一电动滑块,所述第一电动滑块的一侧安装有连接块,所述连接块的底部安装有液压缸,液压缸垂直于操作台。本实用新型在使用时,通过穿线筒的活动安装,以及将穿线筒自身设置在锡焊枪上,可自由调节锡丝与锡焊枪枪头的位置,并可以伴随锡焊枪的转动而转动,方便操作员根据变压器的不同规格,实现多角度多点位的锡焊,不会因锡丝的出料而影响到整个锡焊过程。
The utility model proposes a dual-station electronic transformer soldering machine, which comprises an operation table, a plurality of support columns are installed at the bottom of the operation table, and L-shaped brackets are vertically installed on one side and two ends of the operation table, so that the A beam is arranged between the tops of the L-shaped brackets, both ends of the beam are provided with first electric sliding rails along the length direction of the beam, the first electric sliding rails at both ends are symmetrically arranged, and the first electric sliding rails are arranged on the first electric sliding rails. A first electric sliding block is installed, a connecting block is installed on one side of the first electric sliding block, a hydraulic cylinder is installed at the bottom of the connecting block, and the hydraulic cylinder is perpendicular to the operating table. When the utility model is in use, the position of the tin wire and the torch head of the tin welding gun can be adjusted freely through the movable installation of the threading cylinder and the threading cylinder itself is set on the tin welding gun, and can be rotated with the rotation of the tin welding gun, which is convenient for operation. According to the different specifications of the transformer, the staff can realize multi-angle and multi-point soldering, and the whole soldering process will not be affected by the discharge of the tin wire.
Description
技术领域technical field
本实用新型属于变压器锡焊技术领域,特别是指一种双工位电子变压器锡焊机。The utility model belongs to the technical field of transformer soldering, in particular to a dual-station electronic transformer soldering machine.
背景技术Background technique
在电子变压器生产加工中,需要对变压器进行锡焊处理,而目前大多数的锡焊机,由于锡丝的出丝位置难以调控,导致锡焊时锡焊枪与锡丝之间经常出现偏差,从而影响到整个锡焊过程。为此,我们提出了一种双工位电子变压器锡焊机来解决上述问题。In the production and processing of electronic transformers, the transformer needs to be soldered, and most of the current soldering machines are difficult to control due to the difficulty in adjusting the wire outlet position of the tin wire. affects the entire soldering process. To this end, we propose a dual-station electronic transformer soldering machine to solve the above problems.
实用新型内容Utility model content
为解决以上现有技术的不足,本实用新型提出了一种双工位电子变压器锡焊机。In order to solve the above deficiencies of the prior art, the utility model proposes a double-station electronic transformer soldering machine.
本实用新型的技术方案是这样实现的:一种双工位电子变压器锡焊机,包括操作台,所述操作台的底部安装有多个支撑柱,所述操作台的一侧两端竖直安装有L型支架,所述L型支架的顶部之间设有横梁,所述横梁的两端均沿横梁的长度方向设有第一电动滑轨,两端的第一电动滑轨对称设置,所述第一电动滑轨上安装有第一电动滑块,所述第一电动滑块的一侧安装有连接块,所述连接块的底部安装有液压缸,液压缸垂直于操作台;The technical solution of the utility model is realized as follows: a double-station electronic transformer soldering machine includes an operation table, a plurality of support columns are installed at the bottom of the operation table, and two ends of one side of the operation table are vertical An L-shaped bracket is installed, a beam is arranged between the top of the L-shaped bracket, both ends of the beam are provided with first electric sliding rails along the length direction of the beam, and the first electric sliding rails at both ends are symmetrically arranged, so A first electric sliding block is installed on the first electric sliding rail, a connecting block is installed on one side of the first electric sliding block, a hydraulic cylinder is installed at the bottom of the connecting block, and the hydraulic cylinder is perpendicular to the operating table;
每个所述液压缸的底部均安装有电机箱,电机箱平行于操作台,所述电机箱远离第一电动滑轨的一端安装有条形板,条形板垂直于电机箱,所述条形板的一端垂直安装有L型板,所述L型板的内侧设有第一挤压轮,第一挤压轮通过转轴分别与电机箱和L型板转动连接,第一挤压轮的转轴一端同轴安装有驱动电机,驱动电机设置L型板上,所述条形板的另一端垂直安装有固定板,所述固定板上垂直安装有电动推杆,电动推杆靠近第一挤压轮的一端安装有U型板,所述U型板内设有第二挤压轮,第二挤压轮通过转轴与U型板转动连接,且第二挤压轮与第一挤压轮相对应;A motor box is installed at the bottom of each of the hydraulic cylinders, the motor box is parallel to the operating table, and a strip plate is installed at the end of the motor box away from the first electric sliding rail, the strip plate is perpendicular to the motor box, and the strip One end of the shaped plate is vertically installed with an L-shaped plate, the inner side of the L-shaped plate is provided with a first extrusion wheel, and the first extrusion wheel is respectively rotatably connected with the motor box and the L-shaped plate through the rotating shaft. A drive motor is installed coaxially at one end of the rotating shaft, and the drive motor is arranged on an L-shaped plate. The other end of the strip plate is vertically installed with a fixed plate, and an electric push rod is installed vertically on the fixed plate. A U-shaped plate is installed at one end of the pressing wheel, and a second pressing wheel is arranged in the U-shaped plate. Corresponding;
每个所述电机箱靠近驱动电机的一端顶部均安装有Z型板,所述Z型板的顶部沿条形板的长度方向开设有腔体,腔体的两侧均设有U型槽,U型槽贯穿Z型板顶部,所述腔体的内部设有线辊,所述线辊的两端均搭载在U型槽内,所述Z型板靠近条形板的一侧上设有通孔,通孔位于第一挤压轮靠近第二挤压轮一侧的正上方。A Z-shaped plate is installed on the top of one end of each motor box close to the drive motor, a cavity is formed on the top of the Z-shaped plate along the length direction of the strip plate, and U-shaped grooves are formed on both sides of the cavity. The U-shaped groove runs through the top of the Z-shaped plate, the inside of the cavity is provided with a wire roller, both ends of the wire roller are mounted in the U-shaped groove, and the Z-shaped plate is provided with a pass through on the side of the Z-shaped plate close to the strip plate. The through hole is located just above the side of the first extrusion wheel close to the second extrusion wheel.
优选的,所述第一挤压轮和第二挤压轮的弧形面均同轴设有环形槽,且两个环形槽相对应。Preferably, annular grooves are coaxially provided on the arc surfaces of the first extrusion wheel and the second extrusion wheel, and the two annular grooves correspond to each other.
优选的,每个所述电机箱的内部均设有转动电机,所述电机箱的底部靠近驱动电机的一端均设有开槽,开槽延伸至电机箱的内部,所述开槽的下方设有锡焊枪,所述锡焊枪的顶部通过连接杆与转动电机的输出端相连接;Preferably, each of the motor boxes is provided with a rotating motor, and the bottom of the motor box is provided with a slot at one end close to the drive motor, the slot extends to the interior of the motor box, and the bottom of the slot is provided with a slot. There is a tin welding gun, and the top of the tin welding gun is connected with the output end of the rotating motor through a connecting rod;
所述第一挤压轮的下方设有穿线筒,穿线筒与通孔同轴设置,所述穿线筒的两侧均安装有转动杆,所述锡焊枪上套接有套筒,且套筒通过拧紧螺栓与锡焊枪固定连接,套筒的两侧均安装有支撑板,支撑板垂直于转动杆,所述支撑板上沿支撑板的长度方向设有条形槽,条形槽与转动杆相对应,且转动杆穿过条形槽,所述转动杆靠近支撑板的一端为螺纹结构,并通过螺母与支撑板对应固定。A threading barrel is arranged below the first extrusion wheel, the threading barrel is coaxially arranged with the through hole, a rotating rod is installed on both sides of the threading barrel, a sleeve is sleeved on the soldering gun, and the sleeve is By tightening the bolts, it is fixedly connected to the soldering torch. Both sides of the sleeve are equipped with support plates. The support plates are perpendicular to the rotating rod. The support plate is provided with a strip groove along the length of the support plate. The strip groove is connected to the rotating rod. Correspondingly, the rotating rod passes through the bar-shaped groove, and one end of the rotating rod close to the support plate is a threaded structure, and is correspondingly fixed to the support plate by a nut.
优选的,两个所述L型支架的顶部均沿L型支架的顶梁长度方向方向设有第二电动滑轨,所述横梁的两端均垂直安装有第二电动滑块,所述第二电动滑块安装在第二电动滑轨上。Preferably, the tops of the two L-shaped brackets are provided with second electric sliding rails along the length direction of the top beam of the L-shaped brackets, and the two ends of the transverse beams are vertically installed with second electric sliding blocks. Two electric sliding blocks are installed on the second electric sliding rail.
优选的,每个所述连接块上均通过直线轴承安装有支撑滑杆,支撑滑杆平行于横梁,且支撑滑杆的两端分别与两侧的第二电动滑块固定连接。Preferably, a support slide bar is installed on each of the connecting blocks through a linear bearing, the support slide bar is parallel to the beam, and both ends of the support slide bar are respectively fixedly connected to the second electric sliders on both sides.
优选的于,每个所述电动推杆的两侧均对称设有导向杆,导向杆通过直线轴承垂直贯穿固定板,且导向杆的一端与U型板相连接。Preferably, two sides of each electric push rod are symmetrically provided with guide rods, the guide rods vertically penetrate the fixed plate through linear bearings, and one end of the guide rods is connected to the U-shaped plate.
优选的,所述操作台的边缘处均设有夹紧油缸,夹紧油缸平行于操作台,且夹紧油缸通过支架固定在操作台上。Preferably, the edge of the operating table is provided with a clamping oil cylinder, the clamping oil cylinder is parallel to the operating table, and the clamping oil cylinder is fixed on the operating table through a bracket.
与现有技术相比,本实用新型在使用时,通过穿线筒的活动安装,以及将穿线筒自身设置在锡焊枪上,可自由调节锡丝与锡焊枪枪头的位置,并可以伴随锡焊枪的转动而转动,方便操作员根据变压器的不同规格,实现多角度多点位的锡焊,不会因锡丝的出料而影响到整个锡焊过程。Compared with the prior art, the utility model can freely adjust the position of the tin wire and the torch head of the tin welding gun through the movable installation of the threading barrel and the threading barrel itself is set on the tin welding gun when in use, and can be accompanied by the tin welding gun. It is convenient for the operator to realize multi-angle and multi-point soldering according to the different specifications of the transformer, and the whole soldering process will not be affected by the discharge of the tin wire.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型提出的一种双工位电子变压器锡焊机的结构示意图;Fig. 1 is the structural representation of a kind of dual-station electronic transformer soldering machine proposed by the utility model;
图2为本实用新型提出的一种双工位电子变压器锡焊机的结构示意图;Fig. 2 is the structural representation of a kind of dual-station electronic transformer soldering machine proposed by the utility model;
图3为本实用新型提出的一种双工位电子变压器锡焊机的放置篮结构示意图。FIG. 3 is a schematic diagram of the structure of the placing basket of a dual-station electronic transformer soldering machine proposed by the utility model.
图中:1、操作台;2、L型支架;3、横梁;4、第一电动滑轨;5、第一电动滑块;6、连接块;7、支撑滑杆;8、液压缸;9、电机箱;10、条形板;11、L型板;12、第一挤压轮;13、驱动电机;14、第二挤压轮;15、U型板;16、电动推杆;17、固定板;18、Z型板;19、U型槽;20、线辊;21、通孔;22、穿线筒;23、转动杆;24、条形槽;25、支撑板;26、螺母;27、套筒;28、锡焊枪;29、开槽;30、第二电动滑轨;31、第二电动滑块;32、夹紧油缸;33、支架;34、腔体。In the figure: 1. console; 2. L-shaped bracket; 3. beam; 4. first electric sliding rail; 5. first electric sliding block; 6. connecting block; 7. supporting sliding rod; 8. hydraulic cylinder; 9. Motor box; 10. Strip plate; 11. L-shaped plate; 12. First extrusion wheel; 13. Drive motor; 14. Second extrusion wheel; 15. U-shaped plate; 16. Electric push rod; 17. Fixed plate; 18. Z-shaped plate; 19. U-shaped groove; 20. Line roller; 21. Through hole; 22. Threading barrel; 23. Rotating rod; 24. Strip groove; 25. Support plate; Nut; 27, Sleeve; 28, Soldering Gun; 29, Slotting; 30, Second Electric Slide Rail; 31, Second Electric Slider; 32, Clamping Oil Cylinder; 33, Bracket; 34, Cavity.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种双工位电子变压器锡焊机,包括操作台1,所述操作台1的底部安装有多个支撑柱,所述操作台1的一侧两端竖直安装有L型支架2,所述L型支架2的顶部之间设有横梁3,所述横梁3的两端均沿横梁3的长度方向设有第一电动滑轨4,两端的第一电动滑轨4对称设置,所述第一电动滑轨4上安装有第一电动滑块5,所述第一电动滑块5的一侧安装有连接块6,所述连接块6的底部安装有液压缸8,液压缸8垂直于操作台1;1-3, the present utility model provides a technical solution: a double-station electronic transformer soldering machine, comprising an operating table 1, a plurality of support columns are installed on the bottom of the operating table 1, and the operating table 1 L-shaped
每个所述液压缸8的底部均安装有电机箱9,电机箱9平行于操作台1,所述电机箱9远离第一电动滑轨4的一端安装有条形板10,条形板10垂直于电机箱9,所述条形板10的一端垂直安装有L型板11,所述L型板11的内侧设有第一挤压轮12,第一挤压轮12通过转轴分别与电机箱9和L型板11转动连接,第一挤压轮12的转轴一端同轴安装有驱动电机13,驱动电机13设置L型板11上,所述条形板10的另一端垂直安装有固定板17,所述固定板17上垂直安装有电动推杆16,电动推杆16靠近第一挤压轮12的一端安装有U型板15,所述U型板15内设有第二挤压轮14,第二挤压轮14通过转轴与U型板15转动连接,且第二挤压轮14与第一挤压轮12相对应;A
每个所述电机箱9靠近驱动电机13的一端顶部均安装有Z型板18,所述Z型板18的顶部沿条形板10的长度方向开设有腔体34,腔体34的两侧均设有U型槽19,U型槽19贯穿Z型板18顶部,所述腔体34的内部设有线辊20,所述线辊20的两端均搭载在U型槽19内,所述Z型板18靠近条形板10的一侧上设有通孔21,通孔21位于第一挤压轮12靠近第二挤压轮14一侧的正上方。A Z-shaped
具体的,通过电动推杆16推动第二挤压轮14向第一挤压轮12移动,从而实现对锡丝的紧固,并配合驱动电机13的运作,便于第一挤压轮12转动带动锡丝进行出丝,同时通过穿线筒22通过两侧的转动杆23在条形槽24内的移动和转动,以及套筒27在锡焊枪28上的套接关系,方便操作员在锡焊前通过变压器规格,对锡丝的出丝点位进行调节,对后续的锡焊提供便利,避免锡焊点位出现偏差,锡丝无法落在所需位置上。Specifically, the
进一步的说,所述第一挤压轮12和第二挤压轮14的弧形面均同轴设有环形槽,且两个环形槽相对应,通过环形槽,对锡丝进行夹持,保证锡丝送料过程中锡丝始终不会出现弯转等情况影响锡焊。Further, the arc surfaces of the
进一步的说,每个所述电机箱9的内部均设有转动电机,所述电机箱9的底部靠近驱动电机13的一端均设有开槽29,开槽29延伸至电机箱9的内部,所述开槽29的下方设有锡焊枪28,所述锡焊枪28的顶部通过连接杆与转动电机的输出端相连接,通过控制转动电机运作,可以控制锡焊枪28进行转动,实现对变压器多角度的自由锡焊;Further, each of the
所述第一挤压轮12的下方设有穿线筒22,穿线筒22与通孔21同轴设置,所述穿线筒22的两侧均安装有转动杆23,所述锡焊枪28上套接有套筒27,且套筒27通过拧紧螺栓与锡焊枪28固定连接,套筒27的两侧均安装有支撑板25,支撑板25垂直于转动杆23,所述支撑板25上沿支撑板25的长度方向设有条形槽24,条形槽24与转动杆23相对应,且转动杆23穿过条形槽24,所述转动杆23靠近支撑板25的一端为螺纹结构,并通过螺母26与支撑板25对应固定。A threading
进一步的说,两个所述L型支架2的顶部均沿L型支架2的顶梁长度方向方向设有第二电动滑轨30,所述横梁3的两端均垂直安装有第二电动滑块31,所述第二电动滑块31安装在第二电动滑轨30上,通过第二电动滑块31在第二电动滑轨30上的滑动,便于在锡焊过程中,控制锡焊枪28进行移动,配合第一电动滑块5在第一电动滑轨4上的移动,实现多方面上的移动控制,方便对多个点位进行连续锡焊。Further, the tops of the two L-shaped
进一步的说,每个所述连接块6上均通过直线轴承安装有支撑滑杆7,支撑滑杆7平行于横梁3,且支撑滑杆7的两端分别与两侧的第二电动滑块31固定连接,通过支撑滑杆7,对整个锡焊的装置提供支撑作用。Further, each of the connecting
进一步的说,每个所述电动推杆16的两侧均对称设有导向杆,导向杆通过直线轴承垂直贯穿固定板17,且导向杆的一端与U型板15相连接。Further, two sides of each
进一步的说,所述操作台1的边缘处均设有夹紧油缸32,夹紧油缸32平行于操作台1,且夹紧油缸32通过支架33固定在操作台1上,通过夹紧油缸32,对变压器进行固定,便于锡焊进行。Further, the edge of the operating table 1 is provided with a clamping
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116475514A (en) * | 2023-05-06 | 2023-07-25 | 武汉容芯能动电气有限公司 | A soldering device and soldering process suitable for light load |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116475514A (en) * | 2023-05-06 | 2023-07-25 | 武汉容芯能动电气有限公司 | A soldering device and soldering process suitable for light load |
| CN116475514B (en) * | 2023-05-06 | 2026-01-02 | 武汉容芯能动电气有限公司 | A soldering device and soldering process suitable for light loads |
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Effective date of registration: 20251208 Address after: 332300 Wanfu economic and Technological Development Zone, Wuning County, Jiangxi, Jiujiang Patentee after: JIANGXI YAO RUN MAGNETOELECTRIC TECHNOLOGY CO.,LTD. Country or region after: China Address before: 332300 Jiangxi Province Jiujiang City Wuning County Industrial Park Zhongcheng Industrial Park Building 8 Patentee before: Jiangxi Zhuyao Electronics Co.,Ltd. Country or region before: China |
