CN219490077U - Double load crankshaft quenching machine - Google Patents
Double load crankshaft quenching machine Download PDFInfo
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- CN219490077U CN219490077U CN202223553194.7U CN202223553194U CN219490077U CN 219490077 U CN219490077 U CN 219490077U CN 202223553194 U CN202223553194 U CN 202223553194U CN 219490077 U CN219490077 U CN 219490077U
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- 238000010791 quenching Methods 0.000 title claims abstract description 46
- 230000000171 quenching effect Effects 0.000 title claims abstract description 45
- 238000003754 machining Methods 0.000 claims abstract 2
- 230000009977 dual effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及曲轴加工设备技术领域,具体的,涉及双负载曲轴淬火机床。The utility model relates to the technical field of crankshaft processing equipment, in particular to a double-load crankshaft quenching machine tool.
背景技术Background technique
曲轴是发动机中最重要的部件,它承受连杆传来的力,并将其转变为转矩通过曲轴输出并驱动发动机上其他附件工作,曲轴受到旋转质量的离心力、周期变化的气体惯性力和往复惯性力的共同作用,使曲轴承受弯曲扭转载荷的作用,因此要求曲轴有足够的强度和刚度,轴颈表面需耐磨、工作均匀、平衡性好,其曲轴加工需要淬火装置对其进行加工。The crankshaft is the most important part of the engine. It bears the force transmitted by the connecting rod and converts it into torque through the crankshaft output and drives other accessories on the engine. The crankshaft is subjected to the centrifugal force of the rotating mass, the periodically changing gas inertial force and The joint action of reciprocating inertial force causes the crank bearing to be subjected to bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and rigidity. The journal surface needs to be wear-resistant, work uniformly, and have good balance. The crankshaft processing needs to be processed by a quenching device. .
但现有的淬火装置大多不具备只能对同一种大小的曲轴进行加工,这种加工行为,不仅浪费了使得淬火装置加工效率低下,从而需要使用者买入不同长度的夹持固定装置对不同大小的曲轴进行固定加工,这种行为,既费时费力,还增加了使用者的经济支出,又增加了使用者的工作负担,因此,我们提出一种大小的曲轴进行加工,具备工作效率高的功能。However, most of the existing quenching devices do not have the ability to process crankshafts of the same size. This kind of processing behavior not only wastes the processing efficiency of the quenching device, but also requires users to buy clamping and fixing devices of different lengths. Fixed processing of crankshafts of different sizes is time-consuming and labor-intensive, and increases the user's economic expenditure and workload. Therefore, we propose a crankshaft of a certain size for processing, which has high work efficiency. Function.
实用新型内容Utility model content
本实用新型的目的在于提供双负载曲轴淬火机床,具备工作效率高的优点,解决了现有的淬火装置大多不具备只能对同一种大小的曲轴进行加工,这种加工行为,不仅浪费了使得淬火装置加工效率低下,从而需要使用者买入不同长度的夹持固定装置对不同大小的曲轴进行固定加工,这种行为,既费时费力,还增加了使用者的经济支出,又增加了使用者工作负担问题。The purpose of this utility model is to provide a dual-load crankshaft quenching machine tool, which has the advantages of high work efficiency, and solves the problem that most of the existing quenching devices do not have the ability to process crankshafts of the same size. This kind of processing behavior not only wastes the The processing efficiency of the quenching device is low, so users need to buy clamping and fixing devices of different lengths to fix and process crankshafts of different sizes. workload problem.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
为实现上述目的,本实用新型提供如下技术方案:双负载曲轴淬火机床,包括工作台和淬火组件,所述工作台的顶部开设有两个呈对称设置的贯穿孔,所述工作台内腔的顶部设置有动力组件。In order to achieve the above purpose, the utility model provides the following technical solutions: double-load crankshaft quenching machine tool, including a workbench and a quenching assembly, the top of the workbench is provided with two symmetrically arranged through holes, the inner cavity of the workbench The top is provided with power components.
所述动力组件包含有与工作台固定连接的电机,所述电机的输出轴固定连接有运行板,所述运行板的一侧转动连接有移动板。The power assembly includes a motor fixedly connected to the workbench, an output shaft of the motor is fixedly connected to a running plate, and one side of the running plate is rotatably connected to a moving plate.
所述工作台的内腔分别设置有推动组件和移动组件。The inner cavity of the workbench is respectively provided with a pushing component and a moving component.
所述推动组件包含有开均设于工作台内腔底部的两个滑槽,所述滑槽的内腔滑动连接有滑块,所述滑块的顶部固定连接有定位板,所述定位板的顶部与移动板转动连接,所述定位板的顶部转动连接有两个呈对称设置的导向板,所述导向板的一侧转动连接有连接板,所述连接板与移动组件配合使用。The pushing assembly includes two chutes that are both arranged at the bottom of the inner cavity of the workbench, the inner cavity of the chute is slidably connected with a slider, and the top of the slider is fixedly connected with a positioning plate, and the positioning plate The top of the positioning plate is rotatably connected with the moving plate, and the top of the positioning plate is rotatably connected with two symmetrically arranged guide plates, and one side of the guide plate is rotatably connected with a connecting plate, and the connecting plate is used in conjunction with the moving assembly.
优选的,所述淬火组件包含有与工作台固定连接的固定框,所述固定框内腔的顶部固定连接有液压缸,所述液压缸的输出端固定连接有淬火装置,所述动力组件、推动组件、移动组件和淬火组件配合使用。Preferably, the quenching assembly includes a fixed frame fixedly connected to the workbench, a hydraulic cylinder is fixedly connected to the top of the inner cavity of the fixed frame, and a quenching device is fixedly connected to the output end of the hydraulic cylinder. The power assembly, Pushing components, moving components and quenching components are used together.
优选的,所述移动组件包含有与连接板转动连接的长板,所述长板的一侧转动连接有放置块,所述放置块的底部与其中一个滑块固定连接,所述放置块和定位板的顶部均固定连接有支撑块,所述支撑块的顶部延伸至贯穿孔的外侧并固定连接有夹持块。Preferably, the moving assembly includes a long plate rotatably connected to the connecting plate, one side of the long plate is rotatably connected to a placement block, the bottom of the placement block is fixedly connected to one of the sliders, and the placement block and The tops of the positioning plates are fixedly connected with support blocks, and the tops of the support blocks extend to the outside of the through holes and are fixedly connected with clamping blocks.
优选的,所述放置块的形状为凹形。Preferably, the placement block is concave in shape.
优选的,所述固定框内腔的两侧均开设有限位槽,所述限位槽的内腔滑动连接有限位块,所述限位块的一侧与淬火装置固定连接。Preferably, both sides of the inner cavity of the fixed frame are provided with limiting grooves, and the inner cavity of the limiting groove is slidably connected with a limiting block, and one side of the limiting block is fixedly connected with the quenching device.
优选的,所述工作台底部的四角均固定连接有支脚,所述支脚的形状为圆柱形。Preferably, four corners of the bottom of the workbench are fixedly connected with feet, and the shape of the feet is cylindrical.
优选的,所述工作台的前侧设置有防护板,所述防护板前侧的四角均贯穿设置有螺栓,所述工作台前侧的四角均开设有与螺栓相适配的螺纹孔。Preferably, the front side of the workbench is provided with a protective plate, the four corners of the front side of the protective plate are penetrated with bolts, and the four corners of the front side of the workbench are provided with threaded holes matching the bolts.
优选的,所述防护板的前侧开设有三个呈等间距分布的导线孔,所述导线孔与电机配合使用。Preferably, three wire holes distributed at equal intervals are opened on the front side of the protective plate, and the wire holes are used in conjunction with the motor.
优选的,所述工作台和防护板的一侧均开设有防撞孔。Preferably, anti-collision holes are provided on one side of the workbench and the protective plate.
本实用新型的工作原理及有益效果为:Working principle of the present utility model and beneficial effect are:
1、本实用新型中具备工作效率高的优点,在实际使用过程中,通过动力组件、推动组件和移动组件的配合使用,起到了对多个不同大小曲轴进行夹持固定的作用,从而使得淬火装置对不同大小曲轴进行加工处理,这种行为,还无需使用者购买多个不同型号的固定装置,既节省了使用者的经济支出,省时省力,还减轻了使用者的工作负担,解决了现有的淬火装置大多不具备只能对同一种大小的曲轴进行加工,这种加工行为,不仅浪费了使得淬火装置加工效率低下,从而需要使用者买入不同长度的夹持固定装置对不同大小的曲轴进行固定加工,这种行为,既费时费力,还增加了使用者的经济支出,又增加了使用者工作负担问题。1. The utility model has the advantage of high working efficiency. In the actual use process, through the cooperative use of the power assembly, the pushing assembly and the moving assembly, it plays the role of clamping and fixing multiple crankshafts of different sizes, so that the quenching The device processes crankshafts of different sizes. This behavior does not require the user to purchase multiple different types of fixing devices, which not only saves the user's economic expenditure, saves time and effort, but also reduces the user's work burden. Most of the existing quenching devices do not have the ability to process crankshafts of the same size. This kind of processing behavior not only wastes the processing efficiency of the quenching device, but also requires users to buy clamping and fixing devices of different lengths for different sizes. The crankshaft is fixed and processed, which is time-consuming and labor-intensive, increases the user's economic expenditure, and increases the user's work burden.
2、使用者先把曲轴放置到两个夹持块之间,启动电机,电机的输出轴带动运行板进行旋转,运行板带动移动板进行旋转,移动板旋转的同时推动定位板并在滑槽和滑块的配合使用下,使得定位板向右侧移动,定位板移动的同时推动导向板向右侧摆动,导向板摆动的同时拽动连接板向右侧摆动,从而使得连接板的一侧向左侧摆动,连接板摆动的同时拉动长板向右侧摆动,长板拉动放置块向右侧移动,此时,定位板和放置块同时带动若干个支撑块做出相对移动,支撑块带动两个夹持块做出相对移动,此时,对较小的曲轴进行夹持固定,反之,利用电机输出轴反转,再利用如上所述零件的配合使用,使得两个夹持块做出相背移动,从而达到了对较大的曲轴进行夹持固定的目的,最后达到了工作效率高的目的。2. The user first puts the crankshaft between the two clamping blocks, starts the motor, the output shaft of the motor drives the running plate to rotate, and the running plate drives the moving plate to rotate, while the moving plate rotates, it pushes the positioning plate and moves on the chute. With the use of the slider, the positioning plate is moved to the right. When the positioning plate moves, the guide plate is pushed to swing to the right. When the guide plate swings, the connecting plate is pulled to swing to the right, so that one side of the connecting plate Swing to the left, pull the long board to swing to the right while the connecting board swings, and the long board pulls the placement block to move to the right. At this time, the positioning board and the placement block simultaneously drive several support blocks to move The two clamping blocks move relative to each other. At this time, the smaller crankshaft is clamped and fixed. On the contrary, the output shaft of the motor is reversed, and the above-mentioned parts are used in conjunction to make the two clamping blocks. Move opposite to each other, thereby achieving the purpose of clamping and fixing the larger crankshaft, and finally achieving the purpose of high work efficiency.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型结构的立体示意图;Fig. 1 is the three-dimensional schematic diagram of structure of the present utility model;
图2为本实用新型结构的部分剖面立体示意图一;Fig. 2 is a partial sectional three-dimensional schematic diagram one of the utility model structure;
图3为本实用新型结构的部分剖面立体示意图二;Fig. 3 is a partial sectional three-dimensional schematic diagram II of the utility model structure;
图4为本实用新型部分结构的立体示意图。Fig. 4 is a three-dimensional schematic diagram of a part of the structure of the utility model.
图中:1、工作台;2、淬火组件;21、固定框;22、液压缸;23、淬火装置;3、贯穿孔;4、动力组件;41、电机;42、运行板;43、移动板;5、推动组件;51、滑槽;52、滑块;53、导向板;54、连接板;55、定位板;6、移动组件;61、长板;62、放置块;63、支撑块;64、夹持块;7、限位槽;8、限位块;9、支脚;10、防护板;11、导线孔;12、防撞孔。In the figure: 1. Workbench; 2. Quenching component; 21. Fixed frame; 22. Hydraulic cylinder; 23. Quenching device; 3. Through hole; 4. Power component; 41. Motor; 42. Running plate; 43. Moving Plate; 5, pushing assembly; 51, chute; 52, slider; 53, guide plate; 54, connecting plate; 55, positioning plate; 6, moving assembly; 61, long board; 62, placing block; 63, supporting 64, clamping block; 7, limit groove; 8, limit block; 9, support foot; 10, protective plate; 11, wire hole;
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts all involve the scope of protection of the present utility model.
如附图1至附图4所示:本实用新型提供双负载曲轴淬火机床,包括工作台1和淬火组件2,淬火组件2包含有与工作台1固定连接的固定框21,固定框21内腔的顶部固定连接有液压缸22,液压缸22的输出端固定连接有淬火装置23,动力组件4、推动组件5、移动组件6和淬火组件2配合使用,工作台1的顶部开设有两个呈对称设置的贯穿孔3,工作台1的前侧设置有防护板10,防护板10前侧的四角均贯穿设置有螺栓,工作台1前侧的四角均开设有与螺栓相适配的螺纹孔,通过防护板10的设置,起到了使用者可以对工作台1内部进行定期清理或维护的作用,延长了工作台1内部零件的使用寿命,工作台1和防护板10的一侧均开设有防撞孔12,工作台1内腔的顶部设置有动力组件4。As shown in accompanying drawings 1 to 4: the utility model provides a double-load crankshaft quenching machine tool, including a workbench 1 and a quenching assembly 2, and the quenching assembly 2 includes a fixed frame 21 fixedly connected to the workbench 1, and inside the fixed frame 21 The top of the cavity is fixedly connected with a hydraulic cylinder 22, and the output end of the hydraulic cylinder 22 is fixedly connected with a quenching device 23. The power component 4, the pushing component 5, the moving component 6 and the quenching component 2 are used together. The top of the workbench 1 is equipped with two Symmetrically arranged through holes 3, the front side of the workbench 1 is provided with a protective plate 10, the four corners of the front side of the protective plate 10 are all pierced with bolts, and the four corners of the front side of the workbench 1 are provided with threads suitable for the bolts Through the setting of the protective plate 10, the user can regularly clean or maintain the inside of the workbench 1, prolonging the service life of the internal parts of the workbench 1. Both the workbench 1 and the side of the protective plate 10 have There are anti-collision holes 12, and the top of the inner chamber of the workbench 1 is provided with a power assembly 4.
进一步,动力组件4包含有与工作台1固定连接的电机41,防护板10的前侧开设有三个呈等间距分布的导线孔11,导线孔11与电机41配合使用,电机41的输出轴固定连接有运行板42,运行板42的一侧转动连接有移动板43。Further, the power assembly 4 includes a motor 41 fixedly connected to the workbench 1. The front side of the protective plate 10 is provided with three wire holes 11 distributed at equal intervals. The wire holes 11 are used in conjunction with the motor 41, and the output shaft of the motor 41 is fixed. A running plate 42 is connected, and one side of the running plate 42 is rotatably connected with a moving plate 43 .
进一步,工作台1的内腔分别设置有推动组件5和移动组件6。Further, the inner cavity of the workbench 1 is respectively provided with a pushing assembly 5 and a moving assembly 6 .
进一步,推动组件5包含有开均设于工作台1内腔底部的两个滑槽51,滑槽51的内腔滑动连接有滑块52,滑块52的顶部固定连接有定位板55,定位板55的顶部与移动板43转动连接,定位板55的顶部转动连接有两个呈对称设置的导向板53,导向板53的一侧转动连接有连接板54,连接板54与移动组件6配合使用。Further, the pushing assembly 5 includes two chute 51 which are both arranged at the bottom of the inner cavity of the workbench 1, the inner cavity of the chute 51 is slidably connected with a slider 52, and the top of the slider 52 is fixedly connected with a positioning plate 55 for positioning The top of plate 55 is rotatably connected with moving plate 43, and the top of positioning plate 55 is rotatably connected with two guide plates 53 that are symmetrically arranged. One side of guide plate 53 is rotatably connected with connecting plate 54, and connecting plate 54 cooperates with moving assembly use.
参考如图2,移动组件6包含有与连接板54转动连接的长板61,长板61的一侧转动连接有放置块62,放置块62的形状为凹形,放置块62的底部与其中一个滑块52固定连接,放置块62和定位板55的顶部均固定连接有支撑块63,支撑块63的顶部延伸至贯穿孔3的外侧并固定连接有夹持块64,通过移动组件6的设置,起到了对不同加工物进行夹持固定的作用,避免了只能适用于同一加工物的情况,提升了淬火组件2的加工效率。With reference to Fig. 2, moving assembly 6 comprises the long plate 61 that is rotatably connected with connecting plate 54, and one side of long plate 61 is rotatably connected with placing block 62, and the shape of placing block 62 is concave, and the bottom of placing block 62 and wherein A slide block 52 is fixedly connected, and the tops of the placement block 62 and the positioning plate 55 are fixedly connected with a support block 63, and the top of the support block 63 extends to the outside of the through hole 3 and is fixedly connected with a clamping block 64. The setting plays the role of clamping and fixing different processed objects, avoids the situation that it can only be applied to the same processed object, and improves the processing efficiency of the quenching assembly 2 .
参考如图4,固定框21内腔的两侧均开设有限位槽7,限位槽7的内腔滑动连接有限位块8,限位块8的一侧与淬火装置23固定连接,通过限位槽7和限位块8的配合使用,起到了对淬火装置23在运行时进行限位的作用,避免了淬火装置23在运行时出现位置偏移的情况,提高了淬火装置23在运行时的稳定性。Referring to Fig. 4, both sides of the inner cavity of the fixed frame 21 are provided with limiting grooves 7, and the inner cavity of the limiting groove 7 is slidably connected with the limiting block 8, and one side of the limiting block 8 is fixedly connected with the quenching device 23. The cooperating use of the bit groove 7 and the limit block 8 plays a role of limiting the quenching device 23 during operation, avoiding the position deviation of the quenching device 23 during operation, and improving the performance of the quenching device 23 during operation. stability.
参考如图1,工作台1底部的四角均固定连接有支脚9,支脚9的形状为圆柱形,通过支脚9的设置,起到了对工作台1进行支撑的作用,提高了工作台1的稳定性。Referring to Figure 1, the four corners of the bottom of the workbench 1 are fixedly connected with feet 9, and the shape of the feet 9 is cylindrical. The setting of the feet 9 plays a role in supporting the workbench 1 and improves the stability of the workbench 1. sex.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in the utility model. within the scope of the new protection.
Claims (9)
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| CN202223553194.7U CN219490077U (en) | 2022-12-29 | 2022-12-29 | Double load crankshaft quenching machine |
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|---|---|---|---|
| CN202223553194.7U Expired - Fee Related CN219490077U (en) | 2022-12-29 | 2022-12-29 | Double load crankshaft quenching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219490077U (en) |
-
2022
- 2022-12-29 CN CN202223553194.7U patent/CN219490077U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230808 |
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| CF01 | Termination of patent right due to non-payment of annual fee |