CN220288564U - Full-size detection device for pipe fitting - Google Patents
Full-size detection device for pipe fitting Download PDFInfo
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- CN220288564U CN220288564U CN202321954812.0U CN202321954812U CN220288564U CN 220288564 U CN220288564 U CN 220288564U CN 202321954812 U CN202321954812 U CN 202321954812U CN 220288564 U CN220288564 U CN 220288564U
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- 238000001514 detection method Methods 0.000 title claims abstract description 67
- 239000004579 marble Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 3
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The utility model relates to the technical field of detection equipment, and particularly discloses a full-size detection device for a pipe fitting, which comprises a base, an outer diameter detection mechanism and an inner diameter detection mechanism, wherein a clamping device for axially fixing the pipe fitting and driving the pipe fitting to rotate is arranged on the base, the inner diameter detection mechanism comprises an XZ shaft driving module arranged at the rear side of the clamping device and an inner diameter runout detection module arranged on a driving part of the XZ shaft driving module, the inner diameter runout detection module can be inserted into the pipe fitting to be contacted with the inner side wall of the pipe fitting under the driving of the XZ shaft driving module, the outer diameter detection mechanism comprises an X shaft driving module arranged at the left side of the clamping device side by side and an outer diameter runout detection module arranged on a driving part of the X shaft driving module, and the outer diameter runout detection module can be contacted with the outer side wall of the pipe fitting under the driving of the X shaft driving module.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a full-size detection device for a pipe fitting.
Background
The pipe fitting for manufacturing the bicycle is subjected to full-size detection after leaving the factory, and the detection content comprises the inner diameter, the outer diameter, the maximum wall thickness and the minimum wall thickness of the pipe fitting.
The traditional three-coordinate detection equipment needs to detect under the environment of constant temperature and constant humidity, dust and water mist cannot exist, the measurement efficiency is low, the influence of pipe chamfering and burrs cannot be overcome by the secondary detection equipment, misjudgment can be generated, in addition, the two detection equipment needs to be continuously adjusted when measuring pipe fittings with different diameters, a great amount of time is wasted, and in order to solve the problems, the utility model discloses a full-size pipe fitting detection device.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model discloses a full-size detection device for a pipe fitting.
In order to achieve the above purpose, the present utility model is realized by the following technical scheme: the utility model provides a full-size detection device of pipe fitting, includes base station, external diameter detection mechanism and internal diameter detection mechanism, be provided with on the base station and be used for the fixed pipe fitting of axial and can drive its rotatory clamp, internal diameter detection mechanism is including setting up in the XZ axle drive module of clamp rear side and installing the internal diameter detection module that beats on XZ axle drive module drive division, under the drive of XZ axle drive module, internal diameter detection module that beats can insert to the pipe fitting in contact with the inside wall of pipe fitting, external diameter detection mechanism is including setting up the X axle drive module in clamp left side and installing the external diameter detection module that beats on X axle drive module drive division side by side, under the drive of X axle drive module, the outside lateral wall that the external diameter is beated detection module and is touched the pipe fitting.
Further, the base is a marble plate arranged horizontally.
Further, the clamping device is a three-jaw type pneumatic rotary chuck.
Further, the XZ axis driving module comprises an X axis screw rod sliding table I and a Z axis screw rod sliding table, wherein the X axis screw rod sliding table I is arranged at the rear side of the clamping device in parallel, and the Z axis screw rod sliding table is arranged on the X axis screw rod sliding table I.
Further, the inside diameter runout detection module comprises a T-shaped support and an inside diameter runout detector, the transverse portion of the T-shaped support is obliquely fixed on a sliding table of the Z-axis screw rod sliding table, the vertical portion of the T-shaped support is provided with a first mounting hole in the tail end of the T-shaped support, and the inside diameter runout detector is arranged on the transverse portion of the T-shaped support and enables a measuring head of the inside diameter runout detector to pass through the first mounting hole in an interference mode.
Further, the X-axis driving module is an X-axis screw rod sliding table II.
Further, the outer diameter runout detection module comprises a fixed plate, an L-shaped support and an outer diameter runout detector, wherein the fixed plate is arranged on a sliding table of a second X-axis screw sliding table, the vertical portion of the L-shaped support is fixed with a mounting plate, a second mounting hole is formed in the transverse portion of the L-shaped support, and the outer diameter runout detector is fixedly arranged on the transverse portion of the L-shaped support and penetrates through a measuring head of the outer diameter runout detector from the second mounting hole in an interference mode.
Further, the outer diameter runout detector is higher than the three-jaw pneumatic rotary chuck.
Further, the device also comprises a PLC (programmable logic controller) for controlling the whole device, and the base station is connected with a touch screen display electrically connected with the PLC through a universal bracket.
Further, an alarm electrically connected with the PLC is connected to the base station through a rotary bracket.
The utility model has the following beneficial effects:
the clamping device provided by the utility model can be used for clamping pipe fittings with different diameters, in addition, the X-axis driving module is matched with the inner diameter runout detection module, and the X-axis driving module is matched with the outer diameter runout detection module, so that the inner diameter, the outer diameter, the maximum wall thickness and the minimum wall thickness of the pipe fitting can be measured at one time.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.
FIG. 1 is a schematic diagram of the overall structure of the present disclosure;
FIG. 2 is a schematic plan view of the present disclosure;
in the figure: 10. a base station; 20. an inner diameter detection mechanism; 21. an XZ axis driving module; 211. x-axis screw rod sliding table I; 212. z-axis screw rod sliding table; 22. an inner diameter runout detection module; 221. a T-shaped bracket; 222. an inside diameter runout detector; 30. an outer diameter detection mechanism; 31. an X-axis driving module; 32. an outer diameter runout detection module; 321. a fixing plate; 322. an L-shaped bracket; 323. an outer diameter runout detector; 40. a clamp; 50. a universal bracket; 60. a touch screen display; 70. a rotating bracket; 80. an alarm.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "open," "upper," "lower," "left," "right," "front," "thick," "thickness," "top," "middle," "length," "inner," "peripheral," etc. indicate orientations or positional relationships, merely to facilitate the description of the present utility model and simplify the description, and do not indicate or imply that the components or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Examples
In order to solve the problem that pipe fitting detection equipment in the prior art cannot rapidly detect pipe fittings with different diameters, referring to fig. 1 and 2, the utility model discloses a full-size pipe fitting detection device, which comprises a base 10, an outer diameter detection mechanism 30 and an inner diameter detection mechanism 20, wherein a clamp 40 for axially fixing the pipe fittings and driving the pipe fittings to rotate is arranged on the base 10, preferably, the base 10 is a marble plate which is horizontally arranged, the flatness is higher, the detection quality can be ensured, the clamp 40 is a three-jaw pneumatic rotary chuck, the pipe fittings with different diameters can be clamped, the inner diameter detection mechanism 20 comprises an XZ shaft driving module 21 arranged at the rear side of the clamp 40 and an inner diameter runout detection module 22 arranged at the driving part of the XZ shaft driving module 21, the inner diameter runout detection module 22 can be inserted into the pipe fittings to be contacted with the inner side wall of the pipe fittings under the driving of the XZ shaft driving module 21, the outer diameter detection mechanism 30 comprises an X shaft driving module 31 arranged at the left side of the clamp 40 side by side and an outer diameter runout detection module 32 arranged at the driving part of the X shaft driving module 31, and the outer diameter runout detection module 32 can be contacted with the outer diameter of the pipe fittings at the outer side of the driving module 31.
In one embodiment, the XZ-axis driving module 21 includes an X-axis screw sliding table 211 disposed in parallel on the rear side of the clamp 40 and a Z-axis screw sliding table 212 (not shown) mounted on the X-axis screw sliding table 211, the driving part of the X-axis screw sliding table 211 is a sliding table of the X-axis screw sliding table 211, the driving part of the Z-axis screw sliding table 212 is a sliding table of the Z-axis screw sliding table 212, based on this embodiment, the inside diameter runout detecting module 22 includes a T-shaped bracket 221 and an inside diameter runout detector 222, the transverse part of the T-shaped bracket 221 is obliquely fixed on the sliding table of the Z-axis screw sliding table 212, the vertical part of the T-shaped bracket 221 is provided with a mounting hole one (not shown) in the distal end thereof, the inside diameter runout detector 222 is mounted on the transverse part of the T-shaped bracket 221 and passes the measuring head thereof through the mounting hole one in an interference manner, and the T-shaped bracket 221 can move along the X-axis and Z-axis directions under the driving of the X-axis screw sliding table 212, in addition, the T-shaped bracket 221 is obliquely disposed, and the inside diameter of the pipe fitting can be detected by inserting inside the X-axis screw sliding table 211 and the Z-axis sliding table 212 into the inside of the pipe fitting, and the inside diameter of the pipe fitting can be rotatably detected inside the pipe fitting is rotatably.
In one embodiment, the X-axis driving module 31 is a second X-axis screw sliding table, the driving part of the second X-axis screw sliding table is a sliding table of the second X-axis screw sliding table, based on the embodiment, the outer diameter runout detecting module 32 includes a fixed plate 321, an L-shaped bracket 322 and an outer diameter runout detector 323, the fixed plate 321 is mounted on the sliding table of the second X-axis screw sliding table, a vertical part of the L-shaped bracket 322 is fixed with a mounting plate, a second mounting hole (not shown) is provided in a transverse part of the L-shaped bracket 322, the outer diameter runout detector 323 is fixedly mounted on the transverse part of the L-shaped bracket 322 and passes the measuring head of the second mounting hole through interference, the outer diameter runout detector 323 on the L-shaped bracket 322 and the outer diameter runout detector 323 on the L-shaped bracket 322 are moved towards the pipe fitting side until the measuring head of the outer diameter runout detector 323 contacts the outer wall of the pipe fitting, after the three-jaw pneumatic rotary chuck drives the pipe fitting to rotate for one circle, the outer diameter of the outer diameter runout detector 323 can be detected, and the maximum wall thickness and minimum wall thickness of the pipe fitting are calculated according to the inner diameter runout detector 222 and the outer diameter runout detector 323 by an external control system.
In order to ensure that the detection head of the outer diameter runout detector can smoothly contact the outer side wall of the pipe fitting, the height of the outer diameter runout detector 323 is higher than that of the three-jaw pneumatic rotary chuck.
In addition to the above-mentioned structure, a PLC controller (an external control system, that is, a PLC controller, not shown in the present utility model) for controlling the whole apparatus is further included, a touch screen display 60 electrically connected to the PLC controller is connected to the base 10 through a gimbal 50, and in actual use, contents displayed on the touch screen display 60 include at least an inner diameter, an outer diameter, a maximum wall thickness and a minimum wall thickness of the pipe, and in addition, in order to enable an operator to know whether the pipe is qualified or not in real time, an alarm 80 electrically connected to the PLC controller is connected to the base 10 through a swivel 70, and when the pipe is detected to be failed, the alarm 80 will emit an alarm signal.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing embodiments are merely illustrative of the technical concept and features of the present utility model, and are intended to enable those skilled in the art to understand the present utility model and to implement the same according to the present utility model, not to limit the scope of the present utility model. All changes and modifications that come within the meaning and range of equivalency of the utility model are to be embraced within their scope.
Claims (10)
1. The utility model provides a full-size detection device of pipe fitting, its characterized in that, including base station (10), external diameter detection mechanism (30) and internal diameter detection mechanism (20), be provided with on base station (10) and be used for the fixed pipe fitting of axial and can drive its rotatory clamp (40), internal diameter detection mechanism (20) are including setting up xZ axle drive module (21) and installing internal diameter detection module (22) that beats on xZ axle drive module (21) drive portion, under the drive of xZ axle drive module (21), internal diameter detection module (22) can insert in the pipe fitting and contact with the inside wall of pipe fitting, external diameter detection mechanism (30) are including setting up X axle drive module (31) in clamp (40) left side and installing outside diameter detection module (32) that beats on X axle drive module (31) drive portion, under the drive of X axle drive module (31), outside diameter detection module (32) can contact the outside lateral wall of pipe fitting.
2. A full-size pipe fitting inspection device according to claim 1, characterized in that the base (10) is a horizontally arranged marble plate.
3. A full-size pipe inspection device according to claim 1, characterized in that the gripper (40) is a three-jaw air-rotary chuck.
4. A full-size pipe fitting detection device according to claim 1, wherein the XZ-axis driving module (21) comprises an X-axis screw sliding table (211) arranged in parallel on the rear side of the clamp (40) and a Z-axis screw sliding table (212) mounted on the X-axis screw sliding table (211).
5. The full-size pipe fitting detection device according to claim 4, wherein the inner diameter runout detection module (22) comprises a T-shaped support (221) and an inner diameter runout detector (222), the transverse portion of the T-shaped support (221) is obliquely fixed on a Z-axis screw sliding table (212), the vertical portion of the T-shaped support (221) is provided with a first mounting hole in the tip of the T-shaped support, and the inner diameter runout detector (222) is mounted on the transverse portion of the T-shaped support (221) and enables a measuring head of the inner diameter runout detector to pass through the first mounting hole in an interference mode.
6. The full-size pipe fitting detection device according to claim 1, wherein the X-axis driving module (31) is an X-axis screw sliding table two.
7. The full-size pipe fitting detection device according to claim 6, wherein the outer diameter runout detection module (32) comprises a fixed plate (321), an L-shaped support (322) and an outer diameter runout detector (323), the fixed plate (321) is installed on a sliding table of the X-axis screw sliding table II, the vertical portion of the L-shaped support (322) is fixed with the mounting plate, a mounting hole II is formed in the transverse portion of the L-shaped support (322), and the outer diameter runout detector (323) is fixedly installed on the transverse portion of the L-shaped support (322) and enables a measuring head of the outer diameter runout detector to pass through the mounting hole II in an interference mode.
8. A full-size pipe fitting inspection device according to claim 7, characterized in that the outer diameter runout detector (323) is located at a higher level than the three-jaw air-rotary chuck.
9. A full-scale pipe fitting detection device according to any one of claims 1-8, further comprising a PLC controller for controlling the whole device, wherein the base station (10) is connected to a touch screen display (60) electrically connected to the PLC controller by a gimbal (50).
10. The full-size pipe fitting detection device according to claim 9, wherein an alarm (80) electrically connected with the PLC controller is connected to the base (10) through a rotating bracket (70).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321954812.0U CN220288564U (en) | 2023-07-24 | 2023-07-24 | Full-size detection device for pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321954812.0U CN220288564U (en) | 2023-07-24 | 2023-07-24 | Full-size detection device for pipe fitting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220288564U true CN220288564U (en) | 2024-01-02 |
Family
ID=89339372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321954812.0U Active CN220288564U (en) | 2023-07-24 | 2023-07-24 | Full-size detection device for pipe fitting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220288564U (en) |
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2023
- 2023-07-24 CN CN202321954812.0U patent/CN220288564U/en active Active
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