Adjustable winding device
Technical Field
The utility model belongs to the field of winding devices, and particularly relates to an adjustable winding device.
Background
The polyester cotton yarn is a yarn formed by blending polyester and cotton, combines the characteristics of polyester and cotton fibers, has the characteristics of high strength, good wear resistance, excellent softness and elasticity and the like, and is widely applied to the fields of textiles, clothing, household articles and industry.
In the prior art, polyester cotton yarns are generally wound together, and the wound polyester cotton yarns can form a compact package, so that the yarns are easier to stack and manage in a warehouse or a production site, and the wound yarns are also more convenient to transport, and the loss and confusion in the transportation process can be reduced.
In long-time use and observation, the support component which can flexibly adapt to the winding rollers with different diameters can be found when the winding rollers are used for winding polyester cotton yarns, and the winding quality problem caused by shaking or deflection can be reduced.
To this end, the utility model provides an adjustable winding device.
Disclosure of utility model
In order to overcome the defects in the prior art and solve at least one problem in the background art, an adjustable winding device is provided.
The utility model solves the technical problems by adopting the technical scheme that the adjustable winding device comprises a bottom plate; the side wall of the top of the bottom plate is fixedly connected with a first vertical plate, the side wall of the top of the bottom plate is fixedly connected with a second vertical plate, the first vertical plate and the second vertical plate are symmetrically arranged, a driving motor is assembled in the middle of the side wall of the second vertical plate, an adjusting assembly is arranged at the output end of the driving motor, a winding roller is arranged outside the adjusting assembly in a covering mode, a material taking assembly is arranged in the middle of the side wall of the winding roller, a guide assembly is arranged between the first vertical plate and the second vertical plate, a cleaning assembly is arranged in the middle of the side wall of the bottom plate, the cleaning assembly is arranged between the guide assembly and the adjusting assembly, an unreeling roller is rotatably connected between the first vertical plate and the second vertical plate, the guide assembly is arranged between the unreeling roller and the winding roller, the adjusting assembly comprises a first electric push rod, the first electric push rod is fixedly arranged at the output end of the driving motor, the first electric push rod rotates on the second vertical plate, a second electric push rod is rotatably connected with the middle of the side wall of the first vertical plate, the second electric push rod is correspondingly arranged between the second electric push rod and the first electric push rod, a second push rod is fixedly connected with a fixed seat, a movable push rod is arranged between the second vertical rod and the first push rod, a fixed seat is fixedly arranged between the second push rod and the middle of the fixed by the first push rod and the fixed by the fixed seat, and the fixed by the fixed middle of the movable push rod, can be according to the specification and the coiling demand of polyester-cotton yarn, this kind of flexibility helps the production line to adapt to the polyester-cotton yarn production of different batches or specifications fast, has improved whole production efficiency, through setting up the strutting arrangement of the different wind-up roll diameters of adaptation, can fix the wind-up roll from inside, make the wind-up roll when coiling polyester-cotton yarn, can keep more stable rotation state, reduce rocking or skew because of the external factor leads to, help making yarn keep even tension and range in the coiling process to improve the coiling quality.
The guide assembly comprises a reciprocating motor, wherein the reciprocating motor is assembled on the side wall of the second vertical plate, a threaded rod is fixedly connected to the output end of the reciprocating motor, the threaded rod rotates between the first vertical plate and the second vertical plate, a movable ring is slidably connected to the middle of the side wall of the threaded rod, a pulley is rotatably connected to the middle of the side wall of the movable ring, and the step can guide polyester cotton yarns to wind on the winding roller according to a preset path and mode through the arrangement of the reciprocating motor, the threaded rod and the pulley, so that the polyester cotton yarns are uniformly distributed on the surface of the winding roller, accumulation and sparse uneven phenomenon of the polyester cotton yarns on the winding roller are reduced, the yarns are more compact and orderly in the winding process, and the winding efficiency and the product quality are further improved.
The cleaning assembly comprises a dust removing box, wherein the dust removing box is assembled on the side wall of a bottom plate, an exhaust pipe is fixedly connected to the middle of the side wall of the dust removing box, a plurality of dust collecting holes are formed in the side wall of the top of the dust removing box, the exhaust pipe and the dust collecting holes are all hollow and communicated, dust, flock and impurities generated in the winding process of polyester cotton yarns can be effectively removed through the arrangement of the dust removing box, the exhaust pipe and the dust collecting holes, the influence of the pollutants on the quality of the yarns is reduced, the defective rate and the reworking rate in subsequent processing are reduced, and the quality of the whole product is further improved.
The material taking assembly comprises an air bag, the air bag is arranged on the side wall of the wind-up roll, a connecting pipe is fixed in the middle of the side wall of the air bag, the air bag and the connecting pipe are hollow and are communicated, the air bag and the connecting pipe are made of elastic materials, the air bag and the connecting pipe are arranged in the step, the size of the air bag is reduced only through air release operation, polyester cotton yarns wound on the surface of the air bag can fall off easily, and the line taking process is greatly simplified.
The method comprises the steps of winding polyester cotton yarns, arranging the polyester cotton yarns according to a preset path in the winding process, reducing deviation and intersection of the yarns in the winding process, and enabling the yarns to be orderly arranged.
The step can reduce direct friction between the polyester cotton yarn and the pulley by arranging the anti-abrasion pad outside the pulley, thereby reducing the abrasion degree of the polyester cotton yarn, being beneficial to prolonging the service life of the polyester cotton yarn and reducing the replacement frequency and cost.
The beneficial effects of the utility model are as follows:
1. According to the adjustable winding device, the first electric push rod, the second electric push rod, the movable rod, the fixed seat, the adjusting plate, the fixed plate and the supporting rod are arranged, so that the adjustable winding device can be quickly adjusted to a proper diameter according to the specifications and winding requirements of polyester cotton yarns, the flexibility is beneficial to the production line to quickly adapt to the production of the polyester cotton yarns in different batches or specifications, the overall production efficiency is improved, the winding roller can be fixed from the inside through the supporting device adapting to the diameters of the winding roller, the winding roller can maintain a more stable rotating state when the polyester cotton yarns are wound, the shaking or the offset caused by external factors is reduced, the yarns can be uniformly tensioned and arranged in the winding process, and the winding quality is improved.
2. According to the adjustable winding device, the reciprocating motor, the threaded rod and the pulleys are arranged, so that the polyester cotton yarns can be guided to wind on the winding roller according to a preset path and mode, the polyester cotton yarns are uniformly distributed on the surface of the winding roller, the phenomenon of accumulation and sparse uneven of the polyester cotton yarns on the winding roller is reduced, the yarns are more compact and tidy in the winding process, and the winding efficiency and the product quality are further improved.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a schematic illustration of the mating configuration of the air bag and unwind roller of the present utility model;
FIG. 3 is a schematic diagram of the mating structure of the wind-up roll and the regulating plate in the present utility model;
fig. 4 is a schematic view of the cooperation structure of the dust suction hole and the pulley in the present utility model.
Legend description:
1. The device comprises a bottom plate, 11, a first vertical plate, 12, a second vertical plate, 13, a driving motor, 14, a winding roller, 15, an unwinding roller, 2, a first electric push rod, 21, a second electric push rod, 22, a movable rod, 23, a fixed seat, 24, an adjusting plate, 25, a fixed plate, 26, a supporting rod, 3, a reciprocating motor, 31, a threaded rod, 32, a pulley, 4, a dust removing box, 41, an exhaust pipe, 42, a dust collecting hole, 5, an air bag, 51, a connecting pipe, 6, a convex bag, 7 and an anti-abrasion pad.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Specific examples are given below.
As shown in fig. 1 to 4, an adjustable winding device according to an embodiment of the present utility model includes a base plate 1; A first vertical plate 11 is fixedly connected to the side wall of the top of a bottom plate 1, a second vertical plate 12 is fixedly connected to the side wall of the top of the bottom plate 1, the first vertical plate 11 and the second vertical plate 12 are symmetrically arranged, a driving motor 13 is arranged in the middle of the side wall of the second vertical plate 12, an adjusting assembly is arranged at the output end of the driving motor 13, a winding roller 14 is arranged outside the adjusting assembly, a material taking assembly is arranged in the middle of the side wall of the winding roller 14, a guiding assembly is arranged between the first vertical plate 11 and the second vertical plate 12, a cleaning assembly is arranged in the middle of the side wall of the bottom plate 1, a unwinding roller 15 is rotatably connected between the guiding assembly and the adjusting assembly, the guiding assembly is arranged between the unwinding roller 15 and the winding roller 14, during operation, a worker sleeves the winding roller 14 outside the adjusting assembly, then adjusts the size of the adjusting assembly to support the winding roller 14 from inside, then winds cotton yarn around the side wall of the unwinding roller 15, one end of the cotton yarn is pulled to bypass the guiding assembly, then the guiding assembly is wound around the bottom of the winding assembly, a motor 13 is arranged on the side wall of the winding roller 14, the cleaning assembly is started, the cleaning assembly is rotatably arranged between the guiding assembly and the winding assembly is driven by the worker to take the cotton yarn around the winding assembly, dust is prevented from winding 14, and dust is synchronously pulled by the driving the adjusting assembly, and winding assembly around the winding assembly, and the winding assembly is rotated, and the winding assembly 14.
As shown in fig. 1 to 3, the adjustment assembly comprises a first electric push rod 2; the first electric push rod 2 is fixed on the output end of the driving motor 13; the first electric push rod 2 rotates on the second vertical plate 12; the middle part of the side wall of the first vertical plate 11 is rotationally connected with a second electric push rod 21, the second electric push rod 21 and the first electric push rod 2 are correspondingly arranged, the output ends of the second electric push rod 21 and the first electric push rod 2 are respectively provided with a movable rod 22, the middle parts of the side walls of the first vertical plate 11 and the second vertical plate 12 are rotationally connected with a fixed seat 23, the fixed seat 23 is fixedly connected with the first electric push rod 2, the middle parts of the side walls of the fixed seat 23 are slidingly connected with a plurality of adjusting plates 24, the fixed plates 25 are fixedly arranged at the middle parts of the side walls of the adjusting plates 24 and the movable rod 22, a plurality of supporting rods 26 are rotationally connected between the opposite fixed plates 25, a winding roller 14 is covered outside the plurality of adjusting plates 24, when a worker covers the winding roller 14 outside the plurality of adjusting plates 24, the first electric push rod 2 and the second electric push rod 21 are started, at the moment, the first electric push rod 2 and the second electric push rod 21 can drive the movable rod 22 to move, the plurality of supporting rods 26 on the side walls are pulled by the movable rod 22 to rotate, the plurality of adjusting plates 24 can be pulled on the fixed seat 23 when the supporting rods 26 rotate, the plurality of adjusting plates 24 slide along the side walls of the fixed plates 23, the winding roller 24 can be pulled along with the fixed plates 24, the positions of the movable rods 22 can be changed along with the movable rods 22, the positions of the movable rods 22 are just moved by the second electric push rods 22, the second electric push rods are driven by the second electric push rods 2 and the second electric push rods 14 are driven to rotate, the electric push rods 14 and the electric push rods are driven to rotate, and the electric rods 13, the electric push rods are 13 and the electric push rods are driven to rotate, and the electric rods are driven to rotate, and rotate and are 13 and rotate and are synchronously moved and rotate 13 and are 13 and rotate respectively rotate and are moved and rotate respectively rotate and 13 and rotate and 13 and 13 and, at this time, the polyester cotton yarn is wound on the surface of the wind-up roller 14 from the unreeling roller 15, and this step can be quickly adjusted to a proper diameter according to the specification and winding requirement of the polyester cotton yarn by arranging the first electric push rod 2, the second electric push rod 21, the movable rod 22, the fixed seat 23, the adjusting plate 24, the fixed plate 25 and the supporting rod 26, so that the production line can be quickly adapted to the production of the polyester cotton yarn in different batches or specifications, the overall production efficiency is improved, the wind-up roller 14 can be internally fixed by arranging the supporting devices adapted to the diameters of the different wind-up rollers 14, the wind-up roller 14 can maintain a more stable rotating state when winding the polyester cotton yarn, the shaking or the deviation caused by external factors is reduced, and the yarn can be uniformly kept in tension and arrangement in the winding process, so that the winding quality is improved.
As shown in fig. 1 and 4, the guiding assembly comprises a reciprocating motor 3, the reciprocating motor 3 is assembled on the side wall of the second vertical plate 12, a threaded rod 31 is fixedly connected to the output end of the reciprocating motor 3, the threaded rod 31 rotates between the first vertical plate 11 and the second vertical plate 12, a movable ring is slidably connected to the middle of the side wall of the threaded rod 31, a pulley 32 is rotatably connected to the middle of the side wall of the movable ring, in the process that polyester cotton yarn winds around the bottom of the pulley 32 and is wound on the side wall of the winding roller 14, a worker starts the reciprocating motor 3, the reciprocating motor 3 drives the threaded rod 31 to rotate, a movable ring on the side wall of the threaded rod 31 slides along the threaded rod 31 when the threaded rod 31 rotates, so that the movable ring drives the pulley 32 to synchronously move, and when the polyester cotton yarn moves at the bottom of the pulley 32, the step can guide the polyester cotton yarn to wind on the winding roller 14 according to a preset path and mode, the polyester cotton yarn is uniformly distributed on the surface of the winding roller 14, accumulation and uneven phenomenon of the polyester cotton yarn on the winding roller 14 are reduced, the yarn winding process is more tightly and the winding quality is further improved, and the product quality is further improved.
As shown in fig. 1 and 4, the cleaning assembly comprises a dust removing box 4, the dust removing box 4 is assembled on the side wall of a bottom plate 1, an exhaust pipe 41 is fixedly connected to the middle of the side wall of the dust removing box 4, a plurality of dust collecting holes 42 are formed in the side wall of the top of the dust removing box 4, the exhaust pipe 41 and the dust collecting holes 42 are all hollow and communicated, and when in operation, workers connect the exhaust pipe 41 with a vacuum pump, because the dust removing box 4, the exhaust pipe 41 and the dust collecting holes 42 are communicated, the vacuum pump can drive particles such as dust generated in the winding process to be pumped into the dust removing box 4 through air flow, and the dust, flocks and impurities generated in the winding process of polyester cotton yarns can be effectively removed through the arrangement of the dust removing box 4, the exhaust pipe 41 and the dust collecting holes 42, the influence of the pollutants on the quality of the yarns is reduced, the defective rate and the reworking rate in the subsequent processing are facilitated, and the overall product quality is further improved.
As shown in fig. 1 and 2, the material taking assembly comprises an air bag 5, the air bag 5 is arranged on the side wall of a winding roller 14, a connecting pipe 51 is fixed in the middle of the side wall of the air bag 5, the air bag 5 and the connecting pipe 51 are hollow and are communicated, the air bag 5 and the connecting pipe 51 are made of elastic materials, after all polyester cotton yarns are wound on the side wall of the air bag 5, a worker opens the connecting pipe 51 and discharges gas in the air bag 5, so that the air bag 5 is shrunken and does not bear the polyester cotton yarns, and at the moment, the worker can easily take down the polyester cotton yarns from the air bag 5, and the air bag 5 and the connecting pipe 51 are arranged, so that the volume of the air bag 5 is reduced only through deflation operation, and the polyester cotton yarns wound on the surface of the air bag 5 can easily fall off, so that the line taking process is greatly simplified.
As shown in fig. 1 and 2, a plurality of convex bags 6 are fixed in the middle of the side wall of the air bag 5, the convex bags 6 and the air bag 5 are hollow and communicated, the convex bags 6 are made of elastic materials, and the convex bags 6 are arranged in the step, so that polyester cotton yarns can be arranged according to a given path in the winding process, deflection and intersection of the yarns in the winding process can be reduced, and the yarn arrangement is tidier and ordered.
As shown in fig. 1 and 4, the middle part of the side wall of the pulley 32 is fixed with an anti-abrasion pad 7, the anti-abrasion pad 7 is made of elastic materials, and the step can reduce direct friction between the polyester cotton yarn and the pulley 32 by arranging the anti-abrasion pad 7 outside the pulley 32, thereby reducing the abrasion degree of the polyester cotton yarn, being beneficial to prolonging the service life of the polyester cotton yarn and reducing the replacement frequency and cost.
Working principle: the operator is sleeved outside the adjusting component with the wind-up roller 14, then the size of the adjusting component is adjusted, the adjusting component supports the wind-up roller 14 from the inside, then the polyester cotton yarn is wound on the side wall of the unreeling roller 15, one end of the polyester cotton yarn is pulled and wound around the bottom of the guiding component, then the polyester cotton yarn is wound on the material taking component on the side wall of the wind-up roller 14, at the moment, the operator starts the driving motor 13, the driving motor 13 drives the adjusting component to rotate, the adjusting component drives the wind-up roller 14 to rotate, the wind-up roller 14 drives the material taking component to synchronously rotate, at the moment, the polyester cotton yarn is wound on the wind-up roller 14 from the side wall of the unreeling roller 15 under the guidance of the guiding component, after the winding is finished, the operator uses the material taking component to take the polyester cotton yarn off the wind-up roller 14, and during the winding process, the cleaning component can suck flying dust and other particles, when the winding roller 14 is sleeved outside the plurality of adjusting plates 24, the first electric push rod 2 and the second electric push rod 21 are started, at the moment, the first electric push rod 2 and the second electric push rod 21 can drive the movable rod 22 to move, so that the movable rod 22 pulls the plurality of supporting rods 26 on the side wall to rotate, when the supporting rods 26 rotate, the plurality of adjusting plates 24 can be pulled to slide along the side wall of the fixed seat 23, at the moment, the plurality of adjusting plates 24 can change the outward opening distance along with the movement of the movable rod 22, the adjusting plates 24 are adjusted to the position for just supporting the winding roller 14, the first electric push rod 2 and the second electric push rod 21 are stopped, the driving motor 13 is started again, at the moment, the driving motor 13 can drive the first electric push rod 2 to rotate, so that the first electric push rod 2 drives the second electric push rod 21, the movable rod 22, the fixed seat 23 and the adjusting plates 24, the fixed plate 25, the support bar 26, the wind-up roller 14 and the polyester cotton yarn wound outside the wind-up roller 14 synchronously rotate, at this time, the polyester cotton yarn is wound on the surface of the wind-up roller 14 from the unwinding roller 15, in the process that the polyester cotton yarn is wound on the side wall of the wind-up roller 14 around the bottom of the pulley 32, the reciprocating motor 3 is started by a worker, the reciprocating motor 3 drives the threaded rod 31 to rotate, the movable ring on the side wall of the threaded rod 31 slides along the threaded rod 31 when the threaded rod 31 rotates, so that the movable ring drives the pulley 32 to synchronously move, when the polyester cotton yarn moves at the bottom of the pulley 32, the pulley 32 rotates on the movable ring, the worker connects the air suction pipe 41 with the vacuum pump, because the dust removal box 4, the air suction pipe 41 and the dust suction hole 42 are communicated, at this time, the vacuum pump drives dust and other particles generated in the winding process into the dust removal box 4, after the polyester cotton yarn is completely wound on the side wall of the air bag 5, at this time, the worker opens the connecting pipe 51, the gas inside the air bag 5 is discharged, the air bag 5 becomes dry and does not bear the polyester cotton yarn again, the worker can easily take the polyester cotton yarn from the air bag 5.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.