CN224171984U - Blade permutation machine - Google Patents

Abstract

The utility model discloses a blade arraying machine, which belongs to the field of arraying machines and comprises a first frame, a material tray conveying line, a first material moving component, a material tray middle transfer bin, a material tray transferring component, a material tray and a material tray, wherein the material tray conveying line and the material tray conveying line are arranged side by side, the material tray is arranged on the material tray conveying line, a material moving end of the first material moving component is positioned above the material tray conveying line and the material tray conveying line, the material moving component is used for taking away and placing blades of the material tray on the material tray, and the material tray transferring component is arranged between the material tray conveying line and the transfer bin and is used for transferring the material tray filled with the blades from the material tray conveying line to the transfer bin. According to the utility model, automatic arrangement and transfer of blades from the material tray to the carrier tray are realized, manual tray arrangement and carrying are not needed, and the carrier tray transfer assembly is combined with the arrangement of the carrier tray transfer bin, so that the cutter can be in seamless connection with processing equipment, and the production efficiency and the safety are obviously improved.

Description

Blade permutation machine

Technical Field

The utility model belongs to the field of alignment machines, and particularly relates to a blade alignment machine.

Background

In the blade manufacturing industry, the production flow of batch blades generally comprises links of blade arraying (transferring from a material tray to a carrier tray), stacking and storing the carrier trays, transferring and feeding to a processing section and the like. In the prior art, the functions of the whole column machine are mainly concentrated on the whole column of blades and the stacking of the carrier discs, and a significant technical bottleneck exists in the carrier disc transferring link, and the specific expression is as follows:

After the existing whole column machine finishes stacking of the carrying discs, the carrying discs full of blades need to be manually carried one by one to a subsequent processing section. The manual operation is time-consuming and labor-consuming, the beat of the production line is prolonged, the blade is sharp, and operators are easy to suffer from industrial accidents due to contact with the blade, so that the requirements of automatic production on safety and efficiency are not met.

An automatic transfer interface is lacking between the whole column machine and the subsequent processing section. The stacked carrying trays cannot be directly connected to a loading station of the processing equipment through a mechanical structure, and operations such as unstacking, carrying and positioning are needed to be manually performed, so that the production flow is discontinuous.

Disclosure of utility model

The object of the present utility model is to propose a blade array machine which overcomes at least one of the above-mentioned drawbacks of the prior art.

To achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides a blade arraying machine which comprises a first frame, a tray conveying line, a first material moving component, a tray transferring bin, a tray transferring component, a tray and a tray, wherein the tray conveying line, the first material moving component and the tray transferring component are all arranged on the first frame, the tray conveying line and the tray conveying line are arranged side by side, the tray is arranged on the tray conveying line, a material moving end of the first material moving component is positioned above the tray conveying line and the tray conveying line, the first material moving component is used for taking and placing blades of the tray on the tray, and the tray transferring component is arranged between the tray conveying line and the transferring bin and is used for transferring the tray full of the blades from the tray conveying line to the transferring bin.

Preferably, the tray transfer assembly is a conveyor belt having two conveyor sections arranged side by side with a first relief space therebetween.

Preferably, the tray transfer bin comprises a second rack, and a conveying roller assembly, a lifting frame, a first tray storage frame, a transfer platform and a second material transfer assembly which are arranged on the second rack, wherein the conveying roller assembly is positioned between the tray transfer assembly and the transfer platform, the second material transfer assembly is used for transferring the tray from the conveying roller assembly to the transfer platform, the first tray storage frame is arranged at the rear end of the conveying direction of the conveying roller assembly, a tray storage area of the first tray storage frame is positioned above the conveying roller assembly and the lifting frame, the lifting frame is arranged below the conveying roller assembly, and the lifting end of the lifting frame can extend to the tray storage area of the first tray storage frame through the conveying roller assembly.

Preferably, the conveying roller assembly comprises a first mounting frame, a conveying roller main body, a first limiting plate, a threaded fastener, a first telescopic cylinder and a push block, wherein the conveying roller main body is mounted on the first mounting frame, the left side and the right side of the top of the first mounting frame are respectively provided with a first strip-shaped hole, the first limiting plate is provided with a second strip-shaped hole, the first limiting plate is detachably fixed at the top of the first mounting frame through the threaded fastener, the threaded fastener penetrates through the first strip-shaped holes and the second strip-shaped holes, the first limiting plate is located above the conveying roller main body, at least one side of the top of the first mounting frame is fixedly provided with the first telescopic cylinder, the inner end of the first telescopic cylinder is fixedly provided with the push block, the push block is located above the conveying roller main body, the rear end of the conveying roller main body in the conveying direction is provided with a second yielding space for the lifting end of the lifting frame to penetrate, and the front ends of the first limiting plate and the first mounting frame are respectively provided with a guiding inclined wall.

Preferably, the crane comprises a second telescopic cylinder, a first connecting seat, a vertical rod, a second connecting seat, a first linear bearing, a first guide shaft and a bearing strip, wherein the second telescopic cylinder is fixed on a second frame, the top end of the second telescopic cylinder is fixed with the first connecting seat, the first connecting seat is fixed with the vertical rod, the bottom end of the vertical rod is fixed with the second connecting seat, the second connecting seat is fixed with the first guide shaft, the first linear bearing is fixed on the frame, and the top end of the first guide shaft penetrates through the first linear bearing and is fixed with the bearing strip.

Preferably, the second moves material subassembly and includes first straight line module, second straight line module, slip table cylinder and pushes away the post, and first straight line module is fixed in the second frame, and the removal end of first straight line module is fixed with the second straight line module, and the removal end of second straight line module is fixed with the slip table cylinder, and the slip end of slip table cylinder is fixed with pushes away the post, pushes away the top that the post is located transfer platform and conveying roller subassembly.

Preferably, the first tray storage frame comprises a second mounting frame, a torsion spring shaft, a hinge seat, a swinging block and limiting columns, wherein the second mounting frames on the left side and the right side of the conveying roller assembly are respectively fixedly provided with the second mounting frame, the second mounting frame is fixedly provided with the hinge seat, the swinging block is hinged with the hinge seat through the torsion spring shaft, the swinging block is located above the conveying roller assembly, and the front side and the rear side of each second mounting frame are detachably connected with the limiting columns.

Preferably, the tray conveying line comprises a third linear module, a tray moving frame, a second tray storing frame and a supporting bracket, wherein the third linear module, the second tray storing frame and the supporting bracket are all fixed on the first rack, the second tray storing frames are two in total and are arranged at intervals along the tray conveying direction, the second tray storing frames positioned at the rear side are arranged at the front ends of the tray transferring assemblies, the supporting brackets are arranged at the positions of the two second tray storing frames, and the tray moving frame is fixed at the moving end of the third linear module.

Preferably, move a set frame and include third mounting bracket, second linear bearing, the second guiding axle, the flexible cylinder of third, transfer dish, the flexible cylinder of fourth, and second limiting plate, the third mounting bracket is fixed in the removal end of third sharp module, second linear bearing and the flexible cylinder of third are all fixed in the third mounting bracket, the top of the flexible cylinder of third is fixed with the transfer dish, the transfer dish can pass first space of stepping down, the transfer dish is fixed with the second guiding axle, the bottom of second guiding axle passes the linear bearing of second, both sides all are fixed with the flexible cylinder of fourth around the transfer dish bottom, the flexible end of the flexible cylinder of fourth is fixed with the second limiting plate, the top of second limiting plate upwards extends to the top of transfer dish.

Preferably, the first material moving assembly comprises a fourth linear module, a fourth mounting frame, a fifth linear module and a quick-change manipulator, wherein the fourth linear module is fixed on the first frame, the fourth mounting frame is fixed on the movable end of the fourth linear module, the fourth mounting frame is fixed with at least one fifth linear module, and the movable end of the fifth linear module is fixed with the quick-change manipulator.

Preferably, the quick-change manipulator comprises a servo motor, a base, a rotary joint, an angular contact bearing seat, a rotating shaft, a mounting seat, a quick-change seat and a pneumatic clamp, wherein the servo motor, the rotary joint and the angular contact bearing seat are all fixed on the base, the servo motor is connected with the rotating shaft through the rotary joint, the bottom end of the rotating shaft penetrates through the angular contact bearing seat to be fixed with the mounting seat, the quick-change seat is detachably connected to the mounting seat, and the pneumatic clamp is detachably connected to the quick-change seat.

The beneficial effects of the utility model are as follows:

1. Realize that the blade is from the automatic permutation and the transfer of charging tray to carrying the dish, need not artifical wobble plate, transport, through carrying the setting of carrying the dish transfer warehouse that the dish transfer unit combines, can with the seamless butt joint of processing equipment, show promotion production efficiency and security, reduce cost of labor and operation risk.

2. Through the three-dimensional layout of the tray transfer buffering and lifting frame and the first tray storage frame, the orderly collection, storage and quick taking of the tray are realized, the continuity of the production line is guaranteed, the space waste, the collision abrasion and the logistics cost are reduced, and the layout rationality and the operation and maintenance efficiency of a workshop are improved.

3. The width of the first limiting plate is adjusted to be matched with different placing discs through the first strip-shaped holes, the second strip-shaped holes and the threaded fasteners.

4. Through the automatic re-setting and the action of gravity of torsional spring axle drive swing piece, realize placing the unpowered orderly stack of dish and deposit, the spacing post of cooperation is prevented empting, has both simplified structure reduce cost, promotes space utilization and storage stability again, reinforcing carries the automatic practicality of dish transfer storehouse.

5. According to the design, through the cooperation of the multi-axis linear module and the rotatable pneumatic clamp, full-automatic accurate taking and placing, angle adjustment and swaying of the blades from the material tray to the carrier tray are realized, multiple clamp types are compatible, full material of the carrier tray is efficiently completed, and the alignment efficiency and the flexible production capacity are improved.

6. The rotary joint is arranged between the servo motor and the rotating shaft, and the angular contact bearing seat is combined, so that high-precision and stable power transmission and rotary motion are realized, vibration, noise and abrasion are reduced, pipeline winding is avoided, the replacement efficiency of the pneumatic clamp is greatly improved through the tool-free disassembly design of the quick-change seat and the mounting seat, and the universality and the production flexibility of equipment are enhanced.

Drawings

Fig. 1 is a schematic top view of the present utility model.

Fig. 2 is a schematic perspective view of the present utility model (except for the transfer bin in the carrying tray).

Fig. 3 is a schematic perspective view of a tray transfer line, and a tray transfer assembly according to the present utility model.

Fig. 4 is a schematic perspective view of a tray transfer assembly according to the present utility model.

Fig. 5 is a schematic top view of the transfer bin of the carrier tray of the present utility model.

Fig. 6 is a schematic perspective view of a transfer roll assembly of the present utility model.

Fig. 7 is a schematic view of the mating structure of the lifting frame, the first tray storage frame, and the second material moving assembly of the present utility model.

Fig. 8 is a schematic perspective view of the lifting frame of the present utility model.

Fig. 9 is a schematic perspective view of a second material moving assembly according to the present utility model.

Fig. 10 is a schematic perspective view of a cylinder and a pushing column of a sliding table according to the present utility model.

Fig. 11 is a schematic perspective view of the left side portion of the first inventory tray of the utility model (the swing block is in the swing-up state).

Fig. 12 is a schematic perspective view of a tray conveyor line according to the present utility model.

Fig. 13 is a schematic perspective view of a tray moving frame according to the present utility model.

Fig. 14 is a schematic perspective view of a fourth mounting frame, a fifth linear module, and a quick-change manipulator according to the present utility model.

The marks in the drawings are: 1-first frame, 2-tray, 3-tray, 4-tray conveyor line, 5-tray conveyor line, 6-first transfer module, 7-tray transfer module, 8-tray transfer module, 81-transfer section, 82-first space for abdication, 71-second frame, 72-transfer roller module, 73-lift frame, 74-first storage tray, 75-transfer platform, 76-second transfer module, 721-first mounting frame, 722-transfer roller body, 723-first limiting plate, 724-threaded fastener, 725-first telescoping cylinder, 726-push block, 727-first bar aperture, 728-second bar aperture, 729-second space for abdication, 7210-guiding skew wall, 731-second telescoping cylinder, 732-first connecting seat, 733-vertical rod, 734-second connecting seat, 735-first linear bearing, 736-first guide shaft, 737-supporting bar, 761-first linear module, 762-second linear module, 763-sliding table cylinder, 764-pushing column, 741-second mounting frame, 742-torsion spring shaft, 743-hinge seat, 744-swinging block, 745-limit column, 51-third linear module, 52-tray moving frame, 53-second tray storing frame, 54-supporting frame, 521-third mounting frame, 522-second linear bearing, 523-second guide shaft, 524-third telescopic cylinder, 525-tray moving, 526-fourth telescopic cylinder, 527-second limit plate, 61-fourth linear module, 62-fourth mounting frame, 63-fifth linear module, 64-quick-change manipulator, 641-servo motor, 642-base, 643-rotary joint, 644-angular contact bearing seat, 645-rotary shaft, 646-mounting seat, 647-quick-change seat, 648-pneumatic clamp and 9-placing plate.

Detailed Description

The utility model will now be further described with reference to the drawings and detailed description.

What is not described in detail in this specification is prior art known to those skilled in the art. In the description of the present utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc. indicate or refer to the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

As shown in fig. 1 to 14, the blade arraying machine provided in this embodiment includes a first frame 1, a tray conveying line 4, a tray conveying line 5, a first material moving component 6, a tray transferring bin 7, a tray transferring component 8, a tray 2, and a tray 3, where the tray conveying line 4, the tray conveying line 5, the first material moving component 6, and the tray transferring component 8 are all disposed on the first frame 1, the tray conveying line 4 and the tray conveying line 5 are disposed side by side, the tray 2 is disposed on the tray conveying line 4, the tray 3 is disposed on the tray conveying line 5, a material moving end of the first material moving component 6 is disposed above the tray conveying line 4 and the tray conveying line 5, the first material moving component 6 is used for taking away the blades of the tray 2 and placing the blades on the tray 3, and the tray transferring component 8 is disposed between the tray conveying line 5 and the transferring bin, and is used for transferring the tray 3 full of the blades from the tray conveying line 5 to the transferring bin. The tray conveyance line 4 of the present embodiment adopts the same structure as the stock tray conveyance line 4 disclosed in application No. CN 202210814806.9. The tray conveyance line 4 is used for stacking trays 2 storing full blades, recovering empty trays 2, and conveying the full blades of trays 2 to the front end. When the cutter is arranged in a row, the cutter-full tray 2 is conveyed forward through the tray conveying line 4, and then the cutter in the tray 2 is taken away through the first material moving assembly 6 and is placed at the empty tray 3 of the tray conveying line 5. After the front carrier 3 is full of blades, the carrier conveyor line 5 carries the carrier 3 along with the blades to move backward. When the loading processing is needed, the placing tray 9 carrying the carrying tray 3, the carrying tray 3 and the blades are transferred to the carrying tray transfer bin 7 together through the carrying tray transfer assembly 8, and the subsequent loading processing is waited. Realize that the blade is from automatic permutation and the transfer of charging tray 2 to carrying dish 3, need not artifical wobble plate, transport, through the setting of carrying dish transfer warehouse 7 of carrying dish transfer unit 8 combination, can with the seamless butt joint of processing equipment, show promotion production efficiency and security, reduce cost of labor and operation risk. The processing equipment for butt joint of the blade arraying machine is a double-end-face grinding machine and is used in an environment with oil mist.

The tray transfer assembly 8 is a conveyor belt, which is provided with two conveying sections 81 arranged side by side, and a first abdication space 82 is arranged between the two conveying sections 81. The blade-laden carrier tray 3 is stored above the front end of the carrier tray transfer assembly 8 along with the placement tray 9. When feeding is needed, the carrier disc 3 fully loaded with the blades is lowered to the conveying belt 81 together with the placing disc 9 through the carrier disc conveying line 5, and is conveyed and transferred to the carrier disc transfer bin 7 through the conveying belt 81.

The tray transfer bin 7 comprises a second frame 71, a conveying roller assembly 72 arranged on the second frame 71, a lifting frame 73, a first tray storage frame 74, a transfer platform 75 and a second transfer platform 75, wherein the conveying roller assembly 72 is arranged between the tray transfer assembly 8 and the transfer platform 75, the second transfer platform 76 is used for transferring the tray 3 from the conveying roller assembly 72 to the transfer platform 75, the first tray storage frame 74 is arranged at the rear end of the conveying roller assembly 72 in the conveying direction, a tray storage area of the first tray storage frame 74 is arranged above the conveying roller assembly 72 and the lifting frame 73, the lifting frame 73 is arranged below the conveying roller assembly 72, and the lifting end of the lifting frame can extend to the tray storage area of the first tray storage frame 74 through the conveying roller assembly 72. The placing tray 9 together with the carrier tray 3 and its upper blade are transported from front to back by the transport roller assembly 72 until they are transported to the rear end, and then the second transfer assembly 76 transfers the carrier tray 3 on the placing tray 9 together with the blade to the transfer platform 75. After the carrier tray 3 is separated from the placing tray 9, the lifting frame 73 is lifted to push the placing tray 9 upwards until the placing tray 9 is pushed to the storage tray for storage, and then the lifting frame 733 is moved downwards to reset. Therefore, the transfer of the carrier plate 3 is realized, the buffer transition is realized, and the continuity of the production line is ensured. And the lifting frame 73 is combined with the arrangement of the tray storage frame, so that the tray 9 is uniformly collected and orderly stored. The space waste and inconvenient taking caused by random stacking of the placing trays 9 are avoided, and the workshop layout is more reasonable. The disc storage rack systematically stores the placing discs 9, so that workers can quickly position and take the required placing discs 9, the searching time is shortened, and the feeding period of the carrying disc 3 is shortened. And the placing discs 9 are orderly stored, so that mutual collision and abrasion are reduced, the service life of the placing discs is prolonged, and the equipment maintenance cost is reduced. The storage rack is arranged above the conveying roller assembly 72 and the lifting frame 73, and adopts a three-dimensional space layout, so that the vertical space of the equipment is effectively utilized, and the occupied area is reduced. The cooperative design of the lifting frame 73 and the conveying roller assembly 72 enables the placing tray 9 to be directly conveyed upwards to the tray storage rack through the lifting frame 73 after the carrying tray 3 is separated, no additional conveying equipment is needed, and the logistics path is simplified.

The conveying roller assembly 72 includes a first mounting frame 721, a conveying roller main body 722, a first limiting plate 723, a threaded fastener 724, a first telescopic cylinder 725, and a push block 726, the conveying roller main body 722 is mounted on the first mounting frame 721, a first strip-shaped hole 727 is formed in the left side and the right side of the top of the first mounting frame 721, the first limiting plate 723 is provided with a second strip-shaped hole 728, the first limiting plate 723 is detachably fixed to the top of the first mounting frame 721 through the threaded fastener 724, the threaded fastener 724 penetrates through the first strip-shaped hole 727 and the second strip-shaped hole 728, the first limiting plate 723 is located above the conveying roller main body 722, at least one side of the top of the first mounting frame 721 is fixed with the first telescopic cylinder 725, the inner end of the first telescopic cylinder 725 is fixed with the push block 726, the push block 726 is located above the conveying roller main body 722, the rear end of the conveying roller main body 722 in the conveying direction is provided with a second yielding space 729 for the lifting end of the lifting frame 73 to penetrate through, the front ends of the first limiting plate 723 and the first mounting frame 721 are provided with a guiding inclined wall 7210, and the guiding inclined wall 7210 is located above the conveying roller main body 722. The first limiting plate 723 of the present embodiment is disposed only on the left side of the top of the first mounting bracket 721, and in other embodiments, the first limiting plate 723 may be disposed only on the right side of the top of the first mounting bracket 721, or on both the left and right sides. The left and right position of the first limiting plate 723 is adjustable through the cooperation of the first strip-shaped hole 727, the second strip-shaped hole 728 and the threaded fastener 724 so as to adapt to the operation requirements of the placing plates 9 with different widths. The threaded fastener 724 of this embodiment is a bolt and nut combination. The second space 729 is used for moving up and down the lifting frame 73, so that normal operation of the lifting frame 73 and the conveying roller main body 722 is ensured. The guide inclined wall 7210 serves as a guide for conveyance. In other embodiments, the right side of the top of the first mounting frame 721 is fixed with the first telescopic cylinder 725, or both the left and right sides of the top of the first mounting frame 721 are fixed with the first telescopic cylinder 725. When the placement tray 9 is conveyed to the rear end of the conveying roller body 722, the conveying roller body 722 stops moving, and then the first telescopic cylinder 725 extends to drive the pushing block 726 to move rightward, so that the placement tray 9 is pushed rightward and is located right below the storage area.

The lifting frame 73 comprises a second telescopic cylinder 731, a first connecting seat 732, a vertical rod 733, a second connecting seat 734, a first linear bearing 735, a first guide shaft 736 and a bearing strip 737, the second telescopic cylinder 731 is fixed on the second frame 71, the first connecting seat 732 is fixed on the top end of the second telescopic cylinder 731, the vertical rod 733 is fixed on the first connecting seat 732, the second connecting seat 734 is fixed on the bottom end of the vertical rod 733, the first guide shaft 736 is fixed on the second connecting seat 734, the first linear bearing 735 is fixed on the frame, the top end of the first guide shaft 736 passes through the first linear bearing 735, and the bearing strip 737 is fixed on the top end of the first guide shaft 736. When the placing tray 9 needs to be pushed to move upwards, the second telescopic cylinder 731 stretches to drive the first connecting seat 732 to move upwards, so that the vertical rod 733 moves upwards, the second connecting seat 734 moves upwards, the first guide shaft 736 moves upwards, the supporting strip 737 moves upwards, and the placing tray 9 is pushed to move upwards. By the cooperation of the first linear bearing 735 and the first guide shaft 736, lifting stability is improved. In this embodiment, the number of the first linear bearings 735 and the number of the first guide shafts 736 are four, and the four first guide shafts 736 are distributed at four corners of the second connecting seat 734, so as to further improve lifting stability.

The second material moving assembly 76 includes a first linear module 761, a second linear module 762, a sliding table cylinder 763, and a pushing column 764, where the first linear module 761 is fixed on the second frame 71, a moving end of the first linear module 761 is fixed with the second linear module 762, a moving end of the second linear module 762 is fixed with the sliding table cylinder 763, a sliding end of the sliding table cylinder 763 is fixed with the pushing column 764, and the pushing column 764 is located above the transfer platform 75 and the conveying roller assembly 72. During material moving, the first linear module 761 drives the second linear module 762 and the sliding table cylinder 763 to move forwards to the position above the placing disc 9, then the sliding table cylinder 763 drives the push column 764 to move downwards to the central hole in the middle of the carrying disc 3, the first linear module 761 drives the push column 764 to move backwards together with the carrying disc 3 and the blades, the carrying disc 3 and the blades are transferred to the transfer platform 75, then the first linear module 761 stops moving at a proper position according to requirements, and the second linear module 762 drives the carrying disc 3 and the blades to move leftwards to place the carrying disc 3.

Wherein, first inventory holder 74 includes second mounting bracket 741, torsional spring axle 742, articulated seat 743, swing piece 744, and spacing post 745, and the second frame 71 of the left and right sides of conveying roller assembly 72 all is fixed with second mounting bracket 741, and second mounting bracket 741 is fixed with articulated seat 743, and swing piece 744 articulates with articulated seat through torsional spring axle 742, and swing piece 744 is located conveying roller assembly 72's top, and both sides all can be dismantled in the front and back of every second mounting bracket 741 and be connected with spacing post 745. In the initial state, under the action of the torsion spring shaft 742, the swinging block 744 is horizontally abutted against the second mounting frame 741, and in the process that the placing tray 9 is pushed upwards, the placing tray 9 pushes the swinging block 744 to swing upwards until the placing tray 9 moves to the upper side of the swinging block 744, the swinging block 744 swings downwards to reset under the action of the torsion spring shaft 742, then the supporting strip 737 moves downwards, the placing tray 9 moves downwards under the action of gravity until the placing tray 9 is placed on the top of the swinging block 744, and so on, and ordered storage of the placing tray 9 is completed. The design does not need a complex driving mechanism, relies on mechanical linkage and gravity, not only simplifies the storage flow of the placing tray 9 and reduces the equipment cost, but also improves the space utilization rate, simultaneously ensures the storage stability, effectively avoids the placing tray 9 from slipping off or stacking disorder, and greatly improves the automation degree and the practicability of the carrying tray transfer bin 7. The placing tray 9 is limited by the limiting columns 745, so that the placing tray 9 is ensured to be effectively stacked, and the placing tray 9 is prevented from toppling over in the stacking process.

The tray conveying line 5 includes a third linear module 51, tray moving frames 52, a second tray storing frame 53 and a supporting bracket 54, the third linear module 51, the second tray storing frames 53 and the supporting bracket 54 are all fixed on the first rack 1, the second tray storing frames 53 are two in number and are arranged at intervals along the conveying direction of the tray 3, the second tray storing frames 53 at the rear side are arranged at the front end of the tray transferring assembly 8, the supporting brackets 54 are arranged at the two second tray storing frames 53, and the tray moving frames 52 are fixed at the moving end of the third linear module 51. The second stock tray 53 of the present embodiment has the same structure as the first tray disclosed in application number CN202411245271.3, and the support bracket 54 has the same structure as the support bracket 54 disclosed in application number CN 202411245271.3. The second storage tray 53 on the front side is used for storing the empty tray 3 and the placing tray 9, the empty tray 3 is placed on the placing tray 9, and the second storage tray 53 on the rear side is used for storing the loading tray 3 and the placing tray 9 full of blades. When the tray is required to be placed, the third linear module 51 drives the tray moving frame 52 to move below the second tray storing frame 53 at the front side, the empty tray 3 and the placing tray 9 are placed on the tray moving frame 52 through the matching of the supporting bracket 54 and the second tray storing frame 53, and then the third linear module 51 drives the tray moving frame 52 to move forwards to the tray placing station. When the blades are fully loaded, the third linear module 51 drives the tray moving frame 52 to move backwards to the second tray storing frame 53 at the rear side, and the tray 3 fully loaded with the blades is pushed upwards to the second tray storing frame 53 together with the placing plate for stacking and storing through the cooperation of the supporting bracket 54 and the second tray storing frame 53. When feeding is required, the supporting bracket 54 is matched with the second storage tray frame 53, so that the carrying tray 3 fully loaded with the blades moves downwards to the conveying belt 81 together with the placing plate, and is conveyed backwards by the conveying belt 81.

The tray moving frame 52 includes a third mounting frame 521, a second linear bearing 522, a second guide shaft 523, a third telescopic cylinder 524, a tray 525, a fourth telescopic cylinder 526, and a second limiting plate 527, where the third mounting frame 521 is fixed to a moving end of the third linear module 51, the second linear bearing 522 and the third telescopic cylinder 524 are both fixed to the third mounting frame 521, a tray 525 is fixed to a top end of the third telescopic cylinder 524, the tray 525 can pass through the first abdicating space 82, the tray 525 is fixed with the second guide shaft 523, a bottom end of the second guide shaft 523 passes through the second linear bearing 522, a fourth telescopic cylinder 526 is fixed to front and rear sides of a bottom of the tray 525, a second limiting plate 527 is fixed to a telescopic end of the fourth telescopic cylinder 526, and a top end of the second limiting plate 527 extends upward to an upper portion of the tray 525. When the empty tray 3 and the placing tray 9 need to be taken away from the second tray storage rack 53 at the front side, the third telescopic cylinder 524 stretches to drive the transferring tray 525 to move upwards until the top wall of the transferring tray 525 abuts against the placing tray 9, and then the fourth telescopic cylinder 526 contracts to drive the second limiting plates 527 at the front side and the rear side to be close to each other, so that the placing tray 9 is clamped. The tray moving frame 52 and its upper structure are transported forward to the tray arranging station in combination with the third linear module 51.

The first material moving assembly 6 includes a fourth linear module 61, a fourth mounting frame 62, a fifth linear module 63, and a quick-change manipulator 64, the fourth linear module 61 is fixed on the first frame 1, the fourth mounting frame 62 is fixed on a moving end of the fourth linear module 61, the fourth mounting frame 62 is fixed with at least one fifth linear module 63, and the moving end of the fifth linear module 63 is fixed with the quick-change manipulator 64. Quick change manipulator 64 includes servo motor 641, base 642, rotary joint 643, angular contact bearing frame 644, rotation axis 645, mount 646, quick change seat 647, and pneumatic clamp 648, servo motor 641, rotary joint 643, and angular contact bearing frame 644 are all fixed in base 642, servo motor 641 is connected with rotation axis 645 through rotary joint 643, the bottom of rotation axis 645 passes angular contact bearing frame 644 and is fixed with mount 646, quick change seat 647 detachably connects in mount 646, pneumatic clamp 648 detachably connects in quick change seat 647.

During material taking, the fourth mounting frame 62 and the upper structure thereof are driven to move rightward to the upper side of the material tray 2 through the fourth linear module 61, then the quick-change manipulator 64 is driven to move downward to the center hole of the blade in the material tray 2 through the fifth linear module 63, the blade is clamped by opening the clamping end of the pneumatic clamp 648, and then the fifth linear module 63 drives the quick-change manipulator 64 to move upward, so that the blade moves upward to leave the material tray 2. The servo motor 641 drives the pneumatic clamp 648 to rotate a certain angle according to the requirement, so that the blade rotates a certain angle, the fourth linear module 61 drives the blade to move leftwards to the upper part of the carrying disc 3, the third linear module 51 is combined to drive the carrying disc 3 to move forwards and backwards until the empty knife edge of the carrying disc 3 is positioned right below the blade, at the moment, the inclination angle of the empty knife edge is consistent with that of the blade, the fifth linear module 63 drives the blade to move downwards until the blade enters the empty knife edge, the pneumatic clamp 648 resets, the blade is placed in the empty knife edge, the fifth linear module 63 moves upwards to reset, and the fourth linear module 61 moves rightwards to reset, so that the swinging disc of one blade is completed. The above-described actions are repeated until the carrier disc 3 is full of blades. The pneumatic clamp 648 of the present embodiment is a thumb cylinder, and may be a suction or expansion clamp in other embodiments.

The rotary joint 643 is arranged between the servo motor 641 and the rotating shaft 645, so that the vibration of the servo motor 641 is effectively isolated while the power is efficiently transmitted, and the high precision and the stability of the rotating motion are ensured. In combination with the arrangement of the servo motor 641, the stepping motor has higher precision and stability compared with the traditional stepping motor. Angular contact bearing housing 644 cooperates with swivel joint 643 to build a stable rotary support system. The angular contact bearing seat 644 can bear radial and axial loads at the same time, reasonably disperse complex acting force borne by the rotating shaft 645 in the operation process, reduce shafting shake, and double guarantee the rotating shaft 645 with the rotary joint 643, so that the operation stability of the rotating shaft 645 is greatly improved, the operation noise and abrasion of equipment are effectively reduced, the whole service life of the equipment is prolonged, a firm and reliable rotating basis is provided for the pneumatic clamp 648, and the precision stability of long-time continuous operation is ensured. And swivel 643 may prevent the lines from intertwining. Through the detachable cooperation of quick change seat 647 and mount pad 646, need not to accomplish the dismantlement and the change of pneumatic clamp 648 fast, showing the change efficiency that has promoted frock clamp, reduce equipment downtime, still can be according to the pneumatic clamp 648 of different production tasks fast switch over adaptation, greatly strengthened the commonality and the flexibility of equipment.

The foregoing embodiments are merely for illustrating the technical solution of the present utility model, but not for limiting the same, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that modifications may be made to the technical solution described in the foregoing embodiments or equivalents may be substituted for parts of the technical features thereof, and the modifications or substitutions do not depart from the spirit and scope of the technical solution of the embodiments of the present utility model in essence.

Claims (10)

1. A blade array machine, characterized in that:

the device comprises a first rack, a tray conveying line, a first material moving assembly, a tray transfer bin, a tray transfer assembly, a tray and a tray;

The tray conveying line, the first material moving assembly and the tray transferring assembly are all arranged on the first rack;

The tray conveying line and the tray conveying line are arranged side by side, the tray is arranged on the tray conveying line, and the tray is arranged on the tray conveying line;

The material moving end of the first material moving component is positioned above the material tray conveying line and the material carrying tray conveying line, and the first material moving component is used for taking away the blades of the material tray and placing the blades on the material carrying tray;

the carrier plate transfer assembly is arranged between the carrier plate conveying line and the transfer bin and is used for transferring the carrier plate full of blades from the carrier plate conveying line to the transfer bin.

2. The blade organizer of claim 1, wherein:

The carrier plate transfer assembly is a conveyer belt;

the conveying belt is provided with two conveying sections which are arranged side by side;

a first yielding space is arranged between the two conveying sections.

3. The blade organizer of claim 1, wherein:

The carrying disc transfer bin comprises a second rack, a conveying roller assembly, a lifting frame, a first storage disc frame, a transfer platform and a second material moving assembly, wherein the conveying roller assembly, the lifting frame, the first storage disc frame, the transfer platform and the second material moving assembly are arranged on the second rack;

the conveying roller assembly is positioned between the carrier disc transfer assembly and the transfer platform;

the second material moving assembly is used for transferring the carrier disc from the conveying roller assembly to the transfer platform;

The first tray storage rack is arranged at the rear end of the conveying direction of the conveying roller assembly, and the tray storage area of the first tray storage rack is positioned above the conveying roller assembly and the lifting rack;

The lifting frame is arranged below the conveying roller assembly, and the lifting end of the lifting frame can penetrate through the conveying roller assembly to extend to the storage area of the first storage rack.

4. A blade organizer according to claim 3, wherein:

The conveying roller assembly comprises a first mounting frame, a conveying roller main body, a first limiting plate, a threaded fastener, a first telescopic cylinder and a pushing block;

The conveying roller main body is arranged on the first mounting frame;

the left side and the right side of the top of the first mounting frame are respectively provided with a first strip-shaped hole;

The first limiting plate is provided with a second strip-shaped hole, the first limiting plate is detachably fixed to the top of the first mounting frame through the threaded fastener, and the threaded fastener penetrates through the first strip-shaped hole and the second strip-shaped hole;

The first limiting plate is positioned above the conveying roller main body;

A first telescopic cylinder is fixed on at least one side of the top of the first mounting frame, and a pushing block is fixed at the inner end of the first telescopic cylinder;

the pushing block is positioned above the conveying roller main body;

the rear end of the conveying roller main body in the conveying direction is provided with a second abdication space for the lifting end of the lifting frame to pass through;

The front ends of the first limiting plate and the first mounting frame are respectively provided with a guiding inclined wall, and the guiding inclined walls are positioned above the conveying roller main body.

5. A blade organizer according to claim 3, wherein:

the lifting frame comprises a second telescopic cylinder, a first connecting seat, a vertical rod, a second connecting seat, a first linear bearing, a first guide shaft and a bearing strip;

the second telescopic cylinder is fixed on the second rack;

The top end of the second telescopic cylinder is fixed with a first connecting seat, the first connecting seat is fixed with a vertical rod, and the bottom end of the vertical rod is fixed with a second connecting seat;

The second connecting seat is fixed with a first guide shaft, the first linear bearing is fixed on the frame, the top end of the first guide shaft penetrates through the first linear bearing, and a bearing strip is fixed on the second guide shaft.

6. A blade organizer according to claim 3, wherein:

the second material moving assembly comprises a first linear module, a second linear module, a sliding table cylinder and a pushing column;

The first linear module is fixed on the second rack, a second linear module is fixed at the moving end of the first linear module, and a sliding table cylinder is fixed at the moving end of the second linear module;

The sliding end of the sliding table cylinder is fixedly provided with a push column, and the push column is positioned above the transfer platform and the conveying roller assembly.

7. A blade organizer according to claim 3, wherein:

the first tray storage frame comprises a second mounting frame, a torsion spring shaft, a hinge seat, a swinging block and a limiting column;

the second frames on the left side and the right side of the conveying roller assembly are respectively fixed with a second mounting frame;

The second mounting frame is fixed with a hinging seat, and the swinging block is hinged with the hinging seat through a torsion spring shaft;

the swinging block is positioned above the conveying roller assembly;

and limiting columns are detachably connected to the front side and the rear side of each second installation frame.

8. The blade organizer of claim 2, wherein:

The tray conveying line comprises a third linear module, a tray moving frame, a second tray storing frame and a supporting bracket;

the third linear module, the second tray storage rack and the support bracket are all fixed on the first rack;

The second disc storage frames are arranged at intervals along the disc carrying conveying direction, and the second disc storage frames positioned at the rear side are arranged at the front end of the disc carrying transfer assembly;

The two second tray storage racks are provided with support brackets;

And a movable disc moving frame is fixed at the movable end of the third linear module.

9. The blade organizer of claim 8, wherein:

The tray moving frame comprises a third mounting frame, a second linear bearing, a second guide shaft, a third telescopic cylinder, a transfer tray, a fourth telescopic cylinder and a second limiting plate;

the third mounting frame is fixed at the moving end of the third linear module;

The second linear bearing and the third telescopic cylinder are both fixed on the third mounting frame;

A transfer disc is fixed at the top end of the third telescopic cylinder, the transfer disc can pass through the first abdication space, a second guide shaft is fixed on the transfer disc, and the bottom end of the second guide shaft passes through the second linear bearing;

The telescopic device is characterized in that a fourth telescopic cylinder is fixed on the front side and the rear side of the bottom of the transfer plate, a second limiting plate is fixed at the telescopic end of the fourth telescopic cylinder, and the top end of the second limiting plate extends upwards to the upper side of the transfer plate.

10. The blade organizer of claim 1, wherein:

The first material moving assembly comprises a fourth linear module, a fourth mounting frame, a fifth linear module and a quick-change manipulator;

the fourth linear module is fixed on the first rack;

the fourth mounting frame is fixed at the moving end of the fourth linear module;

at least one fifth linear module is fixed on the fourth mounting frame;

A quick-change manipulator is fixed at the moving end of the fifth linear module;

The quick-change manipulator comprises a servo motor, a base, a rotary joint, an angular contact bearing seat, a rotating shaft, a mounting seat, a quick-change seat and a pneumatic clamp;

The servo motor, the rotary joint and the angular contact bearing seat are all fixed on the base;

the servo motor is connected with the rotating shaft through a rotary joint;

the bottom end of the rotating shaft penetrates through the angular contact bearing seat to be fixed with a mounting seat;

the quick-change seat is detachably connected to the mounting seat;

The pneumatic clamp is detachably connected to the quick-change seat.