CS236202B1 - Compound for grinding tolls making especially for grinding wheels,segments,stones and files - Google Patents
Compound for grinding tolls making especially for grinding wheels,segments,stones and files Download PDFInfo
- Publication number
- CS236202B1 CS236202B1 CS592782A CS592782A CS236202B1 CS 236202 B1 CS236202 B1 CS 236202B1 CS 592782 A CS592782 A CS 592782A CS 592782 A CS592782 A CS 592782A CS 236202 B1 CS236202 B1 CS 236202B1
- Authority
- CS
- Czechoslovakia
- Prior art keywords
- parts
- weight
- grinding
- stones
- segments
- Prior art date
Links
- 238000000227 grinding Methods 0.000 title claims description 11
- 239000004575 stone Substances 0.000 title claims description 5
- 150000001875 compounds Chemical class 0.000 title 1
- 238000010304 firing Methods 0.000 claims abstract description 4
- 229920000642 polymer Polymers 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 3
- 229920002401 polyacrylamide Polymers 0.000 claims abstract 2
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000012744 reinforcing agent Substances 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 9
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 abstract description 5
- 239000011347 resin Substances 0.000 abstract description 4
- 229920005989 resin Polymers 0.000 abstract description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 3
- 239000004202 carbamide Substances 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000009833 condensation Methods 0.000 abstract description 2
- 230000005494 condensation Effects 0.000 abstract description 2
- 239000007864 aqueous solution Substances 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 239000011230 binding agent Substances 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 6
- 229920001353 Dextrin Polymers 0.000 description 5
- 239000004375 Dextrin Substances 0.000 description 4
- 239000006061 abrasive grain Substances 0.000 description 4
- 235000019425 dextrin Nutrition 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- FYGDTMLNYKFZSV-MRCIVHHJSA-N dextrin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)OC1O[C@@H]1[C@@H](CO)OC(O[C@@H]2[C@H](O[C@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-MRCIVHHJSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
- C09K3/1427—Abrasive particles per se obtained by division of a mass agglomerated by melting, at least partially, e.g. with a binder
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Description
VynULez ze týká stóěi pro výrobu brousících nástrojů, zejména brousících kotoučů, segmentů, kamenů a pilníků.The invention relates to a tool mill for manufacturing grinding tools, in particular grinding wheels, segments, stones and files.
V současné době se dosud vyrábí asi 60 % brousících nástrojů to je různých kotoučů, segmentů, kamenů a pilníků, lisov&íím za pobití keramického pojivá. Toto pojivo jim však uděluje potrebnou pevnost, tvrdost a strukturu ai pa výpalu. Kerairické pojivo, které je tvořeno jen malým podílem kaolinu nebe jílu vedLe různých druhů frit či jiných skel, potřebnou mo0íwú.l^ž^]OÍ pevnost v prvovýrobě mozsoišžujo, nebol se jej používá mx. Ή hmt. %. Přete jo nutné používat prostředek, který ' brouuícío nástroji zajistí v nepáleném stavu potřebnou p^^^i^o^o^IL. Použitý prostředek nesmí obsahovat látky, které by při výpalu . působily rozkladné no. pouuité brusné zrno. Nesmí mt rovněi nepříznivé ' dermOologické a biologické účinky o nosmí nepři jemné páchnout, aby se volo pracotní prostředí ve výrobních halách.At present, about 60% of the grinding tools, i.e., the various wheels, segments, stones and files, have been produced by pressing with ceramic binder. However, this binder imparts to them the necessary strength, hardness and texture and even pa-firing. The ceramic binder, which consists of only a small proportion of kaolin or clay alongside various types of frits or other glasses, may have the required strength in the primary production, since it has not been used mx. Ή hmt. %. It is, however, necessary to use a means which provides the necessary grinding tools in the unburned state for the necessary IL. The product used must not contain substances that would be fired. they were decomposing no. used abrasive grain. It must also not have an adverse dermological and biological effect on the nasal smell in order to allow a free working environment in the production halls.
Dosud známé směsi pe^iva^í pro zajištění monpplačjní pevnosti brouuících nástrojů v prvovýrobě pojivá, tvořeného dextrinom. Dxtrin so v práškovitém stavu v mnoisví například 0,5 hmt % msí s brusným zrnem o keramickým pojivém a vzírikLé smis se ovlhčí 2,5 hmot. % 50 procentního rozteku dextrinu. . Zlrnšebiní tělíska vylisovaná tlakem 20 MO, vylaasiyí po 20 hodinovém sušení při 20 CC príměrnou pevnost v ohybu 0,8 MPa a jsou značně křehká. fflLovním nedostatkem tohoto výrobního způsobu jo veďLe nízké pevnecti to, io se zpracovává dextrin, který jo produktem pražení Škrobu, získávaného z brambor, které představují diů.ežitou potravinu.The prior art blends have been formulated to provide the mono-compressive strength of the grinding tools in the dextrinome binder primary production. Dxtrin is in powder form in an amount of, for example, 0.5 wt.% Of a ceramic binder abrasive grain and the granulated mixture is moistened with 2.5 wt. % 50 percent dextrin spacing. . Zlrnšebiní pressure molded bodies 20 MO vylaasiyí after 20 hours of drying P CC 20 s primer bending strength of 0.8 MPa and of considerably brittle. The disadvantage of this production method is the low strength of dextrin, which is the product of starch roasting obtained from potatoes, which are a viable food.
Nedostatky dosud známých směsí pro výrobu brodících nástrojů, zejména houfcích kotoučů, sogmmtů, kamenů o.piLníků Lise- 2 236 202 vání· z brusná aaěai, a následným vypalováním, odstraňuje vynález. Podstata vynálezu spečívá v tom, la aaěa obsahuje 94,5 ai 97,5 hnot. % brusného zrna a keraaického pojivá a 2,5 až 5,5 hmot. % zpevňovacího prastředku, vztažena na hnotnoat brusné aaáai, tvořeného 80 až 95 hmot. díly sulfitové pryskyřice a 5 až 20 hmot· díly vodného 8 až 15% razteku polymeru akrylátového typu, a výhodou pelyakrylaaidu. Je výhodné, jestliže je zpevňovací proatřodek tvářen aulfitovou pryskyřicí připravenou při teplotě 80 až 120 *C kondenzací 70 až 95 hmot. dílů aulfltevého výluhu zahuštěného na 50 až 60% koncentraci a 5 až 30 hmot. dílů močoviny.The shortcomings of the prior art compositions for the production of wading tools, in particular paddles, sogmets, stone blocks, and subsequent firing, obviate the invention. The essence of the invention is that la and la contains 94.5 to 97.5%. % abrasive grain and a ceramic binder and 2.5 to 5.5 wt. % of the reinforcing agent, based on the abrasive abrasion, consisting of 80 to 95 wt. parts of a sulfite resin; and 5 to 20 parts by weight of an aqueous 8 to 15% by weight acrylic-type polymer pellet, preferably pelyacrylaid. It is preferred that the reinforcing device is formed by an aulfite resin prepared at a temperature of 80 to 120 ° C by condensing 70 to 95 wt. parts by weight of sulphate liquor concentrated to a concentration of 50 to 60% and 5 to 30 wt. parts of urea.
Výhodou aaěai padle vynálezu je především ta, že ae deaáhne vyšší pevnosti výrobků okamžitě pe vytváření. Vlivem sležení směsi padle vynálezu ae deaáhne vyšší pevneati výrobku i pa vysušení. Tím ae uaažňujo lepší a aaadnější manipulace a skladování poloproduktů. Další výhodou vynálezu je, že ae u některých výrobků umožňuje sušení poloproduktů sa normální teplety, což přináší i energetická úspory. Další výhedeu směsi podle vynálezu je, že nahrazuje dextrin, reap. škrob, z něhož ae dextrin vyrábí, takže je he možno využít pře potravinářské účely a podobně. přitem ae zužitkují aulfitové výluhy, která jaeu v papírenském průmyslu odpadea.An advantage of the present invention is that it can instantly increase the strength of the articles when forming. Due to the decrease in the composition of the present invention and to the higher strength of the product, it is also desirable to dry the product. This makes it easier and more convenient to handle and store the semi-products. Another advantage of the invention is that, in some products, it allows drying of the semi-products with normal heats, which also brings energy savings. A further advantage of the composition according to the invention is that it replaces dextrin, reap. the starch from which ae dextrin is made, so that it can be used for food purposes and the like. At the same time, they utilize the sulphite leachate which is lost in the paper industry.
Vynález a jehe účinky jaeu blíže vysvětleny na dále uvedených příkladech jehe převedeni.The invention and its effects are explained in more detail in the following examples.
příklad 1Example 1
Ke aměai 3 500 g bruanéhe zrna bílého korundu A 99 š. 25 a 480 g keramického pejiva č. 02 byle přidána 175 ml zpevňovacího přestředku, připraveného při tepletě 110 *C kondenzací 90 hmat, dílů aulfitového výluhu zahuštěného na 55% kencentraci a 10 hmot, dílů močoviny, к nimž byle pe ochlazení přidáno 15 hmot, dílů vodného 10% roztoku pelyakrylaaidu. Saša byla důkladně prohnětena a protlačena přes aíte č. 16. zkušební tělíska byla vylisována tlakem 20 MPa a nelepila ae na kovové formy. Po vysušení za 20 hodin při teplotě 20 *C byla zjištěna pevnost v lomu u tělísek a doxtrinom 0,8 MPa a u tělísek dle příkladu 1 již 1,57 MPa a to je nárůst pevnosti o 96,2 % a u tělísek dle příkladu 2 jižTo a mixture of 3,500 grams of white corundum grains A 99 l 25 and 480 grams of ceramic beverage No. 02 was added 175 ml of reinforcing agent prepared at 110 ° C by condensation of 90 tactile parts of sulphite leachate concentrated to 55% concentration and 10 wt. parts by weight of urea, to which 15% by weight of an aqueous 10% solution of pelyacrylaid were added for cooling. The sash was thoroughly kneaded and passed through a # 16 screen. The test pieces were pressed at 20 MPa and did not stick to the metal molds. After drying at 20 ° C for 20 hours, the breaking strength of the bodies and the doxtrinome was 0.8 MPa and the bodies of Example 1 were already 1.57 MPa, which is an increase in strength of 96.2% and the bodies of Example 2 already
1,58 MPa a ta je nárůst . pennoti · 72,5 %·1.58 MPa and this is an increase. pennoti · 72.5% ·
Příklad _ 2 236 202Example _ 2236202
Ke smoi 3 500 g brusného srna bílého korundu A 99 6. 25 a 480 g branického p^jira č. 02 byle přidán» 125 «1 zpevn»vacíhe prostředku, připraveného při teplete 110 *C kendemací 90 dílů s^fit svého výluhu zahuštěného na 55% koncentraci a 10 hmO. dílů aeěeviny, k nimž byle pe ochLasent přidán» 10 ha»t· dílů vodného 10% rozteku polyakrylomidu. Saěe bila důkladně pehrtKena a potlačena piřss sít» č. 16. Ztaišebmí tělítóa _ byla vylioinána tlakea 20 MPa a nelepila se na kovové feray. Pe vysušení sa 4 hodiny na 60 *C byla zjištěna pevnost v ohybu u tělísek . s dextrinen 1,47 MPa a u tělísek dle příkladu. 1 . již 2,17 MPa a t» je nárůst pemeoti » 47,6 %· 'To 12500 g of white corundum doe A 99 6. 25 and 480 g of Branik piraeus No. 02 were added »125« 1 hardening agent prepared at 110 ° C by reclamation of 90 parts with the fit of its leachate thickened to a concentration of 55% and 10 wtO. 10 parts by weight of water and 10 parts by weight of polyacrylomide are added. The strain was thoroughly swallowed and suppressed in the No. 16 network. The embossing bodies were poured at 20 MPa and did not stick to the metal ferrule. After drying at 60 ° C for 4 hours, the bending strength of the bodies was determined. with a dextrine of 1.47 MPa and in the bodies of the example. 1. already 2.17 MPa and t »is an increase in pemeoti» 47.6% · '
Saše podle vynálezu je použitelná pe výrobu brousících nástrojů na báBi brusného zrna a keraúckéhe pjiva.The sack according to the invention is applicable to the manufacture of grinding tools for grinding abrasive grains and ceramic binders.
Claims (2)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS592782A CS236202B1 (en) | 1982-08-10 | 1982-08-10 | Compound for grinding tolls making especially for grinding wheels,segments,stones and files |
| DE19833328742 DE3328742A1 (en) | 1982-08-10 | 1983-08-09 | Process for the production of grinding tools, in particular grinding wheels, abrasive segments, grindstones and abrasive files |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS592782A CS236202B1 (en) | 1982-08-10 | 1982-08-10 | Compound for grinding tolls making especially for grinding wheels,segments,stones and files |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CS236202B1 true CS236202B1 (en) | 1985-05-15 |
Family
ID=5405173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CS592782A CS236202B1 (en) | 1982-08-10 | 1982-08-10 | Compound for grinding tolls making especially for grinding wheels,segments,stones and files |
Country Status (2)
| Country | Link |
|---|---|
| CS (1) | CS236202B1 (en) |
| DE (1) | DE3328742A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4704230A (en) * | 1983-03-08 | 1987-11-03 | Georgia-Pacific Corporation | Lignosulfonate/urea binder for particulate composites |
| US4867759A (en) * | 1987-12-18 | 1989-09-19 | The Dow Chemical Company | Binder for abrasive greenware |
| GB8915449D0 (en) * | 1989-07-06 | 1989-08-23 | Unicorn Ind Plc | Grinding tools |
| US5360465A (en) * | 1989-09-29 | 1994-11-01 | Georgia-Pacific Corporation | Particulate fertilizer dust control |
| WO1993017830A1 (en) * | 1992-03-13 | 1993-09-16 | Udo Rieser | Nail file |
-
1982
- 1982-08-10 CS CS592782A patent/CS236202B1/en unknown
-
1983
- 1983-08-09 DE DE19833328742 patent/DE3328742A1/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| DE3328742A1 (en) | 1984-02-16 |
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