CS249890B1 - Raw material mixture for matt glaze production - Google Patents

Raw material mixture for matt glaze production Download PDF

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CS249890B1
CS249890B1 CS877284A CS877284A CS249890B1 CS 249890 B1 CS249890 B1 CS 249890B1 CS 877284 A CS877284 A CS 877284A CS 877284 A CS877284 A CS 877284A CS 249890 B1 CS249890 B1 CS 249890B1
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Czechoslovakia
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glaze
raw material
matt
weight
production
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CS877284A
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Czech (cs)
Slovak (sk)
Inventor
Stefan Kovacik
Stefan Foerjes
Stefan Varga
Peter Langer
Olga Davidova
Pavol Hlodak
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Stefan Kovacik
Stefan Foerjes
Stefan Varga
Peter Langer
Olga Davidova
Pavol Hlodak
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Priority to CS877284A priority Critical patent/CS249890B1/en
Publication of CS249890B1 publication Critical patent/CS249890B1/en

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Abstract

Účelom riešenia je zlepšenie kvality povrchu matných glazúr a dosiahnutie vysokého stupňa bělosti u bielej matnej glazúry. Uvedeného účelu sa dosiahne dodržením uvedeného hmotnostného zastúpenia jednotlivých komponent surovinovej zmesi, a to: 60 až 70 % třít na báze oxidu křemičitého a oxidu boritéiho, 7 až 19 % dolomitu, 3 až 10 % plaveného kaolínu, 18 až 24 % zinkovej běloby, stopy až 1 % elektrolytu a stopy až 1 % stekucovadla. Prídavkom elektrolytu ako je chlorid sodný, chlorid draselný a pod. a stekucovadla, ako je pyrofosforečnan sodný, uhličitan sodný a pod. sa sleduje dosiahnutie optimálnych Teologických vlastností glazúry. Prídavkom keramických farbítok v hmotnostnom množstve 0,01 až 10 percent do surovinovej zmesi sa dosiahne širokej palety farebných odtieňov glazúry. Matná glazúra sa uplatní pri výrobě obkladových materiálov, ako sú obkladačky a dlaždice, spotrebnej keramiky, umeleckej keramiky a podThe purpose of the solution is to improve the surface quality of matt glazes and achieve a high degree of whiteness in white matt glaze. The stated purpose is achieved by maintaining the stated weight percentage of the individual components of the raw material mixture, namely: 60 to 70% of silica and boric oxide based rubs, 7 to 19% of dolomite, 3 to 10% of floated kaolin, 18 to 24% of zinc white, traces of up to 1% of electrolyte and traces of up to 1% of flow agent. The addition of electrolytes such as sodium chloride, potassium chloride, etc. and flow agents such as sodium pyrophosphate, sodium carbonate, etc. is aimed at achieving optimal rheological properties of the glaze. The addition of ceramic pigments in a weight amount of 0.01 to 10 percent to the raw material mixture achieves a wide range of glaze color shades. Matt glaze is used in the production of facing materials, such as tiles, consumer ceramics, art ceramics, etc.

Description

249890249890

Vynález sa týká zloženia surovinovej zme-si pre výrobu matnej glazúry, ktorá po na-nesení na keramický črep a výpale má vy-tvárať hladký, dobré přetavený, matný po-vrch, bez povrchových vád, s teplotou vý-palu 950 °C až 1 000 °C a dobou výpalu pod24 hodin.BACKGROUND OF THE INVENTION The present invention relates to a raw material composition for producing a matt glaze which, when applied to a ceramic casing and screed, is intended to form a smooth, good remelted, matte surface, free from surface defects, with a discharge temperature of 950 ° C to. 1000 ° C and firing time under 24 hours.

Doteraz používané matné glazúry sú při-pravované na báze komerčně vyrábanýchmatných frít. Matná frita sa zamiefa s pří-davkem ido 40 % hmotnosti krycej frity, 5až 10 % hmotnosti plaveného kaolínu, elek-trolytu a stekucovadla na požadovánu jem-nost. Přídavkem krycej frity pri prípravematnej glazúry sa reguluje stupeň zmatne-nia povrchu glazúry po výpale, prídavkomplaveného kaolínu, elektrolytu a stekuco-vadla sa sleduje dosiahnutie optimálnychreologických vlastností glazúry. Vzhlad po-vrchu matnej glazúry finálneiho výrobkumožno charakterizovat ako nekfudný, niedobré přetavený, so značným množstvempovrchových vád, ako sú krátery, vpichy,vzduchové bubliny vo vrstvě glazúry.The previously used matt glazes are prepared on the basis of commercially produced matt frits. The matt frit is blended with an ido addition of 40% by weight of the frit, 5 to 10% by weight of the floated kaolin, electrolyte and flowmeter to the desired fineness. The addition of a cover frit in the preparation glaze controls the degree of matting of the glaze surface after firing, the addition of floated kaolin, the electrolyte, and the scrubber to monitor the achievement of optimum rheological properties of the glaze. The appearance of the finish of the matte glaze of the final product can be characterized as non-temperate, poorly remelted, with considerable surface defects such as craters, punctures, air bubbles in the glaze layer.

Dalším nedostatkom takto pripravovanejmatnej glazúry je, že vysoký stupeň bělostiglazúry po výpale sa dá dosiahnuť len pří-davkem mikromletého zirkónsilikátu vmnožstve do 20 % hmotnosti, čo je z hle-diska vysekej ceny tejto suroviny ekonomic-ky velmi náročné.Another drawback of the thus prepared glaze is that a high degree of whiteness of the glaze after firing can only be achieved by adding micronized zirconium silicate in an amount of up to 20% by weight, which is very demanding in terms of the cost of this raw material.

Uvedené nedostatky odstraňuje matnáglazúra připravená zo surovinovej zmesi po-dlá vynálezu, ktorej podstatou je, že pozo-stáva hmotnostně zo 60 až 70 % frít na bá-ze oxidu křemičitého S1O2 a oxidu boritéhoB2O3, 7 až 19 % dolomitu, 3 až 10 % pla-veného kaolínu, 18 až 24 % zinkovej bělo-by, stopy až 1 % elektrolytu, stopy až 1 %stekucovadla.The above mentioned drawbacks are eliminated by the matglazing prepared from the raw material composition of the present invention, which is based on a weight of 60 to 70% frits based on SiO2 silica and B02O3, 7 to 19% dolomite, 3 to 10% plaque. of kaolin, 18-24% zinc white, traces up to 1% electrolyte, traces up to 1% volatilizer.

Ako elektrolyt sa použije chlorid sodný,chlorid draselný a pod. a ako stekucovadlosa použije pyrofosforečnan sodný, uhličitansodný a pod. Přídavkem keramických far-bítok v množstve 0,01 až 10 % hmotnosti sadosiahne širokej palety farebných odtieňovglazúry. Frity na báze oxidu křemičitého aoxidu boritého sa zamielajú s prídavkomdolomitu a zinkovej běloby ako malovacíchčinidiel, plaveného kaolínu, elektrolytu astekucovadla na požadovanú jemnost, s ob-saihom sušiny v glazúre nad 50 %. Po za-mletí na požadovanú jemnost a dosiahnutíoptimálnych reologických vlastností je gla-zúra vhodná na glazovanie.Sodium chloride, potassium chloride and the like are used as the electrolyte. and, as the steucide, use sodium pyrophosphate, carbonate, and the like. With the addition of ceramic paints in an amount of 0.01 to 10% by weight, a wide variety of color shades can be achieved. Silica and boron oxide-based frits are blended with addition of zolite and zinc white as the paint reagents, float kaolin, electrolyte and agglomerate to the desired fineness, with a dry matter content in the glaze above 50%. After grinding to the desired fineness and achieving optimum rheological properties, the glaze is suitable for glazing.

Dodržaním zloženia surovinovej zmesi prevýrobu matnej glazúry podl'a vynálezu sazíská matná glazúra, ktorej použitím sa do-siahne dokonale hladký povrch, ktorý jedobré přetavený, matný, prakticky bez po-vrchových vád. Výpalom sa dosiahne vyso-ký stupeň bělosti matnej glazúry, tento sapohybuje na úrovni stupňa bělosti lesklejbielej krycej glazúry.By adhering to the composition of the raw material composition of the matt glaze according to the invention, the matt glaze is emptied by which a perfectly smooth surface is obtained, which is completely refined, matt, practically free from surface defects. The firing results in a high degree of whiteness of the matt glaze, which moves at the level of the whiteness of the glossy white glaze.

Použitím keramických farbítok je možnématnú glazúru vyrobenú zo surovinovej zmesi podl'a vynálezu prefarbiť do širokejpalety farebných odtieňov. Je vhodná načrep s ikoeficientom teplotnej rozťažnostinad 62.10 "7 K-1. Příklady konkrétnej přípravy a použitiamatných glazúr: Příklad 1By using ceramic dyes, the possible glaze made from the raw material composition of the invention is dyed into a wide range of color shades. A temperature-expansion coefficient of 62.10 -7 K-1 is suitable. Examples of particular preparation and used glazes are as follows: Example 1

Hmotnostně zloženie surovinovej zmesipre výrobu bielej matnej glazúry a jej vlast-nosti: frita na báze S1O2, B2O3 (ZFR 6465) 61,1 dolomit Oslany 9,0 plavený kaolín Sedlec 7,0 zinková běloba 22,5 elektrolyt (chlorid sodný) 0,2 stekucovadlo (pyrofosforečnan sodný) 0,2 Navážené suroviny sa mefú za mokra bubnovom mlýne na zvyšok 0,25 % na site0063. objemová hmot-nost glazúry kinematická viskozita hmotnostnýobsah sušiny 1 650 kg. m-33,6.10-6m2. s_162,5 %Weight composition of raw material mixture for the production of white matt glaze and its properties: frit based on S1O2, B2O3 (ZFR 6465) 61.1 dolomite Oslany 9.0 float kaolin Sedlec 7.0 zinc white 22.5 electrolyte (sodium chloride) 0, 2 Flow Liquid (Sodium Pyrophosphate) 0.2 Weighed raw materials were wet-wetted with a drum mill to a 0.25% residue on site0063. glazing volume density kinematic viscosity mass content dry weight 1 650 kg. m-33.6.10-6m2. s_162,5%

Glazovanie je realizované na glazovacejlinke. Na vypálený pórovinový črep sa na-nesie vrstva lesklej glazúry v množstve0,220 kg. m~2 a na takto oglazovaný črepsa nanesie vrstva matnej glazúry v množ-stve 0,80 kg. m-2, pričom časový odstupmedzi polevom lesklou a polevom matnouglazúrou je 4 s.Glazing is realized on glazing. A coated glazing layer of 0.220 kg is applied to the fired potato shovel. m ~ 2 and a layer of matt glaze of 0.80 kg is applied to the glazed glazing. m-2, with a time interval between glossy glaze and glaze glaze being 4 s.

Hmotnostně zloženie surovinovej zmesipre výrobu lesklej bielej glazúry a jej vlast-nosti: frita na bázeS1O2, B2O3(ZFR 6465) plavený kaolínSedlec elektrolyt (chlorid sodný) stekucovadlo(pyrofosforeč-nan sodný) objemová hmot-nost glazúry kinematická viskozita hmotnostnýobsah sušiny 93 % 7 % 0,25 % 0,05 % 1 523 kg . m-32,0.10-6 m2. s-158 %Mass composition of the raw material mixture for the production of glossy white glaze and its properties: frit based on S1O2, B2O3 (ZFR 6465) float kaolinSedium electrolyte (sodium chloride) flowing agent (sodium pyrophosphate) bulk density glaze kinematic viscosity weight content of dry matter 93% 7% 0.25% 0.05% 1,523 kg. m-32.0.10-6 m2. s-158%

Naglazované obkladačky sa pália pri tep- lete 960 °C v tunelovej muflovej peci. Doba výpalu je 22 hodin.The glazed tiles are burned at 960 ° C in a tunnel muffle furnace. The firing time is 22 hours.

Claims (2)

5 249890 Příklad 2 frita na báze S1O2, B2O3 Hmotnostně zloženie surovinovej zmesi (ZFR 6465) 81 % pre výrobu modrej matnej glazúry a jej frita na báze vlastnosti: S1O2, B2O3 (ZFR 6470) 10 % frita na báze S1O2, B2O3 plavený kaolín (ZFR 6465) 51,4 % Sedlec 7 % frita na báze S1O2, B2O3 modré farbítko (ZFR 6470) 10,0 % na báze ZrSiV 2 % dolomit Oslany 16,0 % (K 204 68) plavený kaolín Sedlec 3,2 % elektrolyt 0,3 % zinková běloba 18,5 % (chlorid sodný) modré farbítko na báze stekucovadlo ZrSiV (K 204 68) 0,5 % (uhličitan 0,1 O/o elektrolyt (chlorid sodný) 0,2 % sodný) stekucovadlo (pyrof osforečnan objemová hmot- sodný) 0,2 % nost glazúrykinematická 1 530 kg . m~3 Navážené suroviny sa melú za mokra v viskozita 1,85.10"e mz . s bubnovom mlýne na zvyšok 0,25 % na site hmotnostný 58 % 0063. obsah sušiny Objemová hmot-nost glazúry kinematická viskozita hmotnostný obsahsušiny 1 645 kg . m-33,6.10~6 m2 . s-162,5 % Postup glazovania, množstva nánosov ačasový odstup medzi polevom lesklou amatnou glazurou sú rovnaké ako v příkla-de 1. Hmotnostně zloženie surovinovej zmesipre výrobu lesklej modrej glazúry a jejvlastnosti: Výpal obkladačiek a doba výpalu sú rov-naké ako v příklade 1. (Povrch matnej glazúry vyrobenej zo su-rovinovej zmesi podlá vynálezu sa javí akodokonale hladký, matný, dobré přetavený,prakticky bez povrchových vád. Matná glazúra vyrobená zo surovinovejzmesi podl'a vynálezu sa osvědčila v pre-váidzkových skúškach výroby matných ob-kladačiek. Uplatní sa pri výrobě obklado-vých materiálov, ako sú obkladačky a dlaž-dice, spotrebnej keramiky, umeleckej 'kera-miky a pod. PREDMET5 249890 Example 2 S1O2, B2O3-based frit Material composition of raw material (ZFR 6465) 81% for the production of blue matt glaze and its frit based on the properties: S1O2, B2O3 (ZFR 6470) 10% S1O2-based frit, B2O3 floated kaolin ZFR 6465) 51.4% Sedlec 7% S1O2-based frit, B2O3 blue dye (ZFR 6470) 10.0% ZrSiV 2% Dolomite Oslany 16.0% (K 204 68) Float kaolin Sedlec 3.2% Electrolyte 0.3% zinc white 18.5% (sodium chloride) blue dye based on ZrSiV (K 204 68) 0.5% (0.1 O / o carbonate (sodium chloride) 0.2% sodium) sodium pyrophosphate 0.25% glazure kinematics 1530 kg. m ~ 3 The weight of the raw materials is wet milled to a viscosity of 1.85.10 " m.sup.2 with a drum mill to a residue of 0.25% by weight 58% by weight 0063. dry weight content Glacial volume kinematic viscosity weight content of dry matter 1 645 kg. -33.6.10 ~ 6 m2 s-162.5% The process of glazing, the amount of deposits and the time spacing between glaze and glaze glazing are the same as in Example 1. The composition of the raw material mixture for the production of glossy blue glaze and its properties: Tile firing and time firing is also as in Example 1. (The surface of a matte glaze made from a dry mix of the invention appears perfectly smooth, matte, good remelted, virtually free of surface defects. It can be used in the production of facing materials such as tiles and floor tiles, consumer ceramics, artistic ceramics, etc. T 1. Surovinová zmes pre výrobu matnejglazúry vyznačujúca sa tým, že sa skládáhmotnostně zo 60 až 70 % frít na báze oxi-du křemičitého S1O2 a oxidu boritého B2O3, 7 až 19 % dolomitu, 3 až 10 % plavenéhokaolínu, 18 až 24 % zinkovej běloby, stopy vynalezu až 1 % elektrolytu, stopy až 1 % stekuco-vadla.1. A raw material composition for the production of matt glazing characterized in that it is comprised of 60 to 70% silicon dioxide SiO2 and boron oxide B2O3, 7 to 19% dolomite, 3 to 10% floatkolin, 18 to 24% zinc white. , traces of inventing up to 1% of electrolyte, traces of up to 1% of steeping fluid. 2. Surovinová zmes pre výrobu matnejglazúry podlá bodu 1, vyznačujúca sa tým,že obsahuje keramické farbítka v hmotnost-ně]' koncentrácii 0,01 až 10 %.2. A raw material composition for producing a matt glaze according to claim 1, characterized in that it contains ceramic dyes in a weight ratio of 0.01 to 10%.
CS877284A 1984-11-19 1984-11-19 Raw material mixture for matt glaze production CS249890B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ301300B6 (en) * 1997-01-16 2010-01-06 Ferro Gmbh Ceramic enamel composition, method for preparing thereof, method of forming glass substrate with this composition and glass substrate coated with this composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ301300B6 (en) * 1997-01-16 2010-01-06 Ferro Gmbh Ceramic enamel composition, method for preparing thereof, method of forming glass substrate with this composition and glass substrate coated with this composition

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