CS276941B6 - A method for producing belite sulfoaluminate cement - Google Patents

A method for producing belite sulfoaluminate cement Download PDF

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CS276941B6
CS276941B6 CS912767A CS276791A CS276941B6 CS 276941 B6 CS276941 B6 CS 276941B6 CS 912767 A CS912767 A CS 912767A CS 276791 A CS276791 A CS 276791A CS 276941 B6 CS276941 B6 CS 276941B6
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Czechoslovakia
Prior art keywords
clinker
cement
sulfoaluminate
anhydrite
hydration
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CS912767A
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Czech (cs)
Slovak (sk)
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CS276791A3 (en
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Jan Doc Ing Csc Majling
Sahu Dr Sadananda
Vaclava Ing Csc Tomkova
Jaromir Ing Csc Havlica
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Univ Slovenska Tech
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Priority to CS912767A priority Critical patent/CS276941B6/en
Publication of CS276791A3 publication Critical patent/CS276791A3/en
Publication of CS276941B6 publication Critical patent/CS276941B6/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/48Clinker treatment
    • C04B7/52Grinding ; After-treatment of ground cement
    • C04B7/527Grinding ; After-treatment of ground cement obtaining cements characterised by fineness, e.g. by multi-modal particle size distribution
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Spósob výroby sa týká sulfoaluminátového cementu s regulovanou hydratáciou. Jeho podstata spočívá v tom, že sa oddelene zomelie sulfoaluminátový slinok obsahujúci do 3 % hmot. anhydritu. Oddelene sa zomelie anhydrit, ktorého frakcie nad 40 pm sa zmiešajú so sulfoaluminátovým slinkom v množstve 10 až 20 % hmotThe production method relates to sulfoaluminate cement with controlled hydration. Its essence lies in the fact that sulfoaluminate clinker containing up to 3% by weight of anhydrite is ground separately. Anhydrite is ground separately, the fractions of which above 40 pm are mixed with sulfoaluminate clinker in an amount of 10 to 20% by weight

Description

/ Λ 1 CS 276941 B6 4/ Λ 1 CS 276941 B6 4

Spósob výroby belitového sulfoaluminátového cementuA method of producing belite sulfoaluminate cement

Oblast technikyTechnical field

Vynález sa týká spósobu výroby belitového sulfoaluminátovéhocementu s regulovanou hydratáciou. Súčasnv stav technikyThe invention relates to a process for the production of belit sulphoaluminate cement with controlled hydration. State of the art

Hydratácia portlandského cementu ako doteraz najdokladnéjšieštudovanéj maltoviny (anorganického spojiva) sa reguluje jemnos-tou mletia cementu, vodným súčinitelom, teplotou hydratácie,obsahom příměsí, ktorými sú nejčastéjšie vodorozpustné polyméry,alebo anorganické soli. Týmto spósobom možno regulovat priebehhydratácie a tým aj tvorbu štruktury spojivového kameňa a vývojjeho pevností aj pre iné typy anorganických spojiv.Hydration of Portland cement as the hitherto most thoroughly studied mortar (inorganic binder) is controlled by the fine grinding of the cement, the water coefficient, the hydration temperature, the content of impurities, which are the most common water-soluble polymers, or inorganic salts. In this way, the hydration and thus the formation of the binder stone structure and the development of its strength can also be controlled for other types of inorganic binders.

Cement sám osebe je kompozitný materiál,pozostávajúci z via§cerých mineralogických zložiek. Výroba cementu zahrnuje mletiecementového slinku spolu so sádrovcom. Sádrovec má funkciu vnú-torného regulátora tuhnutia. Troskoportlandské cementy sú čfalejkombinované s vysokopecnou troskou.Cement itself is a composite material consisting of multiple mineralogical components. Cement production includes grinding cement with gypsum. Gypsum has the function of an internal solidification regulator. Troscortland cements are combined with blast furnace slag.

Zrnitosti jednotlivých minerálov slinku v cemente sú závisléod ich melitelnosti (tvrdosti) a od povahy mlecieho zariadenia.Spoločné mletie slinku a přísad zaistuje dobrú homogenituvýsledného cementového prášku.The granularity of the individual clinker minerals in the cement depends on their grindability (hardness) and the nature of the grinding equipment. The combined grinding of clinker and additives ensures good homogeneity of the resulting cement powder.

Mimo akademických úvah doteraz neexistoval vážný podnět preoddelenú syntézu jednotlivých slinkových minerálov, ich mletiea zmiešanie na cementy s regulovatelnou zrnitostou jednotlivýchminerálov. Neexistoval ani podnět na oddělené mletie sádrovcaa jeho dodátočné primiešanie k pomletému slinku. Oddělené mletiesádrovca je možné, ale nie je ekonomické ani praktické. Sádrovecje lahkomelitelný minerál a kumuluje sa v jemnej frakcii cementu.Priaznivé pósobenie sádrovca ako regulátora tuhnutia závisí právěod jeho vysokéj jemnosti. Očakáva sa, že stratu homogenity cemen-tu dodatočným primiešaním zrnitostne vhodnéjšieho sádrovca nemož-no kompenzovat priaznivéjším ovplyvnením hydratácie. Třeba zobratdo úvahy aj obsah sádrovca v cemente (do 50 %) a obtiažnost doda-točného homogénneho rozptýlenia partikulárnej vysokodisperznejzložky vo vysokodisperznom systéme, v ktorom je táto zložkav nízkom zastúpení. Příliš vysoká jemnost zložky móže na druhejstraně viest ku koagulačným efektom pri príprave cementovej kašealebo malty.In addition to academic considerations, there has not been a serious incentive for a resolute synthesis of individual clinker minerals, their grinding and mixing into cements with adjustable granularity of individual minerals. There was also no incentive for separate grinding of gypsum and its additional admixture to ground clinker. Separate mletiesádrovca is possible, but not economic or practical. Gypsum is a light-weight mineral and accumulates in the fine fraction of the cement. The beneficial action of gypsum as a setting regulator depends on its high fineness. It is expected that the loss of homogeneity of the cement by additional admixture of more granularly suitable gypsum cannot be compensated for by the more favorable influence of hydration. For example, consider the gypsum content of cement (up to 50%) and the difficulty of additionally homogeneous dispersion of the particulate high-dispersion component in the high-dispersion system in which it is low. Too high fineness of the molar component on the other side of the coagulation effect in the preparation of the cement paste or mortar.

Odlišné možno nazerat na možnost ovplyvňovania hydratáciezrnitostou jednej z mineralogických zložiek slinku případesulfoaluminátových belitových slinkov. Tieto slinky majú oprotiportlandským slinkom odlišné mineralogické zloženie. Neobsahujúzlúčeniny trikalciumsilikát (C3S) a trikalciumaluminát (C3A).Obsahujú však v portlandskom slinku nepřítomné zlúčeniny tetra-kalciumaluminátsulfát (C4A3S) a anhydrit (CS).Different can be seen in the possibility of influencing the hydration of one of the mineralogical components of clinker with sulfoaluminate belite clinkers. These clinkers have a different mineralogical composition from the Portland clinker. They do not contain tricalcium silicate (C3S) and tricalciumaluminate (C3A) compounds. However, they contain tetra-calcium aluminate sulfate (C4A3S) and anhydrite (CS) compounds absent in Portland clinker.

Kryštalohydrátom, ktorý sa tvoří v počiatočnom štádiuhydratácie sulfoaluminátového belitového belitového slinku (SAB), CS 276941 B6 2 je ettringit (Ca^Al2O^(SO4)3.32 H^O - C3AS3H32). Tento sa můžepočas hydratácie tovrit dvorná odlišnými mechamzmarni - topomecha-nicky, alebo takzvaným mechanizmom cez roztok (homogénnounukleáciou). V prvom případe dochádza k výlúčeniu primárnéhoproduktu na povrchu častíc hlinitanových fáz a k spomaleniu ichdalšej hydratácie. Týmto spósobom sa uplatňuje sádrovec akoregulátor tahnutia v případe portlaňdských slinkov. Obmedzujehydratáciu C3A - minerálu s najrýchlejšou hydratáciou. Takýtomechanizmus tvorby ettringitu je však pre belitovésulfoaluminátové slinky nežiadúci. Popři retardácii hydratácievedie tiež k expanzii zaformovaných telies a strate ichmechanickéj pevnosti. V druhom případe ettringit nukleuje a precipituje v objemekvapalnej fázy. Nedochádza k brzdeniu hydratácie a vznikom vrstvykoloidného produktu na povrchu tuhých častíc hlinitanových fázk expanznému chovaniu uvedených materiálov.The crystalline hydrate formed in the initial stage of hydration of the sulfoaluminate belite belite clinker (SAB), CS 276941 B6 2, is ettringite (Ca 2 Al 2 O 3 (SO 4) 3.32 H 2 O-C 3AS 3 H32). This may be different during the hydration period by different mechammarine - topomechanical, or by so-called solution through solution (homogeneous). In the first case, the primary product is excreted on the surface of the aluminate phase particles and the slower hydration is slowed. In this way, the gypsum and coarse regulator is used in the case of portlanine clinkers. Limiting the hydration of C3A - the mineral with the fastest hydration. However, such a mechanism of ettringite formation is undesirable for belite sulfoaluminate clinkers. In addition to retarding hydration, it also leads to expansion of the formed bodies and loss of mechanical strength. In the latter case, ettringite nucleates and precipitates in the liquid phase. There is no inhibition of hydration and the formation of a colloidal product layer on the surface of the aluminate phase solids by the expansion behavior of the materials.

Doteraz existujú len obmedzené možnosti ovplyvňovania mecha-nizmu tvorby ettringitu a tým aj regulácie hydratačného pochodu.Jedná sa predovšetkým o zosúlačfovanie spomínaných parametrov(špecifický povrch cementu, vodný súčinitel, teplota hydrotáciea druh příměsí, ale tiež aj o úpravu minerálněj skladby slinku(poměr fáz, obsah volného CaO).So far, there are only limited possibilities of influencing the mechanics of ettringite formation and thus the control of the hydration process. free CaO content).

Podstata vynálezuSUMMARY OF THE INVENTION

Podstata spósobu výroby belitového sulfoaluminátového cemen-tu s regulovanou hydratáciou zo sulfoaluminátového slinku s níz-kým obsahom anhydritu spočívá v tom, že sa zomelie sulfoaluminá-tový slinok, obsahujúci do 3 % hmot. anhydritu ako slinkového mi-nerálu na běžný měrný povrch. Oddelene sa zomelie anhydrit, odst-ránia sa z něho frakcie menšie ako 40 yum a frakcia nad 40 um sazmieša so zomletým sulfoaluminátovým slinkom v množstve 10 až 20% hmot.The principle of the process for the production of a controlled hydration of belite sulfoaluminate cement from a sulfoaluminate clinker with a low anhydrite content consists in the grinding of a sulfoaluminate clinker containing up to 3% by weight. anhydrite as clinker to a conventional surface area. Separately, anhydrite is milled, and fractions of less than 40 µm are removed and the fraction above 40 µm is mixed with ground sulfoaluminate clinker in an amount of 10 to 20% by weight.

Spósob výroby belitového sulfoaluminátového cementu podlávynálezu sa ovplyvňuje mechanizmus tvorby ettringitu bez změnychemického aj fázového zloženia systému ako celku.The method of producing belite sulfoaluminate cement underlay invention is influenced by the ettringite formation mechanism without changing the chemical and phase composition of the system as a whole.

Na rozdiel ód syntézy belitového slinku s požadovaným obsa-hom anhydritu (ktorý móže byt na úrovni 20 až 30% hmot.) sav prvom kole syntetizuje len slinok s "prahovým” obsahom anhydri-tu (na úrovni 2 až 3 % hmot.). Toto prahové zastúpenie andydrituv praxi možno skontrolovat (napr. rtg.) a potvrdit tak kvalita-tívnu mineralogické skladbu slinku. Andyhrit potřebný k jeho po-žadovanému obsahu sa v upravenej zrnitosti dodatočne primiešavak mletému slinku, alebo sa dávkuje pri príprave cementovej kaše.In contrast to the synthesis of belite clinker with the desired content of anhydrite (which can be as high as 20 to 30% by weight) and only synthesize clinker with a "threshold" content of anhydride (at 2 to 3% by weight). This threshold of andydrite practice (e.g. X-ray) can be checked to confirm the quality mineralogical composition of the clinker, and the required content of the clinker is additionally admixed to the clinker to be treated, or dosed in the preparation of the cement slurry.

Pri zastúpení jemného anhydritu v hydratujúcej sústave, čoje případ pri bežnom mletí slinku, dochádza k rýchlemu nasýteniu.kvapalnej fázy iónmi SO*2-, precipitácii ettringitu na povrchuhlinitanových fáz a spomaleniu hydratácie. Pri zastúpení anhydri-tu s menšou jemnostou, čo je případ osobnéj úpravy jeho zrnitos-ti, nasýtenie kvapalnej fázy je pomalšie a k precipitácii ettrin-gitu dochádza aj v jej objeme.In the presence of fine anhydrite in the hydrating system, such as in conventional clinker grinding, the liquid phase is rapidly saturated with SO 2 - 2, ettringite precipitation at the surface aluminate phases and hydration retardation. In the case of an anhydride with less fineness, which is the case for personal adjustment of its grain size, the saturation of the liquid phase is slower and the ettrinite precipitates in its volume.

Claims (1)

PATENTOVÉ NÁROKYPATENT CLAIMS Spósob výroby belitového sulfoalumiAútového cementu s regulovanou hydratáciou zo sulfoaluminátového slinku s nízkým obsahom anhydritu, vyznačujúci sa tým, že sa zomelie sulfoaluminátový slinok, obsahujúci do 3 % hmot, anhydritu ako slinkového minerálu na běžný měrný povrch a oddelene sa zomelie anhydrit, z ktorého sa odstránia frakcie menšie ako 40 /um a následné sa frakcia nad 40 /um zmieša so zomletým sulfoaluminátovým slinkom v množstve 10 až 20 % hmot.Process for the production of belite sulfoaluminate cement with controlled hydration from low anhydrite sulfoaluminate clinker, characterized in that sulfoaluminate clinker containing up to 3% by weight of anhydrite as a clinker mineral is ground to a common specific surface and the anhydrite is separately removed from it. fraction smaller than 40 [mu] m and subsequently the fraction above 40 [mu] m is mixed with ground sulfoaluminate clinker in an amount of 10 to 20% by weight. Konec dokumentuEnd of document
CS912767A 1991-09-09 1991-09-09 A method for producing belite sulfoaluminate cement CS276941B6 (en)

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