DK2415577T3 - Fremgangsmåder til fremstilling af gelplader - Google Patents

Fremgangsmåder til fremstilling af gelplader Download PDF

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Publication number
DK2415577T3
DK2415577T3 DK11185617.5T DK11185617T DK2415577T3 DK 2415577 T3 DK2415577 T3 DK 2415577T3 DK 11185617 T DK11185617 T DK 11185617T DK 2415577 T3 DK2415577 T3 DK 2415577T3
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DK
Denmark
Prior art keywords
gel
moving element
sol
energy source
sun
Prior art date
Application number
DK11185617.5T
Other languages
English (en)
Inventor
Kang P Lee
George L Gould
William Gronemeyer
Christopher John Stepanian
Original Assignee
Aspen Aerogels Inc
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Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=33563855&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=DK2415577(T3) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Aspen Aerogels Inc filed Critical Aspen Aerogels Inc
Application granted granted Critical
Publication of DK2415577T3 publication Critical patent/DK2415577T3/da

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/026—Mattresses, mats, blankets or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/0091—Preparation of aerogels, e.g. xerogels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
    • B29C39/16—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length between endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
    • B29C39/18—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. casting around inserts or for coating articles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Physics & Mathematics (AREA)
  • Toxicology (AREA)
  • Thermal Sciences (AREA)
  • Silicon Compounds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Reinforced Plastic Materials (AREA)
  • Nonwoven Fabrics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Claims (15)

1. Fremgangsmåde til kontinuerlig støbning af opløsningsmiddelfyldte, sammenhængende plader af fiberforstærket, bøjeligt gelmateriale, omfattende: - kontinuerlig kombinering af en sol (11) og et gelinducerende middel (12) til dannelse af en katalyseret sol, - tilvejebringelse af et første bevægende element (18) og et andet bevægende element (18), hvor det andet bevægende element bevæger sig i samme retning som det første bevægende element, - tilvejebringelse af pladevat (17) som lag eller plader af fiberholdigt materiale mellem det første (18) og det andet bevægende element (18), - kombinering af den katalyserede sol med pladevattet (17), og - dannelse af en gelplade af kombinationen med en første overflade og en anden overflade ved afgivelse af den katalyserede sol sådan, at den første overflade af den katalyserede sol er i forbindelse med det første bevægende element (18), og den anden overflade af den katalyserede sol er i forbindelse med det andet bevægende element (18), hvori det første bevægende element (18) og det andet bevægende element (18) bevæger sig med en forudbestemt hastighed, der virker til at lade gelering ske i den katalyserede sol på det første bevægende element (18) og det andet bevægende element (18).
2. Fremgangsmåde til kontinuerlig støbning af opløsningsmiddelfyldte, sammenhængende plader af fiberforstærket, bøjeligt gelmateriale, omfattende: - tilvejebringelse af et første bevægende element (18) og et andet bevægende element (18), hvor det andet bevægende element (18) bevæger sig i samme retning som det første bevægende element (18), - tilvejebringelse af pladevat (17) som lag eller plader af fiberholdigt materiale mellem det første (18) og det andet bevægende element (18), - afgivelse af sol (11) på det første bevægende element (18) og kombinering af det med pladevattet (17), - dannelse af en gelplade af kombinationen med en første overflade og en anden overflade ved afgivelse og kombinering af solen sådan, at den første overflade af solen (11) er i forbindelse med det første bevægende element (18), og den anden overflade af solen er i forbindelse med det andet bevægende element (18), og - inducering af gelering af solpladen med en proces, der er valgt fra gruppen bestående af (a) en kemisk proces, og (b) spredning af en forudbestemt mængde energi fra en energikilde i et tværsnitsareal af solen.
3. Fremgangsmåde til kontinuerlig støbning af opløsningsmiddelfyldte, sammenhængende plader af fiberforstærket, bøjeligt gelmateriale, omfattende: - kontinuerlig dannelse af en gelplade ved afgivelse af katalyseret sol på et bevægende element (28; 77) med en forudbestemt hastighed og kombinering af den med pladevat (17; 75), som er tilvejebragt som lag eller plader af fiberholdigt materiale, og - inducering af gelering i kombination med det bevægende element (28; 77) med en proces, der er valgt fra gruppen bestående af (a) en kemisk proces, og (b) spredning af en forudbestemt mængde energi fra en energikilde i et tværsnitsareal af solen.
4. Fremgangsmåde ifølge krav 1, 2 eller 3, hvori pladevattet (17; 27; 75) tilvejebringes ved afrulning fra en rulle.
5. Fremgangsmåde til kontinuerlig støbning af opløsningsmiddelfyldte, sammenhængende plader af fiberforstærket, bøjeligt gelmateriale, omfattende: - kontinuerlig kombinering af en sol (21; 70) og et gelinducerende middel (22; 71) til dannelse af en katalyseret sol, og - dannelse af en gelplade ved afgivelse af den katalyserede sol på et bevægende element (28; 77) med en forudbestemt virksom hastighed og kombinering af den med pladevat (27; 75), som er tilvejebragt som lag eller plader af fiberholdigt materiale, for at lade gelering ske ved kombineringen på det bevægende element (28; 77).
6. Fremgangsmåde ifølge krav 5, hvori pladevattet (17; 27; 75) tilvejebringes ved afrulning fra en rulle.
7. Fremgangsmåde ifølge krav 1, 2, 5 eller 6, hvori det bevægende element omfatter kanter.
8. Fremgangsmåde ifølge krav 1, 2, 5 eller 6, hvori solen omfatter et materiale valgt fra gruppen bestående af uorganiske materialer, organiske materialer og en kombination af de uorganiske materialer og de organiske materialer.
9. Fremgangsmåde ifølge krav 8, hvori de uorganiske materialer er valgt fra gruppen bestående af zirkoniumoxider, yttriumforbindelser, hafniumforbindelser, aluminiumoxider, titaniumforbindelser, ceriumilte og kiselsyreanhydrider, magnesiumoxid, kalciumoxid, magnesiumfluorid, kalciumfluorid, og kombinationer deraf.
10. Fremgangsmåde ifølge krav 8, hvori de organiske materialer er valgt fra gruppen bestående af polyakrylater, polyolefiner, polystyrener, polyakrylnitriler, polyuretaner, polyimider, polyf u rfu r alalkohol, fenolfurfurylalkohol, melam inform-aldehyder, resorcinolformaldehyder, kresolformaldehyd, fenolformaldehyd, poly-vinylalkoholdialdehyd, polycyanurater, polyakrylamider, forskellige epoxyer, agar, og agarose, samt kombinationer deraf.
11. Fremgangsmåde ifølge krav 4 eller 6, hvori det fiberholdige pladevat eller måttemateriale omfatter fibre valgt fra gruppen bestående af uorganiske materialer, organiske materialer og en kombination af de uorganiske materialer og de organiske materialer.
12. Fremgangsmåde ifølge krav 4 eller 6, hvori det fiberholdige pladevat eller måttemateriale omfatter fibre med en diameter i et område fra 0,1 pm til 1000 pm eller indenfor et område på 0,001 pm til 10 pm.
13. Fremgangsmåde ifølge krav 5 eller 6, yderligere omfattende trinet: - fordeling af krympede fibre i hele gelpladen.
14. Fremgangsmåde ifølge krav 2 eller 3, hvori energikilden er valgt fra gruppen bestående af en elektromagnetisk energikilde, en infrarød energikilde, en røntgenenergikilde, en mikrobølgeenergikilde, en gammastråleenergikilde, en akustisk energikilde, en ultralydenergikilde, en partikelstråleenergikilde, en elektronstråle-energikilde, en betapartikelenergikilde, en alfapartikelenergikilde, og kombinationer deraf.
15. Fremgangsmåde ifølge krav 1, 2, 3 eller 5, hvori mindst et bevægende element er et transportbånd.
DK11185617.5T 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelplader DK2415577T3 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US48235903P 2003-06-24 2003-06-24
EP04756108A EP1638750B1 (en) 2003-06-24 2004-06-23 Methods to produce gel sheets

Publications (1)

Publication Number Publication Date
DK2415577T3 true DK2415577T3 (da) 2015-11-23

Family

ID=33563855

Family Applications (4)

Application Number Title Priority Date Filing Date
DK11190505.5T DK2422950T3 (da) 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelfolier
DK11185617.5T DK2415577T3 (da) 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelplader
DK16184354.5T DK3120983T4 (da) 2003-06-24 2004-06-23 Kontinuerlig plade af gelmateriale og kontinuerlig plade af aerogelmateriale
DK04756108.9T DK1638750T3 (da) 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelplader

Family Applications Before (1)

Application Number Title Priority Date Filing Date
DK11190505.5T DK2422950T3 (da) 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelfolier

Family Applications After (2)

Application Number Title Priority Date Filing Date
DK16184354.5T DK3120983T4 (da) 2003-06-24 2004-06-23 Kontinuerlig plade af gelmateriale og kontinuerlig plade af aerogelmateriale
DK04756108.9T DK1638750T3 (da) 2003-06-24 2004-06-23 Fremgangsmåder til fremstilling af gelplader

Country Status (14)

Country Link
US (3) US7399439B2 (da)
EP (7) EP2422950B1 (da)
JP (1) JP4898435B2 (da)
KR (3) KR101199958B1 (da)
CN (2) CN100540257C (da)
CA (1) CA2531077C (da)
DE (2) DE602004045930C5 (da)
DK (4) DK2422950T3 (da)
ES (5) ES2549034T3 (da)
HU (3) HUE047845T2 (da)
PL (5) PL2422950T3 (da)
PT (5) PT2415577E (da)
SI (5) SI2415577T1 (da)
WO (1) WO2005003476A2 (da)

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PT1638750E (pt) 2012-11-05
HUE047845T2 (hu) 2020-05-28
EP2415577A2 (en) 2012-02-08
PT2415577E (pt) 2015-10-23
JP2007524528A (ja) 2007-08-30
DK3120983T3 (da) 2019-11-18
EP3623131A1 (en) 2020-03-18
PT2422950E (pt) 2014-12-09
KR20060025564A (ko) 2006-03-21
PT2813338T (pt) 2016-11-21
KR101118583B1 (ko) 2012-02-27
ES2549034T3 (es) 2015-10-22
DE602004047685C5 (de) 2020-08-27
KR101118583B9 (ko) 2026-07-23
SI3120983T1 (sl) 2019-11-29
DK2422950T3 (da) 2014-11-17
PL2415577T3 (pl) 2016-02-29
ES2392255T3 (es) 2012-12-07
WO2005003476A2 (en) 2005-01-13
JP4898435B2 (ja) 2012-03-14
EP3120983B2 (en) 2022-08-31
US6989123B2 (en) 2006-01-24
DK3120983T4 (da) 2022-10-31
SI2813338T1 (sl) 2016-12-30
PL3120983T3 (pl) 2020-03-31
CA2531077C (en) 2012-04-24
PT3120983T (pt) 2019-12-23
US7399439B2 (en) 2008-07-15
DE602004045930C5 (de) 2020-02-20
EP2422950A3 (en) 2013-08-28
EP3120983A1 (en) 2017-01-25
CA2531077A1 (en) 2005-01-13
ES2762972T3 (es) 2020-05-26
US20050046086A1 (en) 2005-03-03
EP2415577B1 (en) 2015-08-12
EP3120983B1 (en) 2019-09-18
CN100540257C (zh) 2009-09-16
EP2813338A1 (en) 2014-12-17
DK1638750T3 (da) 2012-11-26
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EP1638750B1 (en) 2012-08-22
US20080093016A1 (en) 2008-04-24

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