DK2836355T3 - Oplægningshoved og indretning til fremstilling af en tredimensionel præform til en komponent, som er fremstillet af et fiberkompositmateriale - Google Patents

Oplægningshoved og indretning til fremstilling af en tredimensionel præform til en komponent, som er fremstillet af et fiberkompositmateriale Download PDF

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Publication number
DK2836355T3
DK2836355T3 DK13717713.5T DK13717713T DK2836355T3 DK 2836355 T3 DK2836355 T3 DK 2836355T3 DK 13717713 T DK13717713 T DK 13717713T DK 2836355 T3 DK2836355 T3 DK 2836355T3
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rovings
fiber
nozzle
head according
medium
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DK13717713.5T
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English (en)
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Volker Witzel
Ingo Karb
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Compositence Gmbh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0017—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor characterised by the choice of the material
    • B29C63/0021—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor characterised by the choice of the material with coherent impregnated reinforcing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/14—Making preforms characterised by structure or composition
    • B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/08—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B29C2793/0027—Cutting off
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/12—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Robotics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Road Paving Structures (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (14)

1. Oplægningshoved til fremstilling af fiberlag og strukturelle komponentpræforme ud fra fibre, der omfatter en indgang (20e), der er indrettet til at indføre en flerhed aftørre rovings (33; R1, R2 ). en fiberfremføringsindretning (20f) til samtidig og gensidigt uafhængig fremføring af rovings (33; R1, R2 ...), som er indført via indgangen (20e), i en fibertilførselsretning (V), en udgang (20a), der i fibertilførselsretningen (V) er anbragt nedstrøms i forhold til fiberfremføringsindretningen (20f) og indrettet til samtidig oplægning af en flerhed af rovings (33; R1, R2 ...) på en arbejdsemnebærer (40) til dannelse af en tredimensionel præform (31), en fiberskæreindretning (21,21 i, 21j), som i fibertilførselsretningen (V) er tilvejebragt nedstrøms i forhold til fiberfremføringsindretningen (20f) og opstrøms i forhold til udgangen (20a) og indrettet til at skære rovings (33; R1, R2 ...), og en dyse (22, 22i, 22j) til påføring af et medium på rovings (33; R1, R2 ...), hvor dysen (22, 22i, 22j) til påføring af mediet på rovings (33; R1, R2 ...) og til indføring af mediet i rovings (33; R1, R2 ...) er tilpasset til, at dysen omfatter en slidseformet gennemgangsspalte (22s), der strækker sig i et slidseplan (1-b) og i en tykkelsesretning (d), som er vinkelret på slidseplanet (1-b), har en højde (s) svarende til højden af en tør roving (33; R1, R2 ...) i tykkelsesretningen (d) plus en lille overmåling, der er valgt således, at der frembringes et imprægneringstryk for at presse mediet ind i rovingen.
2. Oplægningshoved ifølge krav 1, hvor dysen (22, 22i, 22j) i tilførselsretningen (V) er anbragt nedstrøms i forhold til fiberfremføringsindretningen (20f).
3. Oplægningshoved ifølge krav 1 eller 2, hvor dysen (22, 22i, 22j) i tilførselsretningen (V) er anbragt opstrøms i forhold til fiberskæreindretningen (21,21 i, 21 j).
4. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 3, hvor rovings (33; R1, R2 ...) føres ind i dysen (22) via en føringsbane (22b).
5. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 4, hvor dysen (22, 22i, 22j) omfatter en slidseformet gennemgangsspalte (22s) for hver roving af flerheden af rovings (33; R1, R2 ...).
6. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 5, hvor en pressevalse (20r) er anbragt ved udgangen (20a).
7. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 6, hvor en opvarmningsindretning (25, 25i1,25i2, 25j1,25j2) i tilførselsretningen (V) er anbragt nedstrøms i forhold til fiberskæreindretningen (21,21 i, 21j).
8. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 7, hvor en køleindretning (23, 23i, 23j) i tilførselsretningen (V) er anbragt nedstrøms i forhold til dysen (22, 22i, 22j) og opstrøms i forhold til skæreindretningen (21,21 i, 21 j).
9. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 8, hvor en mellemliggende fremføringsindretning (24, 24i, 24j) i tilførselsretningen (V) er anbragt nedstrøms i forhold til dysen (22, 22i, 22j).
10. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 9, hvor dysen (22, 22i, 22j) er indrettet til en tosidet påføring og indføring af mediet på/i rovings.
11. Oplægningshoved ifølge et hvilket som helst af kravene 7 til 10, hvor opvarmningsindretningen omfatter en endeopvarmning (25i1,25j1) til genopvarmning af mediet, der er påført på rovings (33; R1, R2 ...) og indført i rovings, hvilken endeopvarmning i tilførselsretningen (V) er anbragt opstrøms i forhold til og støder op til pressevalsen (20r).
12. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 11, hvor en flerhed af tilførselsveje (P1, P2) til flerheden aftørre rovings (33), som indføres gennem indgangen (20e), er tilvejebragt på en sådan måde, at de tørre rovings opdeles i grupper (Ri, Rj), og at derfor hver af grupperne, som tilføres udgangen (20a) via de separate tilførselsveje (P1, P2), er tilvejebragt en tilsvarende dyse (22i, 22j), skæreindretning (21 i, 21 j) og eventuelt en tilsvarende køleindretning (23i, 23j), mellemliggende fremføringsindretning (24i, 24j) og opvarmningsindretning (25i1,25i2, 25j1,25j2).
13. Oplægningshoved ifølge et hvilket som helst af kravene 1 til 12, hvor dysen (22, 22i, 22j) er indrettet til et medium, der er valgt fra et klæbemiddel til fastgørelse af rovings, et bindemiddel til forbindelse af rovings og en harpiks til imprægnering af rovings.
14. Indretning til dannelse af en præform (31) til et konstruktionselement af et fiber-kompositmateriale med en arbejdsemnebærer (40), et oplægningshoved (20) ifølge et hvilket som helst af kravene 1 til 13 til oplægning af et fibersæt (30) af rovings (33) på arbejdsemnebæreren (40) og en overførselsindretning til overførsel af præformen (31) fra arbejdsemnebæreren (40) til et efterfølgende fremstillingstrin.
DK13717713.5T 2012-04-13 2013-04-10 Oplægningshoved og indretning til fremstilling af en tredimensionel præform til en komponent, som er fremstillet af et fiberkompositmateriale DK2836355T3 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012007439A DE102012007439A1 (de) 2012-04-13 2012-04-13 Legekopf und Vorrichtung und Verfahren zum Aufbau eines dreidimensionalen Vorformlings für ein Bauteil aus einem Faserverbundwerkstoff
PCT/EP2013/001056 WO2013152853A1 (de) 2012-04-13 2013-04-10 Legekopf und vorrichtung und verfahren zum aufbau eines dreidimensionalen vorformlings für ein bauteil aus einem faserverbundwerkstoff

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DK2836355T3 true DK2836355T3 (da) 2018-01-02

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US (1) US9782926B2 (da)
EP (1) EP2836355B1 (da)
JP (1) JP6117337B2 (da)
KR (1) KR20150003314A (da)
CN (1) CN104540662B (da)
CA (1) CA2870345A1 (da)
DE (1) DE102012007439A1 (da)
DK (1) DK2836355T3 (da)
WO (1) WO2013152853A1 (da)

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DE102012007439A1 (de) 2013-10-17
US20150314522A1 (en) 2015-11-05
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CA2870345A1 (en) 2013-10-17
KR20150003314A (ko) 2015-01-08
JP2015514030A (ja) 2015-05-18
CN104540662A (zh) 2015-04-22
WO2013152853A1 (de) 2013-10-17
EP2836355B1 (de) 2017-10-04
US9782926B2 (en) 2017-10-10
CN104540662B (zh) 2016-12-14

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