EP0000739B1 - Procédé et appareillage pour la préparation de ciment dans un lit fluidisé. - Google Patents
Procédé et appareillage pour la préparation de ciment dans un lit fluidisé. Download PDFInfo
- Publication number
- EP0000739B1 EP0000739B1 EP78100518A EP78100518A EP0000739B1 EP 0000739 B1 EP0000739 B1 EP 0000739B1 EP 78100518 A EP78100518 A EP 78100518A EP 78100518 A EP78100518 A EP 78100518A EP 0000739 B1 EP0000739 B1 EP 0000739B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluidized bed
- zone
- air flow
- fuel
- precalcined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 17
- 239000004568 cement Substances 0.000 title claims description 9
- 230000008569 process Effects 0.000 title description 3
- 239000000463 material Substances 0.000 claims description 65
- 238000001816 cooling Methods 0.000 claims description 34
- 239000007789 gas Substances 0.000 claims description 30
- 239000000446 fuel Substances 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 2
- 239000011800 void material Substances 0.000 claims 2
- 238000010276 construction Methods 0.000 claims 1
- 239000003513 alkali Substances 0.000 description 6
- 235000013339 cereals Nutrition 0.000 description 6
- 238000010304 firing Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 210000001035 gastrointestinal tract Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1809—Controlling processes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/43—Heat treatment, e.g. precalcining, burning, melting; Cooling
- C04B7/44—Burning; Melting
- C04B7/45—Burning; Melting in fluidised beds, e.g. spouted beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00026—Controlling or regulating the heat exchange system
- B01J2208/00035—Controlling or regulating the heat exchange system involving measured parameters
- B01J2208/00044—Temperature measurement
- B01J2208/00061—Temperature measurement of the reactants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00504—Controlling the temperature by means of a burner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/14—Trucks; Load vehicles, Busses
- B60Y2200/143—Busses
Definitions
- the invention relates to a method for producing cement by firing powdered raw material in a fluidized bed, into which preheated raw material, fuel, preheated air and a recycled part of the fired material are introduced, the material discharged from the fluidized bed subsequently being passed through a cooling zone by a Cooling air flow is cooled, and a device for performing the method.
- a process for the production of cement is known (CH-A 292 727), in which the drying, preheating and deacidification of the raw material takes place in fluidized beds of a shaft-shaped reactor arranged one above the other, while the final firing of the material (ie the clinker formation) takes place in a funnel shape downward tapering reaction space occurs, to which fuel is fed in the lower region and the material to be burned in the upper region, a cooling zone adjoining the lower outlet end of this reaction chamber.
- the heat treatment of the material in the drying, preheating and deacidification stage is carried out by the hot exhaust gases from the finished combustion zone and possibly by additional fuel.
- a disadvantage of this method is above all the difficulty in precisely controlling the time the goods are in the finished firing zone and ensuring uniform heat treatment of all good particles in the finished firing zone.
- cement-lime gypsum 1970, pp. 343 to 347, FR-A 1 192 838 and DE-B 1 433 913.
- the disadvantages here are the effort involved in granulating the raw material and the inadequate uniformity of the heat treatment of the inner and outer material zones of the granules.
- the fired clinker is either drawn off from the fluidized bed by an overflow or a central outlet (see DE-B 1 156 012 or CH-A 381 590) or discharged together with the gases upward from the fluidized bed reactor (see. NL-A 69 08 171).
- the problem with the known process is still the strong alkali vaporization when burning in the fluidized bed.
- This results in an extraordinarily high alkali content in the exhaust gases of the fluidized bed in the case of strongly alkaline raw materials, which in many cases excludes the use of these exhaust gases for preheating the raw material and thus leads to an undesirably high heat requirement.
- the invention is therefore based on the object of avoiding these deficiencies to provide a method for firing powdered cement raw material in a fluidized bed, which is characterized by a particularly stable operation of the fluidized bed, a very evenly fired end product and a comparatively low heat consumption, and also the production permitted by cement clinker with a particularly low alkali content.
- the fluidized bed is relieved of a large part of the heat work that would otherwise have to be done, which has substantial advantages:
- the fluidized bed can be dimensioned smaller, requires less fuel and delivers a smaller amount of exhaust gas.
- the substantial reduction in the amount of exhaust gas from the fluidized bed makes it possible, in the case of a particularly high alkali content of the raw material, to dispense with the use of these exhaust gases for preheating and precalcination of the raw material, in whole or in part, without significantly increasing the heat requirement.
- the rapid and even distribution of the pre-calcined material in the fluidized bed is further promoted by the fact that the pre-calcined material is introduced into the fluidized bed from the side by part of the cooling air flow, preferably with a pulse between 49 and 98 Ns.
- this measure achieves a very good distribution of the pre-calcined material in the fluidized bed even when the material insertion point is very deep, i.e. is just above the cooling zone.
- the significantly improved combustion conditions in the fluidized bed due to the strong precalcination and the rapid, even distribution of pre-calcined material and fuel in the fluidized bed also ensure that the cooling zone immediately below the fluidized bed functions properly and, in particular, prevents operational disruptions due to caking of the material in the cooling zone.
- the method according to the invention thus delivers very homogeneously fired clinker beads of approximately uniform grain size.
- the quantity of material present in the fluidized bed is kept approximately constant irrespective of fluctuations in the quantity of material supplied and discharged.
- the necessary constant maintenance of the quantity of material cannot be achieved by simple volumetric control of the quantity of material supplied and removed.
- the amount of material in the fluidized bed is therefore regulated as a function of a gas pressure measured in the fluidized bed.
- a gas pressure measured in the fluidized bed is a very sensitive and reliable measure of the amount of material present in the fluidized bed, so that the latter can be kept constant depending on the gas pressure (by either the quantity of material discharged from the fluidized bed or the cooling zone or the quantity of material introduced into the fluidized bed or both quantities of material are controlled accordingly).
- the quantity of material located in the fluidized bed is expediently controlled as a function of the difference between a gas pressure measured in the fluidized bed and a gas pressure measured in the exhaust gas line of the fluidized bed, since an increase in the amount of exhaust gas in the fluidized bed has no influence on the setpoint value set in such a differential pressure control .
- At least part of the fuel is expediently introduced into the fluidized bed from below from below the surface of the fluidized bed, preferably approximately at the level of the supply of the pre-calcined material. Another part of the fuel can be introduced into the fluidized bed via the surface of the fluidized bed or together with the recycled part of the fired material.
- the part of the fuel which is pneumatically introduced into the fluidized bed from the side is preferably introduced into the fluidized bed together with the pre-calcined material, and advantageously at several locations distributed uniformly over the circumference of the fluidized bed. This results in a particularly rapid and even distribution of material and fuel in the fluidized bed.
- the preheating and precalcination zone will An adjustable part of the exhaust gases of the fluidized bed and preferably an adjustable part of the cooling air flow are expediently supplied, while the remaining part of the exhaust gases of the fluidized bed are removed bypassing the preheating and precalcination zone.
- the entire exhaust gases of the fluidized bed can also be removed bypassing the preheating and precalcination zone and the latter can be fed exclusively with cooling air.
- the plant contains a preheater 1, a precalcination zone 2 and a shaft-shaped reaction chamber 3 with a fluidized bed 4 and a cooling zone 5.
- the pulverulent raw material fed in at 6 is preheated in countercurrent by hot gases (arrow 7) and then passes (arrow 8) into the precalcination zone 2, where it is caused by the hot exhaust gases (arrow 9) the reaction chamber 3 and additional fuel (arrow 10) is pre-calcined to a degree of deacidification of 80 to 95%.
- the pre-calcined material is then fed (arrows 11, 12) to conveying lines 13, 14, via which it is pneumatically introduced into the fluidized bed 4 along with fuel 15 or 16 at least two mutually opposite points (arrows 17).
- the clear cross section of the reaction space 3 is narrowed in the region of the mouth of the delivery lines 13, 14 and widens conically upwards from this feed zone.
- the cross section of the reaction chamber 3 and the flow velocities of the air are dimensioned such that in the lower region of the fluidized bed, i.e. the area intended for the introduction of the pre-calcined material, i. approximately at the level of the delivery lines 13, 14, approximately the same gap degree, preferably between 0.6 and 0.7 as in the upper region of the fluidized bed.
- the pre-calcined material is fired into cement clinker. After reaching a certain clinker size, the fired material gels into the cooling zone 5, to which a cooling air flow (arrows 19) is fed from below through the air-permeable base 18.
- the cooled goods are drawn off by a rotating discharge device 20 (arrow 21). Part of the material is recycled into the fluidized bed 4 as seed clinker (arrow 22).
- a part of the cooling air flow identified by the arrows 23 is introduced into the fluidized bed 4 as loosening and combustion air from below.
- Another part (arrow 24) is drawn off laterally on the circumference of the upper region of the cooling zone 5 by an air extraction line, possibly dedusted in a cyclone 25 and by a blower 26 to the delivery lines 13, 14 as conveying air for the pre-calcined material (arrows 11, 12) and the fuel (arrows 15, 16) supplied (arrows 27, 28).
- blower 26 Another part of this air conveyed by the blower 26 can be usefully introduced into the fluidized bed 4 as additional side air below the level of the conveying lines 13, 14 (arrows 29, 30).
- Another portion of the air conveyed by the blower 26 to the cooling zone 5 can be fed to the precalcination zone 2 as additional combustion air (arrow 31). Any excess air (arrow 32) can be discarded or otherwise used. Likewise, a certain proportion of the exhaust gases from the fluidized bed 4 - in particular with a high alkali content - can be branched off bypassing the precalcination zone 2 and the preheater 1 (arrow 33).
- the system contains four pressure measuring points 34, 35, 36 and 37, of which the pressure measuring point 34 lies approximately in the area of the introduction of the material, the measuring point 35 approximately to 1/3 to 1/2 the height of the fluidized bed 4, the pressure measuring point 36 in the upper third of the fluidized bed and the pressure measuring point 37 in the exhaust pipe of the fluidized bed.
- the four pressure measuring points are connected to a pressure transducer 38 which is connected to a regulator 39.
- This regulator 39 acts on the one hand on the discharge device 20 (control line 40) and on the other hand on a feed metering device 41 (control line 42).
- the controller 39 keeps the quantity of material in the fluidized bed 4 constant, for example by means of the discharge device 20 controlled by the controller 39 only discharging the quantity of material located above the setpoint from the cooling zone 5 and thus from the fluidized bed 4 or by the material feed metering device 41 In each case a quantity of good missing at the setpoint is fed.
- a pressure value supplied by the pressure measuring points 34 to 37 is used as a measure of the quantity of material in the fluidized bed 4, for example the difference between the pressures determined at the measuring points 34 and 37.
- the grain size of the seed clinker is 2 to 4 mm; the ratio of raw flour to seed clinker is 4: 1.
- the preheated and pre-calcined material is placed in the at a temperature of approx. 840 ° C Fluid bed 4 introduced.
- the temperature in this fluidized bed is between 1300 and 1350 ° C.
- the material is cooled to a temperature of 80 to 120 ° C.
- the loss on ignition of the raw material after the preheater is 5%.
- the grain size of the deacidified raw material is 44%> 90 / 1m and 8.8%> 200 fl m.
- the air volumes can be selected as follows;
- the cooling zone 5 is fed from below 1.00 Nm 3 / kg clinker. From this, 0.33 Nm 3 / kg of KI get directly into the fluidized bed from below (arrows 23), while 0.67 Nm 3 / kg of KI are removed from the side of the cooling zone (arrow 24). From this latter part, 0.17 Nm 3 / kg KI as conveying air (arrows 27, 28) for precalcined material and fuel enter the fluidized bed 4 from the side, while 0.5 Nm 3 / kg KI directly (arrow 31) Precalcination zone 2 are supplied. An equal amount of air (0.5 Nm 3 / kg KI) reaches the precalcination zone 2 as exhaust gases from the fluidized bed (arrow 9).
- the differential pressure measured between the pressure measuring points 34 and 37 is between 78 and 118 m bar, the differential pressure between the pressure measuring points 35 and 37 between 25 and 39 m bar.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
Claims (10)
Applications Claiming Priority (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2735140 | 1977-08-04 | ||
| DE2735084 | 1977-08-04 | ||
| DE19772735084 DE2735084A1 (de) | 1977-08-04 | 1977-08-04 | Verfahren und anlage zur herstellung von zement |
| DE19772735140 DE2735140A1 (de) | 1977-08-04 | 1977-08-04 | Verfahren und anlage zur herstellung von zement |
| DE19782822419 DE2822419A1 (de) | 1978-05-23 | 1978-05-23 | Verfahren und anlage zur herstellung von zement |
| DE2822377 | 1978-05-23 | ||
| DE2822419 | 1978-05-23 | ||
| DE19782822395 DE2822395A1 (de) | 1978-05-23 | 1978-05-23 | Verfahren zur herstellung von zement |
| DE19782822377 DE2822377A1 (de) | 1978-05-23 | 1978-05-23 | Verfahren zur herstellung von zement |
| DE2822395 | 1978-05-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0000739A1 EP0000739A1 (fr) | 1979-02-21 |
| EP0000739B1 true EP0000739B1 (fr) | 1981-04-15 |
Family
ID=27510504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP78100518A Expired EP0000739B1 (fr) | 1977-08-04 | 1978-07-27 | Procédé et appareillage pour la préparation de ciment dans un lit fluidisé. |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4213790A (fr) |
| EP (1) | EP0000739B1 (fr) |
| JP (1) | JPS5434325A (fr) |
| CA (1) | CA1115297A (fr) |
| DE (1) | DE2860617D1 (fr) |
| DK (1) | DK347078A (fr) |
| GR (1) | GR64304B (fr) |
| IT (1) | IT1097686B (fr) |
| PT (1) | PT68379A (fr) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2474478B1 (fr) * | 1980-01-30 | 1986-02-28 | Creusot Loire | Procede et dispositif de fabrication de clinker de ciment |
| DE3107711A1 (de) * | 1981-02-28 | 1982-10-07 | Creusot-Loire Entreprises, 92150 Suresnes | Verfahren zur herstellung von zementklinker |
| JPS5829112A (ja) * | 1981-08-12 | 1983-02-21 | Pioneer Video Corp | 磁気記録再生方法 |
| JPS58115047A (ja) * | 1981-12-28 | 1983-07-08 | 石川島播磨重工業株式会社 | 粉末原料の焼成設備 |
| JPS60264350A (ja) * | 1984-06-11 | 1985-12-27 | 秩父セメント株式会社 | 白セメントクリンカの製造方法とその装置 |
| US4975046A (en) * | 1990-01-18 | 1990-12-04 | Gas Research Institute | Cement shaft suspension furnace and process |
| US5188668A (en) * | 1991-08-06 | 1993-02-23 | Gas Research Institute | Cement advanced furnace and process |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2409707A (en) * | 1943-01-29 | 1946-10-22 | Standard Oil Dev Co | Cement manufacture |
| CH292727A (fr) * | 1951-01-30 | 1953-08-31 | Anonima Ammonia Casale Societa | Procédé de fabrication de ciment artificiel. |
| CH381590A (fr) * | 1958-10-07 | 1964-08-31 | Pyzel Robert | Procédé de préparation d'un ciment hydraulique et appareil pour sa mise en oeuvre |
| DE1767628C3 (de) * | 1968-05-30 | 1985-03-14 | Metallgesellschaft Ag, 6000 Frankfurt | Verfahren zur Durchführung endothermer Prozesse |
| JPS49111926A (fr) * | 1973-02-26 | 1974-10-24 | ||
| AT352430B (de) * | 1975-06-17 | 1979-09-25 | Eumig | Optische signaleinrichtung von elektro- akustischen uebertragungseinrichtungen |
| DE2528290C3 (de) * | 1975-06-25 | 1979-09-13 | Schubert & Salzer Maschinenfabrik Ag, 8070 Ingolstadt | Arbeitsverfahren und Vorrichtung zum Überwachen des gesponnenen Fadens an Offen-End-Rotorspinnmaschinen |
-
1978
- 1978-07-21 CA CA307,850A patent/CA1115297A/fr not_active Expired
- 1978-07-22 GR GR56840A patent/GR64304B/el unknown
- 1978-07-24 US US05/927,366 patent/US4213790A/en not_active Expired - Lifetime
- 1978-07-27 DE DE7878100518T patent/DE2860617D1/de not_active Expired
- 1978-07-27 EP EP78100518A patent/EP0000739B1/fr not_active Expired
- 1978-07-29 JP JP9307078A patent/JPS5434325A/ja active Granted
- 1978-08-02 PT PT68379A patent/PT68379A/pt unknown
- 1978-08-03 IT IT26440/78A patent/IT1097686B/it active
- 1978-08-04 DK DK347078A patent/DK347078A/da not_active Application Discontinuation
Also Published As
| Publication number | Publication date |
|---|---|
| IT7826440A0 (it) | 1978-08-03 |
| PT68379A (de) | 1978-09-01 |
| US4213790A (en) | 1980-07-22 |
| JPS5711862B2 (fr) | 1982-03-06 |
| CA1115297A (fr) | 1981-12-29 |
| GR64304B (en) | 1980-03-03 |
| DK347078A (da) | 1979-02-05 |
| EP0000739A1 (fr) | 1979-02-21 |
| IT1097686B (it) | 1985-08-31 |
| JPS5434325A (en) | 1979-03-13 |
| DE2860617D1 (en) | 1981-05-07 |
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