EP0004146B1 - Elektrischer Verbinder mit Presshülse - Google Patents

Elektrischer Verbinder mit Presshülse Download PDF

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Publication number
EP0004146B1
EP0004146B1 EP79300267A EP79300267A EP0004146B1 EP 0004146 B1 EP0004146 B1 EP 0004146B1 EP 79300267 A EP79300267 A EP 79300267A EP 79300267 A EP79300267 A EP 79300267A EP 0004146 B1 EP0004146 B1 EP 0004146B1
Authority
EP
European Patent Office
Prior art keywords
metal sleeve
crimping ferrule
connector
crimping
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP79300267A
Other languages
English (en)
French (fr)
Other versions
EP0004146A1 (de
Inventor
Wilhelm Cornelis Johannes Esser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AMP Inc filed Critical AMP Inc
Publication of EP0004146A1 publication Critical patent/EP0004146A1/de
Application granted granted Critical
Publication of EP0004146B1 publication Critical patent/EP0004146B1/de
Expired legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H01R4/203—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact
    • H01R4/206—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact with transversal grooves or threads

Definitions

  • This invention relates to an electrical connector.
  • an electrical connector which comprises an electrical terminal having a contact end and a crimping ferrule for connection to an electrical conductor, the crimping ferrule being received in a metal sleeve which extends beyond the end of the crimping ferrule in the direction away from the contact end of the terminal, the metal sleeve in turn being received in an outer sleeve of electrically insulating material.
  • a bared end portion of the conductor of an insulated electrical conductor is inserted into the crimping ferrule of the terminal through the metal sleeve, with an insulated portion of the conductor positioned in the portion of the metal sleeve which extends beyond the crimping ferrule of the terminal.
  • the crimping ferrule is then crimped on to the conductor through the overlying outer insulating sleeve and the metal sleeve, both of which are also permanently deformed by such crimping, and the portion of the metal sleeve which extends beyond the crimping ferrule is crimped about the insulation of the conductor through the overlying outer insulating sleeve which is also permanently deformed by this crimping.
  • the metal sleeve serves to protect the conductor from bending stresses which would otherwise occur at the position where the conductor enters the crimping ferrule of the terminal.
  • the terminal can be made, for example by stamping and forming, from relatively thin stock material whereby the contact end thereof can be given desirable spring properties, the metal sleeve serving to increase the thickness of metal at the crimping ferrule of the terminal, thereby to ensure reliable crimping of the terminal to the conductor.
  • an electrical connector comprising an electrical terminal having a contact end and a crimping ferrule for connection to an electrical conductor, the crimping ferrule being received in a metal sleeve which extends beyond the end of the crimping ferrule in the direction away from the contact end of the terminal, the metal sleeve in turn being received in an outer sleeve of electrically insulating material, is characterised in that the metal sleeve is a seamless member having a relatively thick wall over the portion overlying the crimping ferrule, and a relatively thin wall over the portion extending beyond the end of the crimping ferrule.
  • the connector of this invention has the advantage that the two portions of this metal sleeve inherently have the necessary characteristics to enable the connector to be easily and reliably crimped to an insulated conductor, while allowing the terminal to be of any desired form, for example stamped and formed from resilient sheet metal.
  • Figure 1 shows a seamless circular cross-section metal sleeve 1 having a relatively thick wall portion 2 and a relatively thin wall portion 3.
  • Such a metal sleeve can be formed by conventional metal working techniques.
  • an intermediate portion 4 providing a funnel entry 5 from the portion 3 into the portion 2.
  • the intermediate portion 4 also provides a shoulder 6 facing into the portion 2.
  • the free end 7 of the portion 3 is flared outwardly to provide a funnel entry thereto.
  • FIG 2 shows the metal sleeve 1 received in an outer sleeve 8 of electrically insulating plastics material, which outer sleeve 8 extends beyond the free end 7 of the portion 3 of the sleeve 1.
  • Figure 3 shows the complete connector which includes an electrical terminal 9 having a receptacle contact end 10 for mating with a flat tab (not shown) and a crimping ferrule 11 of known form for connection to an electrical conductor, the crimping ferrule 11 being received in the portion 2 of the metal sleeve 1 with its insertion limited by the shoulder 6 therein.
  • the insulation 12 is stripped from a portion at the end of an insulated electrical conductor 13, and the end portion is then inserted into the free end of the outer sleeve 8 with the end of the conductor 13 being guided into the crimping ferrule 11 by the funnel entry 5 of the metal sleeve 1, which funnel entry 5 also serves to limit insertion of the conductor by engagement of the insulation 12 on the conductor with the funnel entry 5.
  • the crimping ferrule 11 is then crimped down on to the conductor 13 through the outer sleeve 8 and the portion 2 of the metal sleeve 1, and the portion 3 of the metal sleeve 1 can be crimped down on to the insulation 12 of the conductor through the outer sleeve 8, in known manner.
  • the relatively thick wall of the portion 2 of the metal sleeve 1 ensures reliable crimping of the connector 1 on to the conductor 13 even when the material from which the terminal 9 is made is relatively thin as may be necessary to ensure the necessary spring properties for the receptacle end 10 thereof, while the relatively thin wall of the portion 3 of the metal sleeve 1 allows for easy crimping of this portion on to the insulation 12 of the conductor. Further, the absence of a seam in the metal sleeve 1 ensures that the metal sleeve 1 will not relax after crimping as could occur if the metal sleeve 1 had a longitudinally extending open seam as found in some known connectors.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Switches With Compound Operations (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (4)

1. Elektrischer Verbinder mit einem elektrischen Anschluß (9), der ein Kontaktende (10) und eine Klemmhülse (11) zur Verbindung mit einem elektrischen Leiter aufweist, wobei die Klemmhülse (11) in einer Metallhülse (1) aufgenommen ist, die sich über das'Ende der Klemmhülse (11) hinaus in einer Richtung weg von dem Kontaktende (10) des Anschlusses (9) erstreckt, wobei die Metallhülse (1) ihrerseits in einer äußeren Hülse (8) aus elektrisch isolierendem Material aufgenommen ist, dadurch gekennzeichnet, daß die Metallhülse (1) ein nahtloses Glied ist, das eine relativ dicke Wand über denjenigen Teil (2) hat, der die Klemmhülse (11) umgibt, und das eine relativ dünne Wand über denjenigen Teil (3) hat, der sich, über das Ende der Klemmhülse (11) hinaus erstreckt.
2. Verbinder nach Anspruch 1, dadurch gekennzeichnet, daß die Metallhülse (1) einen Zwischenteil (4) zwischen den relativ dickwandigen und den relativ dünnwandigen Teilen (2 und 3) hat, wobei der Zwischenteil (4) einen trichterförmigen Einlaß von dem dünnwandigen Teil (3) in den dickwandigen Teil (2) bietet.
3. Verbinder nach Anspruch 2, dadurch gekennzeichnet, daß der Zwischenteil (4) eine Schulter (6) aufweist, die zu dem dickwandigen Teil (2) weist.
4. Verbinder nach Anspruch 2 oder 3, dadurch gekennzeichnet, daß das freie Ende (7) des dünnwandigen Teils (3) der Metallhülse (1) sich nach außen erweitert, um einen trichterförmigen Einlaß zu bieten.
EP79300267A 1978-03-08 1979-02-21 Elektrischer Verbinder mit Presshülse Expired EP0004146B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB911378 1978-03-08
GB911378 1978-03-08

Publications (2)

Publication Number Publication Date
EP0004146A1 EP0004146A1 (de) 1979-09-19
EP0004146B1 true EP0004146B1 (de) 1981-06-24

Family

ID=9865620

Family Applications (1)

Application Number Title Priority Date Filing Date
EP79300267A Expired EP0004146B1 (de) 1978-03-08 1979-02-21 Elektrischer Verbinder mit Presshülse

Country Status (12)

Country Link
EP (1) EP0004146B1 (de)
JP (1) JPS54126989A (de)
AR (1) AR215222A1 (de)
AT (1) AT370259B (de)
BR (1) BR7901386A (de)
CA (1) CA1098601A (de)
DE (1) DE2960427D1 (de)
DK (1) DK147520C (de)
ES (1) ES478380A1 (de)
FI (1) FI67156C (de)
MX (1) MX144918A (de)
NO (1) NO149014C (de)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4953289A (en) * 1989-06-05 1990-09-04 Pyle Overseas B.V. Conductor terminating method
DE19843886A1 (de) * 1998-09-24 2000-03-30 Grote & Hartmann Kabelschuh
DE19908031B4 (de) * 1999-02-24 2009-08-13 Auto-Kabel Management Gmbh Verbindung eines elektrischen Aluminiumkabels mit einem aus Kupfer oder dergleichen Metall bestehenden Anschlußteil
TWI307985B (en) * 2006-03-31 2009-03-21 Ks Terminals Inc Electrical terminal connector and method of fabricating same
JP6522872B2 (ja) * 2013-02-22 2019-05-29 古河電気工業株式会社 圧着端子、接続構造体、コネクタ及び、接続構造体の製造方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR925224A (fr) * 1944-07-28 1947-08-28 British Insulated Callenders Conducteurs terminaux perfectionnés pour câbles électriques
GB885233A (en) * 1957-06-04 1961-12-20 Gen Electric Co Ltd Improvements in or relating to connections between electric conductors
US2958723A (en) * 1957-10-02 1960-11-01 Thomas & Betts Corp Electrical connector and sealing means therefor
US3356987A (en) * 1966-08-10 1967-12-05 Amp Inc Insulation support and wire guide for an electrical connector
FR2048467A5 (de) * 1969-06-09 1971-03-19 Lucas Industries Ltd
US3844923A (en) * 1973-08-02 1974-10-29 P Sandrock Dangler assembly for electro-chemical installations

Also Published As

Publication number Publication date
AR215222A1 (es) 1979-09-14
AT370259B (de) 1983-03-10
MX144918A (es) 1981-12-02
NO149014B (no) 1983-10-17
ATA147679A (de) 1982-07-15
DK94479A (da) 1979-09-09
JPS54126989A (en) 1979-10-02
BR7901386A (pt) 1979-10-02
NO790448L (no) 1979-09-11
DE2960427D1 (en) 1981-10-01
DK147520B (da) 1984-09-10
FI67156C (fi) 1985-01-10
FI67156B (fi) 1984-09-28
EP0004146A1 (de) 1979-09-19
NO149014C (no) 1984-01-25
ES478380A1 (es) 1979-11-01
DK147520C (da) 1985-07-22
FI790742A7 (fi) 1979-09-09
CA1098601A (en) 1981-03-31

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