EP0044880A1 - Lame pour porte enroulable ou porte à lames articulées; installation et procédé pour la fabrication d'une telle lame - Google Patents
Lame pour porte enroulable ou porte à lames articulées; installation et procédé pour la fabrication d'une telle lame Download PDFInfo
- Publication number
- EP0044880A1 EP0044880A1 EP80104506A EP80104506A EP0044880A1 EP 0044880 A1 EP0044880 A1 EP 0044880A1 EP 80104506 A EP80104506 A EP 80104506A EP 80104506 A EP80104506 A EP 80104506A EP 0044880 A1 EP0044880 A1 EP 0044880A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- hollow
- rollers
- profile
- profiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 27
- 238000009434 installation Methods 0.000 title 1
- 239000002184 metal Substances 0.000 claims abstract description 83
- 239000011810 insulating material Substances 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000003801 milling Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 239000002984 plastic foam Substances 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 4
- 238000003892 spreading Methods 0.000 claims description 4
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 3
- 239000011496 polyurethane foam Substances 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 239000011796 hollow space material Substances 0.000 abstract 3
- 241000446313 Lamella Species 0.000 description 5
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/08—Roll-type closures
- E06B9/11—Roller shutters
- E06B9/15—Roller shutters with closing members formed of slats or the like
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/08—Roll-type closures
- E06B9/11—Roller shutters
- E06B9/17—Parts or details of roller shutters, e.g. suspension devices, shutter boxes, wicket doors, ventilation openings
- E06B2009/17069—Insulation
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/08—Roll-type closures
- E06B9/11—Roller shutters
- E06B9/17—Parts or details of roller shutters, e.g. suspension devices, shutter boxes, wicket doors, ventilation openings
- E06B2009/17092—Manufacturing
Definitions
- the invention relates to a door leaf for a ceiling link or roller door consisting of a hollow profile formed by two sheet metal shells, the cavity of which is filled with a heat-insulating mass, with joint elements provided on the long sides of the hollow profile, and with two next to the two joint elements over the length of the Gates extending columns, which are bounded by legs bent towards the cavity side.
- Such a door leaf is known (DE-OS 27 35 899).
- the two sheet metal shells are provided with bends on their long sides provided with the joint elements. In the area of the bends there is a gap between the two sheet metal shells, through which a cold bridge is avoided. The gap is bridged by a plastic membrane that has a low thermal conductivity.
- the two sheet metal shells are held together in that the heat-insulating foam mass engages behind the bends.
- the invention has for its object to design the door leaf of the type described above so that it is suitable for a continuously running automatic manufacturing process.
- Characteristic a makes it possible to press in the gaps by means of cutting rollers, while the door leaf is supported with the other side against the pressure of the split rollers by simple contact, for example on a lower belt, without the need for special holding means to be carried. This is not possible if, as in the known door leaf, the gaps are provided on the long sides provided with the joint elements.
- Feature b prevents the part of the sheet metal shell in question, which is located between the gaps, from being bent by the deformation pressure of the splitting rollers; moreover, this part cannot fall off the heat-insulating mass when the adhesive strength decreases.
- Feature c) also contributes to the production of the gaps by a chipless pressing in by means of splitting rollers, which are particularly suitable for a continuously running automatic manufacturing process.
- the sheet metal shell to be provided with the gaps can be attached next to the two on the inside of the cavity Notches each in the middle between the notches on the side facing away from the cavity, another notch can be made. This further notch makes it easier to press in the gap with the splitting rollers.
- a preferred embodiment of the method for producing the door leaves according to the invention provides that two metal strips, which are wound on metal strip rolls, are drawn off from an infeed frame and are formed in a two-tier roll forming machine to form the hollow metal profile.
- this roll forming machine one of the strips is provided with the beads and the notches located therein.
- the undersides of the pre-profiled strips are then pressed together by pressure rollers and their upper sides are held apart by an expanding lug or an expanding roller.
- the outlet nozzle of a plastic foam machine is attached, through which a curable plastic foam material, for example polyurethane, is filled between the belts.
- This plastic foam mass is the heat-insulating material.
- the closed metal strips pass through an alignment section before they are passed on to the curing section in which the plastic cures.
- the cutting machine is equipped with a floating saw, which allows the moving metal strip to be cut into individual metal hollow profiles of the desired length. In order to avoid a jam inside this saw, the sawn-off individual pieces are pulled out of the cutting machine at an accelerated rate.
- a hollow metal profile is gripped by a lifting pliers at both ends and moved into a position lower by the width of this hollow metal profile. In this lower position, it is then gripped and held in place by holding forceps. After the holding tongs have been accessed, the lifting tongs move back into their upper position so that they are ready for operation again.
- the next following hollow metal profile is then inserted by means of corresponding drive rollers with its lower joint element into the upper joint element of the previous hollow metal profile. This last arrived hollow metal profile is then gripped by the lifting pliers so that this cycle can be repeated.
- the nested metal hollow profiles are laterally guided to a milling system by means of a cross conveyor belt.
- slots are milled into the heat-insulating compound filling the cavity on the end faces of the hollow metal profiles, so that end pieces with their mounting lugs can be attached to these slots.
- These end pieces are pressed on in a subsequent process step.
- the individual door leaves which are already pushed together to form a roller door curtain.
- the interlocking door leaves are wound into a bale.
- paper is inserted between the individual layers of the door leaves to protect the door leaves against scratching. This paper is pulled off a roll of paper.
- the device used to carry out the manufacturing method according to the invention is provided in connection with the individual exemplary embodiments, insofar as this does not already result from the description of the manufacturing method.
- FIG. 1 shows a cross section through a door leaf 1 according to the invention. It consists of a hollow metal profile which is formed by two interlocking lamella leaves 20, 21. These lamella blades 20, 21 have different strengths.
- the lamella leaf 20, which formed the outer shell of the profile body, has the greater wall thickness because it has to have the necessary stability and tensile strength of the door leaf.
- the thinner lamella leaf 21 forms the cavity wall 7 lying on the inside of the gate. In this cavity wall 7 beads 13 are fitted, within which the gaps 9 run.
- the gaps 9 are delimited by two legs 12 bent into the cavity 3.
- the bending edge of the legs 12 runs along the notches 15.
- the column 9 are in close to the narrow sides of the cavity 10, so that as large a part of the cavity wall as possible. 7 lies isolated.
- the cavity 3 of the door leaf is filled with a heat insulating mass.
- FIG. 2 shows that two pairs of notches 15 are provided on the surface 17 of the wall 7 facing the cavity 3 to form the gaps 9.
- a further, deeper notch 16 is made centrally between the two notches 15 of each pair. All three notches 15, 16 are located within a bead 13 which protrudes toward the cavity 3. If a tool is pressed into the notch 16, the notch 16 tears open to a gap 9, as shown in FIG. 1.
- Fig. 3 shows how two articulated elements of two door leaves interlock.
- FIG. 4 shows a perspective view of a door leaf according to the invention.
- the column ? 9 are bridged by individual, narrow webs 11. These narrow webs bring about a mechanically firm connection of the cavity wall 7 facing the interior of the gate to the joint elements.
- the gaps 9 lie within a bead 13.
- the gaps 9 are delimited by legs 12 which are bent inwards to the cavity 3.
- the lower part shows that the gap 9 can also be continuous.
- an inlet scaffold 30, on which there are two metal tape rolls 31, 32, metal tapes 33, 34 removed.
- This inlet scaffold is shown in FIGS. 10 and 11.
- the metal strips 33, 34 are drawn off from the infeed stand via rollers 302, 303 of a roller stand 301.
- the belts are rotated through 90 ° and drive rollers 38, which are arranged at the entrance of a two-tier roll forming machine 35, are driven.
- the thinner metal strip 33 runs through a beading station, in which it is provided with a continuous beading by appropriately designed rollers 39.
- the notching station in which the metal strip 33 is provided with the notches 15, 16 shown in FIG. 2, is located behind the beading station.
- the notches are pressed there with the aid of rollers 37 which are equipped with cutting edges.
- the metal strips 33, 34 are then pre-profiled in subsequent rollers 36. This is shown in FIGS. 5 and 6.
- the metal strips then arrive at a second roll forming machine 40, which is shown in more detail in FIGS. 13 and 14.
- pressure rollers 41 At the inlet of this second roll forming machine 40 there are pressure rollers 41, in which the undersides of the pre-profiled strips 33 J 34 are pressed together. This is shown in more detail in FIG. 7.
- the second roll forming machine 40 also has an expanding roller 42, with which the upper sides of the pre-profiled strips 33, 34 are kept spread.
- This curing section 62 is shown schematically in the left part of FIGS. 15 and 16. From the curing section, the endless hollow profile formed from the metal strips 33, 34 passes into a length measuring device 70. This length measuring device is used to control the cutting machine 80, with which the endless profile is sawn into individual pieces. The length measuring device is equipped with a spring-loaded measuring wheel running on the profile and with length and piece counters. The endless profile then passes from the length measuring device into a splitting station 75, in which the notches 16 to columns 9 are opened with splitting rollers 76. The indentation of the column is clarified in FIG. 8. The profile is held by a counter roller 78 when the split roller 76 presses in the column 9.
- the split roller 76 can be lifted off the cavity wall 7 of the profile, so that individual gaps with webs 11 lying between them can be produced.
- Behind the splitting station is a scaffolding 77 which advances the endless profile to a cutting machine 80.
- This cutting machine 80 is used for the flying cutting of the endless profile.
- it is equipped with a flying saw 81, which is located on a saw carriage 82.
- the control of this cut-to-length slide or the flying saw takes place with the length measuring device 70.
- the arrangement of the length measuring device, splitting station, driving frame and cutting machine is shown in FIGS. 15 and. 16 shown.
- the individual, cut-off profile bodies are acceleratedly pulled out of the cut-to-length machine by a drive frame 85 and conveyed via guide rollers 86 into a mounting device 91.
- This assembly device 91 is used to automatically interleave the cut Me tall hollow profiles.
- the last inserted metal hollow profile 92 is gripped by a lifting pliers 94.
- This lifting clamp 94 then moves to a lower position, which is exactly the width of the metal hollow profile 92 lower than the entry position. In this lower position, the metal hollow profile 92 is then gripped by holding pliers 92.
- the next metal hollow profile 93 is now introduced into the assembly device from the driving frame 85.
- This hollow metal profile 93 is with its lower joint element 6 in the upper.
- FIG. 19 illustrates the interlocking of the hollow metal profiles 92 and 93.
- the holding pliers 95 are shown schematically by two rods which are pressed against the profile 92.
- the stop 99 is folded away, so that the individual profiles reach the roller table 114 from the drive roller 98.
- FIG. 20 The further procedure is shown in FIG. 20.
- the nested profiles slide over a fold-down slope 102 onto a cross conveyor belt 100.
- the slope can be operated with a pneumatic cylinder 103.
- the cross conveyor belt 100 can be operated in cycles. It guides the nested profiles one after the other into a milling system 104. In this milling system, a slot is milled on both sides of the profile from above and below.
- the cross conveyor belt 100 then conveys the individual profiles to a preassembly station, in which an end piece 22 is pushed onto a slide rail on both sides from a magazine.
- the assembly with the holding tongs, lifting tongs and damping stop is used in the assembly device. retracted to the new specified bar length.
- This rod length is also the length measuring device and and. thus entered the cutting machine.
- the number of cycles of the cross conveyor belt 100 and the number of cycles of the milling system and the press-on system for the end pieces is shortened, so that there is a distance between the outgoing and the newly incoming tank.
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Operating, Guiding And Securing Of Roll- Type Closing Members (AREA)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP80104506A EP0044880B1 (fr) | 1980-07-30 | 1980-07-30 | Lame pour porte enroulable ou porte à lames articulées; installation et procédé pour la fabrication d'une telle lame |
| AT80104506T ATE4606T1 (de) | 1980-07-30 | 1980-07-30 | Torblatt fuer ein deckenglieder- oder rolltor; vorrichtung und verfahren zur herstellung eines torblattes. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP80104506A EP0044880B1 (fr) | 1980-07-30 | 1980-07-30 | Lame pour porte enroulable ou porte à lames articulées; installation et procédé pour la fabrication d'une telle lame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0044880A1 true EP0044880A1 (fr) | 1982-02-03 |
| EP0044880B1 EP0044880B1 (fr) | 1983-09-07 |
Family
ID=8186735
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80104506A Expired EP0044880B1 (fr) | 1980-07-30 | 1980-07-30 | Lame pour porte enroulable ou porte à lames articulées; installation et procédé pour la fabrication d'une telle lame |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0044880B1 (fr) |
| AT (1) | ATE4606T1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2587406A1 (fr) * | 1985-09-17 | 1987-03-20 | Georges Marcel | Embout pour eviter le deboitement des lames metalliques de volets ou stores roulants |
| EP0283466B1 (fr) * | 1987-03-11 | 1992-06-17 | Salandri Ag | Dispositif de protection pour guichets |
| TWI382120B (zh) * | 2010-05-31 | 2013-01-11 | Guang Chao Ind Co Ltd | Hollow roll door structure |
| CN113258867A (zh) * | 2021-03-24 | 2021-08-13 | 浙江双宇电子科技有限公司 | 一种制作组件边框的型材及其生产工艺 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2823732B1 (de) * | 1978-05-31 | 1979-10-11 | Heinrich Bueter | Vorrichtung zum Ausschaeumen von langgestreckten Hohlprofilkoerpern,insbesondere Rolladenstaeben |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1128688A (fr) * | 1955-07-06 | 1957-01-09 | Baumann Fils & Cie | Volet roulant à lattes articulées en matière plastique |
| DE1534789A1 (de) * | 1964-02-05 | 1969-08-21 | Josef Wiebeler | Verfahren und Maschine zum automatischen Zusammensetzen einer aus einzelnen Staeben bestehenden Rollade |
| FR2177642B1 (fr) * | 1972-03-29 | 1976-08-06 | Bubendorff Richard | |
| DE2348346C3 (de) * | 1973-09-26 | 1978-09-28 | Walter 5411 Hilgert Hardt | Verfahren und Vorrichtung zum Zusammenbau eines Rolladenpanzers |
| FR2297987A1 (fr) * | 1975-01-17 | 1976-08-13 | Griesser Sa | Lame de volet roulant et procede de fabrication |
-
1980
- 1980-07-30 AT AT80104506T patent/ATE4606T1/de not_active IP Right Cessation
- 1980-07-30 EP EP80104506A patent/EP0044880B1/fr not_active Expired
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2823732B1 (de) * | 1978-05-31 | 1979-10-11 | Heinrich Bueter | Vorrichtung zum Ausschaeumen von langgestreckten Hohlprofilkoerpern,insbesondere Rolladenstaeben |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2587406A1 (fr) * | 1985-09-17 | 1987-03-20 | Georges Marcel | Embout pour eviter le deboitement des lames metalliques de volets ou stores roulants |
| EP0283466B1 (fr) * | 1987-03-11 | 1992-06-17 | Salandri Ag | Dispositif de protection pour guichets |
| TWI382120B (zh) * | 2010-05-31 | 2013-01-11 | Guang Chao Ind Co Ltd | Hollow roll door structure |
| CN113258867A (zh) * | 2021-03-24 | 2021-08-13 | 浙江双宇电子科技有限公司 | 一种制作组件边框的型材及其生产工艺 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0044880B1 (fr) | 1983-09-07 |
| ATE4606T1 (de) | 1983-09-15 |
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