EP0052219A1 - Procédé pour fabriquer des dalles à dessins en matières thermoplastiques - Google Patents
Procédé pour fabriquer des dalles à dessins en matières thermoplastiques Download PDFInfo
- Publication number
- EP0052219A1 EP0052219A1 EP81108012A EP81108012A EP0052219A1 EP 0052219 A1 EP0052219 A1 EP 0052219A1 EP 81108012 A EP81108012 A EP 81108012A EP 81108012 A EP81108012 A EP 81108012A EP 0052219 A1 EP0052219 A1 EP 0052219A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- segments
- raw
- plate
- tiles
- segment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000012815 thermoplastic material Substances 0.000 title claims description 7
- 239000003086 colorant Substances 0.000 claims abstract description 7
- 238000004080 punching Methods 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 abstract description 9
- 238000005520 cutting process Methods 0.000 abstract description 6
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 5
- 230000000295 complement effect Effects 0.000 abstract description 2
- 229920003002 synthetic resin Polymers 0.000 abstract 2
- 239000000057 synthetic resin Substances 0.000 abstract 2
- 238000000465 moulding Methods 0.000 abstract 1
- 239000011236 particulate material Substances 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000003490 calendering Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- ZINJLDJMHCUBIP-UHFFFAOYSA-N ethametsulfuron-methyl Chemical compound CCOC1=NC(NC)=NC(NC(=O)NS(=O)(=O)C=2C(=CC=CC=2)C(=O)OC)=N1 ZINJLDJMHCUBIP-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/10—Producing and filling perforations, e.g. tarsia plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F3/00—Designs characterised by outlines
Definitions
- the invention relates to a method for producing patterned tiles from thermoplastic materials, in particular for floor coverings, or the like from uni- and / or differently colored chips, granules, particles, chips or the like.
- a raw skin sheet is produced from thermoplastic materials by compaction, such as rollers or presses, and raw skins are cut to length from this and are pressed to the tiles using heat and, if necessary, are finally annealed.
- thermoplastic plastics by rolling and calendering, patterns being produced by using differently colored particles of thermoplastic plastics and sprinkling and incorporating such particles into the thermoplastic synthetic web.
- the object of the present application is to create inlaid tiles based on differently colored or patterned thermoplastic synthetic sheets.
- the method according to the invention achieves the object in such a way that raw skins are stamped into segments from differently colored thermoplastic materials and the segments from at least two different colored raw skins are joined together to form a plate and then the segments are applied using pressure and heat Inlaid tile pressed and welded together along the joints.
- rawhides are made by rolling or pressing small particles of thermoplastic, but they are not yet fully compacted and have a rough surface.
- the particles for the production of the rawhides can be based on a vinyl polymer and / or copolymers of vinyl chloride, such as polyvinyl chloride containing plasticizers and, if appropriate, further auxiliaries and fillers, stabilizers, color pigments, etc.
- Can chen the part l also at least partially in addition other thermoplastic polymers such as acrylates polyester, ethylene vinyl acetate, etc. Marsh.
- Die particles can also be a colored and / or conductive sheath, for example based on colorants, 'carbon black pastes and metal are provided pastes.
- An advantageous embodiment of the invention provides that - the raw skins are punched into a segment frame and loose segments and different-colored segment frames and segments are joined together to form a plate.
- a preferred embodiment of the method according to the invention provides that the raw skins are punched into segments without punch play.
- this has the disadvantage that difficulties may arise when assembling the segments to form the plates due to the lack of play.
- These problems are countered according to the invention in that the loose segments to be inserted into a segment frame are at a temperature which is at least 5 ° C. lower than the temperature of the Segment frame is cooled and then assembled in a cooled form to the plate.
- the pressing of the folded plates using pressure and heat is preferably done in so-called multi-level presses.
- Such stack presses usually have predetermined dimensions of the press plates or press plate frame.
- the inlaid tiles produced here can then be punched to size, depending on the desired size and shape of the inlaid tile.
- a raw skin 11 is shown in a top view in FIG.
- the segments 11 A and 11 B are punched out of this raw skin 11 according to the size of, for example, the press plate frame of a deck press, leaving the edge section 11 C.
- 11 B represents a segment frame
- 11 A are loose segments.
- a segment frame 24 B and segments 24 A are punched in the same way from a second raw skin 24, which is colored differently from the raw skin 11 and is not shown here.
- FIG 3 shows how a segment frame 11 B with segments 24 A of different colors are assembled and inserted into a plate in a press plate frame 18.
- the joints 26 are welded between segment frames 11 B and segments 24 A and at the same time the raw hide segments are ver seals and the plate is uniformly and uniformly pressed.
- FIG. 5 schematically shows how inlaid tiles are produced from two raw skins 11, 24 of different colors by corresponding mutual supplementation.
- the desired size of the inlay tiles and the specified size of the press plate frame it is possible to subdivide the finished pressed inlay plate along the cutting edge 25 shown. It is also appropriate to provide the pressed plate with a hem cut.
- the outer shape of the inlaid tile does not have to be rectangular, it can also be triangular, hexagonal or in another curved shape that can be folded into continuous surfaces.
- the method according to the invention is further explained below using the schematic flow diagram according to FIG. 1.
- a feeder 1 chips, chips or the like. placed on two of single-colored or differently or multicolored thermoplastic plastics on the conveyor belt 3 and fed to the rolling mill 4, 5 for producing the rawhide web.
- the rawhide web 6 is then optionally fed to a smoothing unit or grinding rollers via take-off rollers and subsequently to the stamping device 9 for marking the Roll direction passed. This marking of the rolling direction serves to facilitate the insertion of the segments in the press plate frame.
- the individual raw skins 11 are subsequently cut to length from the raw skin web 6 on the cross cutting device 10. It is also possible to feed prefabricated rawhide sheets directly to the stamping device and the cross cutting device for cutting rawhide to length.
- raw skins with different patterns are produced at this point, that is to say further raw skins 24, etc.
- These raw skins are then fed to a punch 13 which punches out the segments from the raw skin.
- band steel cutting knives can be provided for the segment punch.
- the stamped segments are separated after leaving the punch 13, namely into the loose segments A, which are fed to a cooling device 14 and the remaining segments, in particular segment frames B, which are fed directly to an insertion device 17 for producing the inlaid panels.
- the segments A are cooled in the cooling device to approximately 5 to 15 0 C, ie a temperature which is at least 5 ° C below room temperature, stored at the rest of the segment portions B.
- segments A, B of different colors are joined to the plate 20 on the insertion device 17, which is provided with a press plate frame 18, covered on the upper side with a further press plate and then fed to the deck press 19.
- the assembled plates 20 are then pressed and welded in the deck press 19 at pressures between 30 to 100 N / cm 2 and temperatures of 150 to 190 ° C. and press times between 20 and 80 minutes.
- the pressures, temperatures and press times used depend on the thickness of the plates and the materials used.
- the finished pressed plates 21 are then removed from the press plate frame and fed to a format punch 22 for final external shaping.
- the finished pressed inlay tile 23 is then subsequently tempered in order to relieve residual stresses in the material.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Silicon Compounds (AREA)
- Ceramic Products (AREA)
- Glass Compositions (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT81108012T ATE8360T1 (de) | 1980-11-15 | 1981-10-07 | Verfahren zum herstellen von gemusterten fliesen aus thermoplastischen kunststoffen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3043245A DE3043245C2 (de) | 1980-11-15 | 1980-11-15 | Verfahren zum Herstellen einer gemusterten Platte aus thermoplastischem Kunststoff |
| DE3043245 | 1980-11-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0052219A1 true EP0052219A1 (fr) | 1982-05-26 |
| EP0052219B1 EP0052219B1 (fr) | 1984-07-11 |
Family
ID=6116941
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81108012A Expired EP0052219B1 (fr) | 1980-11-15 | 1981-10-07 | Procédé pour fabriquer des dalles à dessins en matières thermoplastiques |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4405539A (fr) |
| EP (1) | EP0052219B1 (fr) |
| JP (1) | JPS57113030A (fr) |
| AT (1) | ATE8360T1 (fr) |
| DE (2) | DE3043245C2 (fr) |
| ES (1) | ES8300040A1 (fr) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3324480C2 (de) * | 1983-07-07 | 1985-09-19 | Dynamit Nobel Ag, 5210 Troisdorf | Verfahren zum Herstellen einer gemusterten Platte aus thermoplastischem Kunststoff, insbesondere für Fußbodenbeläge |
| US4562025A (en) * | 1984-05-25 | 1985-12-31 | Ex-Cell-O Corporation | Mold method and apparatus for multi-color plastic shells |
| US4610620A (en) * | 1984-09-20 | 1986-09-09 | Ex-Cell-O Corporation | Apparatus for molding plural colored plastic hollow shells |
| US4634360A (en) * | 1985-11-04 | 1987-01-06 | Ex-Cell-O Corporation | Rotational mold for making multi-color plastic shells |
| US4824631A (en) * | 1987-05-28 | 1989-04-25 | The Boeing Company | Method of manufacturing a contoured elastomeric pad |
| US5834081A (en) * | 1991-12-30 | 1998-11-10 | The Amtico Company Limited | Tiles, method of manufacturing tiles from plastic material and equipment for facilitating such manufacture |
| US6702967B2 (en) * | 2001-07-27 | 2004-03-09 | E. I. Du Pont De Nemours And Company | Process for preparing decorative surface materials having a decorative pattern |
| US20030031832A1 (en) * | 2001-08-07 | 2003-02-13 | Olson Barry D. | Decorative materials having geometric patterns and process for preparing the same |
| US20040197515A1 (en) * | 2003-04-03 | 2004-10-07 | Shultz Jeffrey R. | Tile having a non-directional visual appearance |
| CN1812876B (zh) * | 2003-06-24 | 2011-07-06 | 霍尔马克科技公司 | 多色注塑工艺过程及设备 |
| DE102013103663B4 (de) * | 2013-04-11 | 2014-10-23 | Nora Systems Gmbh | Verfahren zum Herstellen eines eine Dekorschicht aufweisenden Elastomer-Bodenbelags und Elastomer-Bodenbelag mit einer Dekorschicht |
| EP3412433A1 (fr) * | 2017-06-09 | 2018-12-12 | Geveko Markings Denmark A/S | Procédé de production d'un revêtement de surface thermoplastique préformé et un tel revêtement |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB720922A (en) * | 1952-05-03 | 1954-12-29 | Union Carbide & Carbon Corp | Marbleizing plastic sheet |
| US3056224A (en) * | 1958-12-09 | 1962-10-02 | Armstrong Cork Co | Tessellated surface covering |
| FR2054929A5 (en) * | 1969-07-31 | 1971-05-07 | Nairn France Sa | Decorative floor/wall slab |
| DE2244670A1 (de) * | 1972-09-12 | 1974-03-21 | Frielingsdorf | Belagplatte zur verkleidung von boeden, waenden, decken od.dgl |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2625712A (en) * | 1949-11-26 | 1953-01-20 | Armstrong Cork Co | Method of making mottled plastic sheet material |
| US3078510A (en) * | 1956-02-16 | 1963-02-26 | Bonafide Mills Inc | Method of and apparatus for making decorative surface covering sheets |
| US3202738A (en) * | 1962-01-09 | 1965-08-24 | John B Reichert | Method of making floor tile |
| DE1479038A1 (de) * | 1964-09-17 | 1969-04-30 | Continental Gummi Werke Ag | Verfahren zum Herstellen von Fussboden- und Wandbelaegen |
| US3835212A (en) * | 1970-05-25 | 1974-09-10 | Congoleum Ind Inc | Method for producing resinous sheet-like products |
| US4158533A (en) * | 1975-06-27 | 1979-06-19 | Longinotti S.P.A. | Apparatus for producing and stripping pressed cement tiles with superimposition of a plurality of stripped tiles |
-
1980
- 1980-11-15 DE DE3043245A patent/DE3043245C2/de not_active Expired
-
1981
- 1981-10-07 AT AT81108012T patent/ATE8360T1/de not_active IP Right Cessation
- 1981-10-07 EP EP81108012A patent/EP0052219B1/fr not_active Expired
- 1981-10-07 DE DE8181108012T patent/DE3164749D1/de not_active Expired
- 1981-11-10 US US06/319,988 patent/US4405539A/en not_active Expired - Fee Related
- 1981-11-13 JP JP56182155A patent/JPS57113030A/ja active Pending
- 1981-11-13 ES ES507095A patent/ES8300040A1/es not_active Expired
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB720922A (en) * | 1952-05-03 | 1954-12-29 | Union Carbide & Carbon Corp | Marbleizing plastic sheet |
| US3056224A (en) * | 1958-12-09 | 1962-10-02 | Armstrong Cork Co | Tessellated surface covering |
| FR2054929A5 (en) * | 1969-07-31 | 1971-05-07 | Nairn France Sa | Decorative floor/wall slab |
| DE2244670A1 (de) * | 1972-09-12 | 1974-03-21 | Frielingsdorf | Belagplatte zur verkleidung von boeden, waenden, decken od.dgl |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3043245A1 (de) | 1982-06-09 |
| DE3043245C2 (de) | 1983-04-14 |
| DE3164749D1 (en) | 1984-08-16 |
| US4405539A (en) | 1983-09-20 |
| EP0052219B1 (fr) | 1984-07-11 |
| ES507095A0 (es) | 1982-10-01 |
| ES8300040A1 (es) | 1982-10-01 |
| JPS57113030A (en) | 1982-07-14 |
| ATE8360T1 (de) | 1984-07-15 |
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