EP0063559B1 - Procédé pour la fabrication d'un panneau de construction à isolation thermique - Google Patents
Procédé pour la fabrication d'un panneau de construction à isolation thermique Download PDFInfo
- Publication number
- EP0063559B1 EP0063559B1 EP19820890053 EP82890053A EP0063559B1 EP 0063559 B1 EP0063559 B1 EP 0063559B1 EP 19820890053 EP19820890053 EP 19820890053 EP 82890053 A EP82890053 A EP 82890053A EP 0063559 B1 EP0063559 B1 EP 0063559B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cement
- plate
- insulating
- manufacture
- thermally insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 8
- 239000000463 material Substances 0.000 claims description 17
- 239000011810 insulating material Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 8
- 239000010440 gypsum Substances 0.000 description 7
- 229910052602 gypsum Inorganic materials 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 239000004793 Polystyrene Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 229920006248 expandable polystyrene Polymers 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 239000010451 perlite Substances 0.000 description 3
- 235000019362 perlite Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000008262 pumice Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 101100074333 Pisum sativum LECA gene Proteins 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004572 hydraulic lime Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009436 residential construction Methods 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
Definitions
- the invention relates to a method for producing a heat-insulating building board, which consists of at least one board made of heat-insulating material, which is enclosed by a material that provides the required strength.
- AT-PS 322 165 a process for the production of plates, sheets or moldings is described, which contain a heat-insulating core, which by a hydraulic binder, for. B. plaster is coated.
- the process serves for the continuous production of a z. B. 0.6 m wide and 7 cm high strip, which is finally cut into sheets or plates of the desired length, so that the ends are not covered by the binder.
- the process is divided into several steps. First, the core is inserted into a mold consisting of a conveyor belt and rubber bands on the side. In the subsequent step, the rubber bands on the side expand and the gypsum slurry is poured into this lateral expansion, so that the core is raised due to the buoyancy until it is against a pressure roller that prevents further buoyancy.
- the gypsum paste is introduced in such an amount that it surrounds the core about halfway up. After the gypsum slurry has hardened, the pressure roller is removed and further gypsum slurry is poured in until it rises to the upper edge of the rubber bands on the side and completely covers the core, whereupon this second layer is hardened. Since the second layer of gypsum is only applied after the first layer of gypsum has hardened, there is no intimate connection at the transition point between the two layers, so that the mechanical strength is reduced in comparison with a homogeneous connection.
- a fiber mattress is fixed in a mold by means of rods or wires and then plaster, cement or the like is poured in.
- the object of the invention is to provide a method for producing heat-insulating building boards in one-off production, which meet the above-mentioned requirements through a combination of materials or a material structure, have a high flexural strength and can be produced with a small number of work steps.
- the process for producing a building board of the type mentioned is characterized according to the invention in that the material giving strength, in a mushy state, is partly filled in an upright shape, whereupon the board is preferably immersed in the middle of the partially filled form and in their position is secured so that the plate is surrounded by the displacement of the pulpy material.
- 1 denotes the heat-insulating plate, which is made of organic products such.
- B foamed polystyrene, polyurethane, foam rubber, or from inorganic substances, for.
- Rock wool exists as a prefabricated element, or as a combination element of these materials.
- perlite, pumice, expanded clay foamed polystyrene granules or similar light aggregates with a bulk density of less than 1.00 these are mixed with an inorganic binder such as Portland cement, alumina cement, aluminum cement, hydrophob cement, Gypsum, hydraulic lime, hydrated lime or with other binders, such as sulfite waste liquor, cellulose products or with water-soluble plastics, processed into prefabricated boards.
- an inorganic binder such as Portland cement, alumina cement, aluminum cement, hydrophob cement, Gypsum, hydraulic lime, hydrated lime or with other binders, such as sulfite waste liquor, cellulose products or with water-soluble plastics, processed into prefabricated boards.
- the load-bearing, space-, fire- and weather-resistant material 2 of the construction board produced according to the invention are preferably inorganic, hydraulically or carbonatically hardening substances, such as Portland cement, hydrophob cement, white cement, roman lime, lime hydrate or plastic-modified variants of these in pure form or with frost and fire resistant Aggregates in fine shape, preferably less than 10 mm grain size, in question.
- An essential feature of this raw material mixed with water to form a cement paste or mortar is that the raw mixture can contain air pores to increase the thermal insulation and to ensure the spatial stability and the flexural strength of fibrous materials.
- the fibrous materials consist of loose and / or of coherent plastic and / or glass fibers and or or mineral fiber materials, which according to the process of the invention are either mixed with the binder in the preparation of the mixture or only those that are already in the mold not hardened mass can be added.
- the shape used for producing the building board can have a trapezoidal depression on the bottom, so that the building board has a trapezoidal spring at this point.
- a corresponding groove on the upper side of the building board can be produced, for example, by providing the mold with a cover before curing, which has a trapezoidal recess. This makes it possible to place the usual dowels, e.g. B. with masonry insulation to reduce significantly and to avoid injury to the visible surface due to attachment.
- the building panels produced in the example according to FIG. 2 can have a semicircular tongue, the complementary semicircular groove being provided, for example, in the heat-insulating panel 1 itself.
- a fastening strip can be cast in according to the example according to FIG. 2, which can consist of fibrous materials.
- This type of attachment can also be replaced by individual tabs, plates or hooks that are anchored in the building board.
- the space required for the connection plate is taken into account by a corresponding recess (not shown). It is envisaged to provide the visible surface of the plates with a coloring and / or with a structuring layer.
- a cement paste based on Portland cement is mixed with 0.1% air-entraining agent and with a fiber content of 2.0% by volume in a compulsory mixer under high air pressure at high speed to a highly porous mass and brought into a high-quality form.
- the form is only filled to such an extent that it is only filled to the brim with the displacement of a 5 cm thick polystyrene plate into the mass.
- the extremely light polystyrene plate is prevented from swimming upwards by means of a bracket on the end faces or at the longitudinal edges and prevented from sliding off to the side by a guide.
- the plate is left in the form until it has hardened to form a tongue and groove.
- a so manufactured, e.g. B. 100 x 60 x 8 cm plate had a density of 300 kg / m 3 after curing, the average breaking load was 50 kg with spans of 50 cm.
- the mixture is mixed in a compulsory mixer so that the cement paste with the pearlite part is first prepared and only then is the expanded clay part briefly mixed with the mass.
- the finished mixture gets into an upright form, in which, analogously to Example 2, a synthetic fiber mat is introduced which also has an analogous effect.
- the synthetic fiber fabric is allowed to protrude 10 cm over the entire length of the mold edge.
- the heat-insulating material it would also be possible for the heat-insulating material to be introduced into the mold first, whereupon the strength-imparting material is introduced in a slurry form.
- the strength-imparting material is introduced in a slurry form.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Claims (1)
- Procédé de fabrication de plaques de construction calorifuges, comportant au moins une plaque (1) d'une matière thermo-isolante, enrobée d'une matière (2) conférant à l'ensemble la résistance mécanique requise, caractérisé en ce que la matière (2), destinée à assurer la résistance mécanique de la plaque, est introduite sous forme de pâte dans un moule posé de chant, de manière à le remplir partiellement, après quoi la plaque (1) est immergée, de préférence au milieu, dans la forme partiellement remplie et y dûment fixée, de manière à être totalement enrobée par refoulement de la pâte (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT0173081A AT370474B (de) | 1981-04-16 | 1981-04-16 | Verfahren zur herstellung einer waermedaemmenden bauplatte |
| AT1730/81 | 1981-04-16 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0063559A2 EP0063559A2 (fr) | 1982-10-27 |
| EP0063559A3 EP0063559A3 (en) | 1983-07-20 |
| EP0063559B1 true EP0063559B1 (fr) | 1985-08-28 |
Family
ID=3519763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19820890053 Expired EP0063559B1 (fr) | 1981-04-16 | 1982-04-13 | Procédé pour la fabrication d'un panneau de construction à isolation thermique |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0063559B1 (fr) |
| AT (1) | AT370474B (fr) |
| DE (1) | DE3265754D1 (fr) |
| HU (1) | HU184553B (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE466898B (sv) * | 1990-10-24 | 1992-04-27 | Concrete Building Tech | Foerfarande foer framstaellning av betongelement |
| DE102012024885A1 (de) * | 2012-12-19 | 2014-06-26 | Xella Baustoffe Gmbh | Bewehrte Bauplatte sowie Verfahren und Vorrichtung zur Herstellung der Bauplatte |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE497476A (fr) * | 1947-02-15 | |||
| DE2325165A1 (de) * | 1973-05-18 | 1974-11-21 | Basf Ag | Verfahren zur herstellung von hohlblocksteinen |
-
1981
- 1981-04-16 AT AT0173081A patent/AT370474B/de not_active IP Right Cessation
-
1982
- 1982-04-13 EP EP19820890053 patent/EP0063559B1/fr not_active Expired
- 1982-04-13 DE DE8282890053T patent/DE3265754D1/de not_active Expired
- 1982-04-15 HU HU114982A patent/HU184553B/hu not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| AT370474B (de) | 1983-04-11 |
| HU184553B (en) | 1984-09-28 |
| ATA173081A (de) | 1982-08-15 |
| EP0063559A3 (en) | 1983-07-20 |
| EP0063559A2 (fr) | 1982-10-27 |
| DE3265754D1 (en) | 1985-10-03 |
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