Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
  • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
  • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
  • H01R4/2406—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation having needles or pins

Definitions

• This invention relates to an electrical couplin device, and in particular, but not exclusively, it relate to a 3-pin, 13 amp fused plug.
• an electrical couplin device comprising a body portion having an electrically- insulating part with a recess in its surface, and electric- ally-conducting metallic piercing means mounted in said recess and extending generally in the direction of a pair of opposed sides of the recess but laterally spaced there ⁇ from, and conductor-locating means comprising a pair of cooperating jaws movable relative to each other and having first mutually confronting surfaces configured to receive between them and locate an insulated electrical conductor when said jaws are urged towards one another, at least one end of said pair of jaws being configured to enter into said recess and to allow entry of said piercing means between the jaws and piercing of said conductor by said piercing means when said one end of the * jaws is advanced into said recess, the outer surfaces of said pair of jaws and said opposed surfaces of said recess being configured to produce a camming action such that advancing said jaw
• an electrical coupling device for effecting electrical connection between an electrically-conducting member of the coupling device and the electrically-conducting material of an insulated electrical conductor, said coupling device comprising a base member, conductor-receiving means provided on the base member for the reception of said conductor, and a metallic, conductor-piercing means, forming at least part of said electrically-conducting member, for penetrating the electrically insulating material of said conductor in said receiving means to make contact with the electric- ally-conducting material of the conductor, is characterised in that said receiving means is in the form of a cradle having an internal space defined between a pair of spaced- apart confronting surfaces of the cradle between which, in use of the coupling device, said conductor is held, and in that said conductor-piercing means projects into said space between said confronting surfaces.
• Said confronting surfaces of the cradle may be arranged to displace insulating material from the conductor during insertion of the conductor into the cradle so that, in the inserted position of the conductor, said confronting surfaces bear substantially directly on the conducting material of the insulated conductor.
• said confronting surfaces may be provided with ribs or other projections which displace insulating material from local- ised regions of the conductor as it is inserted into the cradle.
• the insulation-displacing rib(s) or projection(s) on one of said confronting surfaces is (or * are) opposite the insulation-displacing rib(s) or projections) on the other of said confronting surfaces, and said piercing means is located either in .the region or regions between opposed rib(s) or projection(s) of the two confronting surfaces or closely adjacent to said region or regions.
• the metallic piercing means may form the electrically- conducting member with which it is desired to connect the insulated conductor in the coupling device.
• the coupling device may serve to provide electrica connection between two insulated electrical conductors, both of which would be inserted into said cradle, on ' after the other, to be pierced by said piercing means, so that the latter provides the connection between the two conductors.
• the piercing means may be joined to a further metallic member, for example a contact pin of an electric plug, to which it is desired to connect the conductor.
• said conductor-piercing means as in the case of the coupling devices described in Spec- ification No. 1,559,789, may be mounted in a .recess in said base member, so that it extends generally in the direction of a pair of opposed sides of the recess but laterally spaced therefrom.
• said pair of opposed sides of the recess forms said cradle, and these sides of the recess may be provided with one or more ribs projecting from said sides and disposed substantially parallel to the conductor-piercing means.
• said base member is made . of electrically- insulating plastics material
• said ribs may be moulded integrally with the opposed sides of said recess.
• said ribs may be provided by strips of metallic material mounted in said opposed sides of the recess.
• the recess in the base member may be formed in the same way as described in Spec ⁇ ification No. 1,559,789, or between a pair of spaced-apart pillars formed on, for example moulded integrally with, the base member.
• said cradle may be made entirel of metallic material and may be mounted on a base of elec ⁇ trically-insulating material.
• the cradle may be located in a recess in the base member or be simply secured to the base member.
• An electrical coupling device in accordance with the invention may take the form of an electric plug, said base member then being made of electrically-insulating material and carrying at least one metallic contact pin to which said metallic conductor-piercing means is elec ⁇ trically connected.
• said cradle may .be provided by a pair of opposed walls of a recess formed in the base member.
• said cradle may be formed integrally with, or be physically secured to, said pin.
• such a plug may have a single contact pin or two contact pins, the main interest of this aspect of the invention lies in the field of 3- pin plugs, in particular 3-pin, 13 amp fused plugs.
• the plug may be of the rewirable kin'd, but it is at present considered that the kind of connection provided by a plug in accordance with this aspect of the invention would be more suitably effected in a factory-assembled plug of the non-rewi able kind.
• Figure 1 is a plan of part of a first embodiment of an electrical coupling device in accordance with the invention
• Figure 2 is a sectional view taken on the line II - II of Figure 1
• Figure 3 is a view on an enlarged scale of a part of Figure 2
• Figures 4 and 5 are views similar to Figures 1 and 2, respectively, of part of a second embodiment of an electrical coupling device in accordance with the inven ⁇ tion, Figure 5 being a section taken on the line V - V of Figure 4,
• Figures 6 and 7 are views similar to Figures 1 and 2, respectively, of part of a third embodiment of an elec- trical coupling device in accordance with the invention, Figure 7 being a section taken on the line VII - VII of Figure 6,
• Figure 8 is a side view of the cradle of the coupling device of Figures 6 and 7,
• Figure 9 is a perspective view of the cradle of a fourth embodiment of an electrical* coupling device in accordance with the invention.
• Figure 10 is a sectional view of part of an electrical coupling device employing the cradle of Figure 9,
• Figure 11 is a view similar to Figure 9 of part of the cradle of a fifth embodiment of an electrical coup ⁇ ling device in accordance with the invention.
• Figure 12 is a sectional side view of the cradle of Figure 11 showing its engagement with conductor piercing blades.
• the coupling device shown in Figures 1 to 3 comprises a block 1 of electrically-insulating material in which there is a recess 2 with opposed, parallel side walls - 5 -
• the coupling device of Figures 1 to 3 is employed to provide an electrical connection between two insulated conductors 13 and 14.
• the first conductor 13 is pushed down Into the recess 2, between the pairs of strips 5 and 7 and 6 and 8, Into a position where it lies close to, and substantially parallel to, the bottom 9 of the recess, an aperture 15 in one end wall 16 of the recess allowing the conductor 13 to take up this position.
• the blades 11, 12 penetrate the conductor, and pass through the insulating sheath 17 (see Figure 3) and the conducting portion 18 of the conductor.
• the second conductor 14 is then pressed down int the ' recess -2 in the same way until it rests on top o the conductor 13, as shown in Figures 2 and 3, the conduc tor 14 then occupying the position shown in chain line in Figure 1 where it passes out from the block 1 throug the aperture 15.
• the confronting edges of th strips 5-8 displace at least part of the insulating sheat 19 of the conductor 14 (see Figure 3) so that the conduct ing portion 20 of the conductor is firmly held betwee the strips and makes good electrical contact with th blades 11 and 12.
• a cover 21, shown in chain lines in Figure 2 may be secured to the block 1 over the open top of the recess 2.
• This cover may be removably mounted on the block 1 if the coupling device is intended to be of the rewirable type. If, however, the coupling device is intended to be of the non-rewirable type, the cover 21 may be permanently secured to the block 1, for example moulded onto the block.
• the cover may comprise a projection 21a which enters the recess 2 to prevent the conductors 13 and 14 from rising in the recess.
• the underside of the cover may be shaped so that it engages the conductor 14 and forces it down into the gaps 10 as the cover is slid into its position of securement on the base 1.
• the coupling device of Figures 1 to 3 may be employed for connecting together conductors in a range of sizes.
• Figures 4 and 5 show part of a coupling device in the form of an electric " plug for connecting an insulated conductor 13 to a pin 22 of the device-
• the device of Figures 4 and 5 again comprises a block 1 of electrically-insulating material, which in this case forms the base of the plug from which the pin 22 projects.
• the recess 2 of the block is formed between two pillars 23 moulded integrally with the block, these pillars having spaced-apart, confronting walls 3, 4 corres- ponding to the side walls 3, 4 of the recess 2 of Figures 1 and 2.
• Metallic strips 5-8 are fixed to, and project from the walls 3, 4, as in the case of the device of Figures 1 to 3, and blades 11 and 12 project upwardly from the bottom 9 of the recess 2 in the middle of the gaps 10 between confronting edges of the strips 5 and 7 and the strips 6 and 8.
• the blades 11, 12 are secured to a plate 24 of metallic material which is joined to, or formed integrally with, the pin 22.
• the recess has been shown considerably shallower than the recess 2 of the device of Figures 1 and 2, and the tips of the blades 11 and 12 are close to the open top of the recess.
• Such guidance may be provided by a jig 25, shown in chain lines in Figure 5, which is temporarily positioned over the recess 2. It will, of course, be appreciated that a shallower recess 2 may be employed in the embodiment of Figures 1 and 2, and that a deeper recess .2 may be employed in the embodiment of Figures 4 and 5.
• the strips 5-8 in the embodiment of Figures ' 4 and 5 serve the same purpose as the corresponding strips in the device of Figures 1 to 3, i.e. they displace part of the insulating sheath of the conductor 13 as the latter is pressed down into the tapered gap 10 between confronting edges of the strips.
• the device can be arranged to accept conductors in a range of different sizes.
• a cover (not shown) may be removably or permanently fixed over the block 1 when the conductor 13 has been pressed into the recess 2.
• the strips 5-8 are all separate from one another.
• the strips 5 and 6 and the strips 7 and 8, or the strips 5 and 7 and the strips 6 and 8 may be combined in pairs which are partially embedded in, or otherwise secured to the walls 3, 4 of the recess 2. Again, all four of the strips 5-8 may be combined into a single unit which can be loosely mounted in the recess 2.
• the strip units may be formed integrally with the blades 11, 12, and in the
• the strip units, blade and pins may be integral with one another
• Figures 6 to 8 show- part of a coupling device i the form of an electric plug for connecting a conducto 13 to a pin 22 of the device.
• this coupling device is similar in certain respects to the previously describe embodiments, and parts in the embodiment of Figures 6 to 8 which are substantially the same as in the previous embodiments have been designated with the same reference numerals as in Figures 1 to 5.
• the cradle which receives the conductor 13 (or conductors 13 and 14), which is formed by the side walls 3, 4 of the recess 2 and the strips 5-8, is fixed relative to the blades 11, 12.
• the conductor-receiving cradle generally designated by the numeral 26, is removably housed in the recess 2 of the block 1.
• the cradle 26 has three spaced-apart, parallel limbs 27, 28 and 29, joined together by webs 30 and 31, so that the cradle has approximately the shape of a figure "2" as viewed from above (see Figure 6).
• Each of the limbs 27-29 has a tapered gap 10 formed therein, as can be seen for the limb 28 in Figure 7, and the webs 30 and 31 have the shape shown in Figure 8.
• the coupling device of Figures 6 to 8 has its conductor-piercing blades 11 and 12 project ⁇ ing upwardly in the recess 2 from a metallic plate 24 which is joined to, or formed integrally with, the pin 22. It will be noted, however, that in this embodiment, the blades 11, 12 are not located in the gaps 10 of the limbs 27-29, but the blade 11 is located between the limbs
• the block 1 may be provided with a -cover (not shown) over the open top of the recess 2.
• the cradle 26 is formed integrally with, or joined to, the pin 22. In this case, it may not be necessary to locate the cradle 26 in a recess in the block 1.
• Figures 9 and 10 show part of another coupling device, in the form of an electric plug, for connecting a conductor 13 to a pin 22 of the device.
• This coupling device is similar in certain respects to the embodiment described above with .reference to Figures 4 and 5, and parts in the embodiment of Figures 9 and 10 which are substantially the same as in the embodiment of Figures 4 and 5 have been designated, with the same reference numerals.
• the device of Figures 9 and 10 again comprises a block 1 of electrically-insulating material which forms the base of the plug from which the pin 22 projects.
• a recess 2 is again formed in the block 1 between two spaced-apart pillars 23 forming an integrally moulded part of the block 1.
• the confronting walls 3, 4 of these pillars converge towards one another in the direction towards the bottom 9 of the recess.
• Conductor-piercing blades similar to the blades 11, 12 in Figures 4 and 5, project upwardly from the bottom 9 of the recess 2, one of these blades, designated by the numeral 12, being shown in Figure 10. These blades are again secured to
• OMPI a plate 24 of metallic material which is joined to, o formed integrally with, the pin 22.
• a cradle generally designated by the numeral 35 is received in the recess 2.
• This cradle shown in per spective in Figure 9, is made from metallic sheet material and is of generally U-shape with two limbs 36, 37 connecte by a web 38.
• the limbs 36 and 37 flare outwardly at thei free ends, and each of the limbs is provided with slits 39, disposed parallel to the web 38 and positioned approxi mately mid-way between the web 38 and the free ends of the limbs 36, 37.
• the web 38 is provided with a pair of spaced-apart slits 40, only one of which, can be seen in Figure 9.
• the blades 12 pass through the slits 40 and the blades locate the cradle in the longitudinal direction of the web 38.
• its web 38 is located in the transverse direction of the web at the corners between the bottom 9 of the recess 2 and the walls 3, 4 thereof.
• the conductor 13 When the conductor 13 is to be connected with the piercing blades 12, it is first placed in the position indicated by the chain line 13a in Figure 10. It is then forced down between the limbs 36, 37 and the latter are forced outwardly, by bending in the region of the slits 39, to the positions 36a, 37a, shown in chain lines in Figure 10. The cradle 35 is then accurately centred in the recess 2, so that, as the conductor is pressed down to the bottom of the cradle, the piercing blades 12 pass through the centre of the conductor. When the conductor 13 is fully Inserted into the cradle 35, the limbs 36, 37 reassert themselves and return to the positions shown in full lines in Figure 10. In the fully inserted position of the conductor 13, it is firmly held between the limbs
• the bloc 5 1 may be provided with a cover (not shown) over the ope top of the recess 2.
• FIGS 11 and 12 show a modified form of the cradl of Figure 9, in which the internal confronting surface of the limbs 36, 37 of the cradle 35 are provided with Q ribs 41 which serve to displace insulating material fro the conductor 13 as it is pressed down into the cradle.
• each of the limbs 36 ' , 37 is ' provided with an inwardly-projecting tongue 42, which may be stamped out of the material of the cradle.
• the limbs 35, 36 re-assert themselves and return to the positions shown in full lines in Figure 10.
• the free ends of the tongues 42 then overlie the conductor and the latter cannot be removed from the cradle without damage being caused to the cradle, for example bending of the tongues 42 upwardly out of the way of the conductor.
• Figure 12 also shows how the piercing blades 12 are provided with shoulders 43 under which the web 38 of the cradle engages when the cradle is placed in the recess 2, this positioning of the cradle being allowed by slight inward flexing of the blades 12 towards one another as they pass through the slits 40 followed by springing apart of the blades 12. It will then be impossible to remove the cradle 35 from the recess 2 without causing damage to the cradle and/or the blades 12. It is a requirement in some countries that non-rewirable coupling devices should be made in such a manner that disconnection of
• each insu- lated condutor would be connected to its respective pin (or fuse clip) in the same way as the conductor 13.

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• Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)

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• 1982
  • 1982-02-02 EP EP82900374A patent/EP0100309A1/de not_active Withdrawn
  • 1982-02-02 WO PCT/GB1982/000027 patent/WO1983002688A1/en not_active Ceased

Non-Patent Citations (1)

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