EP0127204A1 - Procédé de phosphatation de métaux composites - Google Patents
Procédé de phosphatation de métaux composites Download PDFInfo
- Publication number
- EP0127204A1 EP0127204A1 EP84200398A EP84200398A EP0127204A1 EP 0127204 A1 EP0127204 A1 EP 0127204A1 EP 84200398 A EP84200398 A EP 84200398A EP 84200398 A EP84200398 A EP 84200398A EP 0127204 A1 EP0127204 A1 EP 0127204A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phosphating
- phosphate
- composite metals
- zinc
- immersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 21
- 239000002184 metal Substances 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 150000002739 metals Chemical class 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 18
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 20
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 19
- 239000010452 phosphate Substances 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 238000007654 immersion Methods 0.000 claims abstract description 14
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 claims abstract description 12
- 229910000165 zinc phosphate Inorganic materials 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 7
- 238000007598 dipping method Methods 0.000 claims description 4
- 239000011701 zinc Substances 0.000 abstract description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052725 zinc Inorganic materials 0.000 abstract description 12
- 238000005507 spraying Methods 0.000 abstract description 4
- 230000000977 initiatory effect Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 20
- 230000009189 diving Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- WJSSIRUDIALLQN-UHFFFAOYSA-K dizinc;phosphate Chemical compound [Zn+2].[Zn+2].[O-]P([O-])([O-])=O WJSSIRUDIALLQN-UHFFFAOYSA-K 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052827 phosphophyllite Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012487 rinsing solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
Definitions
- the invention relates to a method for phosphating steel and zinc surfaces having composite metals with cavities using phosphating solutions based on zinc phosphate in diving.
- composite metals In industrial series production, surface-coated, in particular galvanized, steel sheets, so-called composite metals, are becoming increasingly important. Composite metals of this type are obtained by joining steel sheets and galvanized steel sheets and by partially galvanizing steel sheets. Similarly alone steel or Z inkober lake having parts with a phosphating solutions based on zinc phosphate for improving the corrosion protection and the paint adhesion is prior to painting, in particular electro-dip coating, is required.
- the special feature of the phosphating of zinc UNU S tahlober schizophrenia having composite metals is that upon contact with the phosphating solution, especially in the immersion treatment, forms an electrochemical element with the zinc surface as the anode and the steel surface as the cathode.
- the cathodic current density on the steel surface is so great that the phosphating process is impaired (W. Rausch, "Chemical surface treatment of galvanized and zinc dust-coated steel for cathodic electrocoating" Industrie Lackier congress 49 (1981), page 413ff).
- Spray and spray / immersion process prepare an electrochemical e lemen- tes fewer difficulties because of the only imperfect education.
- the abovementioned stripe generally does not arise, but the entire phosphate layer is frequently streaked and adversely affects the paint structure subsequently applied.
- phosphating solutions containing 0.5 to 1.5 g / 1 zinc, 5 to 30 g / 1 phosphate ions, 0.6. Contain up to 3 g / 1 manganese ions and conventional accelerators, first in dipping and then in spraying (EP-OS 60 716).
- the immersion treatment should be at least 15 s, advantageously 0.5 to 2 min, the spray treatment at least 2 s, advantageously 5 to 45 s.
- This method also does not satisfactorily phosphate composite metals.
- the object of the invention is to provide a method for phosphating steel and zinc surfaces with composite metals with cavities, which does not have the disadvantages of the aforementioned methods, but - without additional procedural effort - leads to a perfect closed phosphate layer.
- the object is achieved by designing the method of the type mentioned at the outset in accordance with the invention such that the composite metals for initiating the formation of the phosphate layer are pre-immersed for a maximum of 30 s in a phosphating solution based on zinc phosphate and then fed to the zone of the actual immersion phosphating.
- the composite metals can with a phosphating solution in which the weight ratio of Zn to P 2 0 5 is set to 1: (8 to 85), or with a phosphating solution in which the weight ratio of Zn to P 2 0 5 to 1: ( 0.3 to 7) is set.
- phosphate layers with a high proportion of phosphophyllite to hopite are formed on steel. Because of their excellent corrosion protection, these coatings are particularly suitable as a preparation for painting, whereby the best protective properties are achieved in connection with the cathodic electrocoating.
- phosphating processes result, which are characterized by a higher phosphating speed in comparison to the low zinc processes.
- the phosphate layers they produce have good properties for a wide range of applications in the areas of corrosion protection and non-cutting cold forming.
- aqueous acid solutions based on zinc phosphate zinc primary phosphate and a certain concentration adkon- to the respective B, application type and bath temperature adjusted amount of free acid.
- the pH of the baths is between 2.0 and 3.9, depending on the process conditions.
- the baths can also contain other cations known in phosphating technology, for example Ni, Co, Cu, Mn, Ca, Mg, Fe, Na, K, Li, NH 4 and others.
- cations known in phosphating technology for example Ni, Co, Cu, Mn, Ca, Mg, Fe, Na, K, Li, NH 4 and others.
- further anions different from phosphate for example NO 3 , C10 3 , C1, S0 4 , F, BF 4 , SiF 6 , citrate, tartrate, etc., may be necessary or desirable .
- the contact time for the phosphating solution used in the final immersion treatment is usually between 1 and 10 minutes.
- the temperature of the phosphating solution is approximately 30 to 60 ° C. The lower the temperature, the longer the contact time.
- An advantageous embodiment of the invention consists of spraying the composite metals with phosphating solution based on zinc phosphate during the supply to the immersion phosphating zone and further adjusting the supply to the immersion phosphating zone and thus the spraying treatment to a maximum of 30 s.
- the measures customary in connection with phosphating processes can also be used in the present process. These are in particular degreasing and rust removal, pre-rinsing to activate the formation of the phosphate layer and after-treatment with rinsing solutions based on Cr (VI) and / or Cr (III) etc. or with impregnating agents such as rust protection oils, waxes and synthetic resins.
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3315086 | 1983-04-26 | ||
| DE19833315086 DE3315086A1 (de) | 1983-04-26 | 1983-04-26 | Verfahren zum phosphatieren von verbundmetallen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0127204A1 true EP0127204A1 (fr) | 1984-12-05 |
| EP0127204B1 EP0127204B1 (fr) | 1988-01-13 |
Family
ID=6197396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84200398A Expired EP0127204B1 (fr) | 1983-04-26 | 1984-03-20 | Procédé de phosphatation de métaux composites |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US4559087A (fr) |
| EP (1) | EP0127204B1 (fr) |
| JP (1) | JPS59205482A (fr) |
| AU (1) | AU566551B2 (fr) |
| BR (1) | BR8401938A (fr) |
| CA (1) | CA1225310A (fr) |
| DE (2) | DE3315086A1 (fr) |
| ES (1) | ES8501450A1 (fr) |
| GB (1) | GB2138844B (fr) |
| NZ (1) | NZ207947A (fr) |
| PT (1) | PT78409B (fr) |
| ZA (1) | ZA843104B (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5268041A (en) * | 1990-04-27 | 1993-12-07 | Metallgesellschaft Ag | Process for phosphating metal surfaces |
| EP0653502A3 (fr) * | 1993-11-11 | 1995-08-09 | Nihon Parkerizing | Article composite d'acier plaqué d'un métal contenant du zinc et procédé de production. |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR52942E (fr) * | 1942-05-05 | 1945-08-24 | Metallgesellschaft Ag | Procédé d'obtention de revêtements de phosphates sur les métaux |
| FR2026749A1 (fr) * | 1968-12-20 | 1970-09-18 | Hooker Chemical Corp |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2552874A (en) * | 1950-05-01 | 1951-05-15 | American Chem Paint Co | Method of phosphatizing ferriferous surfaces |
| BE635605A (fr) * | 1962-08-01 | |||
| GB1084017A (en) * | 1963-09-30 | 1967-09-20 | Jawata Iron & Steel Co Ltd | Pretreating process for phosphate-treating steel sheets or plated steel sheets |
| ZA722987B (en) * | 1971-05-10 | 1973-02-28 | Craig S Investments Pty Ltd | Rust proofing process |
| DE2207047A1 (de) * | 1972-02-15 | 1973-08-30 | Metallgesellschaft Ag | Verfahren zur vorbereitung von stahlwerkstuecken fuer die spanlose kaltverformung |
| SE406940B (sv) * | 1974-04-13 | 1979-03-05 | Collardin Gmbh Gerhard | Forfarande for framstellning av fosfatbeleggningar med sprutningsmetoden pa jern och stal |
| JPS5811513B2 (ja) * | 1979-02-13 | 1983-03-03 | 日本ペイント株式会社 | 金属表面の保護方法 |
| JPS57152472A (en) * | 1981-03-16 | 1982-09-20 | Nippon Paint Co Ltd | Phosphating method for metallic surface for cation type electrodeposition painting |
| US4400416A (en) * | 1981-05-19 | 1983-08-23 | Toyota Jidosha Kogyo Kabushiki Kaisha | Method of surface treatment and an apparatus used in said surface treatment |
-
1983
- 1983-04-26 DE DE19833315086 patent/DE3315086A1/de not_active Withdrawn
-
1984
- 1984-03-20 DE DE8484200398T patent/DE3468702D1/de not_active Expired
- 1984-03-20 EP EP84200398A patent/EP0127204B1/fr not_active Expired
- 1984-03-30 ES ES531203A patent/ES8501450A1/es not_active Expired
- 1984-04-11 PT PT78409A patent/PT78409B/fr not_active IP Right Cessation
- 1984-04-17 US US06/600,587 patent/US4559087A/en not_active Expired - Fee Related
- 1984-04-24 CA CA000452666A patent/CA1225310A/fr not_active Expired
- 1984-04-25 JP JP59083586A patent/JPS59205482A/ja active Pending
- 1984-04-25 BR BR8401938A patent/BR8401938A/pt unknown
- 1984-04-26 ZA ZA843104A patent/ZA843104B/xx unknown
- 1984-04-26 AU AU27280/84A patent/AU566551B2/en not_active Ceased
- 1984-04-26 NZ NZ207947A patent/NZ207947A/en unknown
- 1984-04-26 GB GB08410726A patent/GB2138844B/en not_active Expired
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR52942E (fr) * | 1942-05-05 | 1945-08-24 | Metallgesellschaft Ag | Procédé d'obtention de revêtements de phosphates sur les métaux |
| FR2026749A1 (fr) * | 1968-12-20 | 1970-09-18 | Hooker Chemical Corp |
Non-Patent Citations (2)
| Title |
|---|
| CHEMICAL ABSTRACTS, Band 89, Nr. 4, 24. Juli 1978, Seite 279, rechte Spalte, Nr. 28870v, Columbus, Ohio, USA; & JP-A-52 119 435 (NIHON PARKERIZING CO., LTD.) * |
| CHEMICAL ABSTRACTS, Band 96, Nr. 16, 19. April 1982, Seite 319, linke Spalte, Nr. 127688r, Columbus, Ohio, USA; & JP-A-56 119 780 (NISSHIN STEEL CO., LTD.) 19.09.1981 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ES531203A0 (es) | 1984-12-01 |
| AU566551B2 (en) | 1987-10-22 |
| BR8401938A (pt) | 1984-12-04 |
| GB8410726D0 (en) | 1984-05-31 |
| GB2138844B (en) | 1986-06-18 |
| PT78409A (fr) | 1984-05-01 |
| NZ207947A (en) | 1987-09-30 |
| GB2138844A (en) | 1984-10-31 |
| DE3315086A1 (de) | 1984-10-31 |
| CA1225310A (fr) | 1987-08-11 |
| JPS59205482A (ja) | 1984-11-21 |
| ES8501450A1 (es) | 1984-12-01 |
| EP0127204B1 (fr) | 1988-01-13 |
| US4559087A (en) | 1985-12-17 |
| DE3468702D1 (en) | 1988-02-18 |
| ZA843104B (en) | 1984-11-28 |
| PT78409B (fr) | 1986-05-27 |
| AU2728084A (en) | 1984-11-01 |
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