EP0141101A2 - Procédé et brûleur à flammes multiples pour chauffer des pièces métalliques - Google Patents
Procédé et brûleur à flammes multiples pour chauffer des pièces métalliques Download PDFInfo
- Publication number
- EP0141101A2 EP0141101A2 EP84109917A EP84109917A EP0141101A2 EP 0141101 A2 EP0141101 A2 EP 0141101A2 EP 84109917 A EP84109917 A EP 84109917A EP 84109917 A EP84109917 A EP 84109917A EP 0141101 A2 EP0141101 A2 EP 0141101A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- flame
- gas
- flame gas
- gases
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details
- F23D14/60—Devices for simultaneous control of gas and combustion air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/32—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid using a mixture of gaseous fuel and pure oxygen or oxygen-enriched air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details
- F23D14/48—Nozzles
- F23D14/56—Nozzles for spreading the flame over an area, e.g. for desurfacing of solid material, for surface hardening or for heating workpieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D99/00—Subject matter not provided for in other groups of this subclass
- F23D99/002—Burners specially adapted for specific applications
- F23D99/004—Burners specially adapted for specific applications for use in particular heating operations
Definitions
- the invention relates to a method for heating or partial heating of metal workpieces by multi-flame burners fed with fuel gas-oxygen mixtures and a multi-flame burner for carrying out the method.
- the heating process for which mostly so-called premix burners are used, is controlled as a function of the workpiece temperature or the heating-up time, in order to achieve a short heating-up time on the one hand and to avoid overheating of the workpiece surface on the other (e.g. processes of oxy-fuel technology, German Verlag für Sch spatechnik.GmbH, Düsseldorf, 1973, Chapter 15 - Flame heating).
- the heat transfer to the metal workpiece can be influenced by varying various parameters: e.g. by changing the gas flow rates, the torch distance from the workpiece, the mixture composition or by switching individual torches on or off.
- the object of the present invention is therefore to economically optimize heating processes using multi-flame burners, i.e. to shorten the warming-up time, save on gas costs and avoid scaling on the workpiece surface.
- This object is achieved in that two types of flame gases A, B are used and that the flame gas A is used in a mixture ratio lower than the ignition speed and the flame gas B in a mixture ratio higher than the ignition speed.
- the flame gases A and B are subjected to an external mixture. This procedure guarantees that the burner will re-ignite, since no single flame is fed with the mixing ratio of the maximum ignition speed, but this ratio, which is favorable for heat transfer, is achieved by external mixing.
- the flame gases A and B are used during a heating process with different burning times.
- the supply of flame gas B after reaching a predetermined temperature value is turned off.
- a first warming-up phase maximum heat output and thus rapid heating with high use of oxygen is achieved.
- temperatures which are not yet very high, there is no scaling, or at least not so much.
- a second warm-up phase only flame gas A is used, and scaling is avoided by the appropriately set mixing ratio.
- the workpiece is warmed up and the temperature rises slowly with reduced heat output. Overall, this way of working results in a gas saving.
- the process according to the invention can be carried out with all types of fuel gases, for example acetylene, propane, butane, natural gas. However, it is given as an example for acetylene. The results are similar for other fuel gases or fuel gas mixtures.
- acetylene as the fuel gas, it has proven to be suitable if the flame gas A and the flame gas in a mixing ratio between 1.1 and 1.6 0 2 / C 2 H 2 , preferably 1.3 0 2 / C Z H 2 B in a mixing ratio between 1.6 and 2.5 0 2 / C 2 H 2 , preferably 2.0 0 2 / C 2 H 2 .
- the individual flames are therefore not fed with the mixing ratio of the maximum ignition speed, so that the disadvantages occurring here cannot be effective either.
- the mixture of the maximum ignition speed which is favorable for the heat transfer can be achieved by the external mixture, the external mixture depending in a known manner, for example on the material or the pressure.
- the invention also relates to a multi-flame burner, which is characterized in that outlet channels for the flame gases A , B are arranged in at least three parallel rows and that the flame gas A exits in the outer rows and the flame gas B in the inner row of the channels.
- the multi-flame burner with a control device for setting the required mixing ratio. nisse are connected, supply lines for the flame gas A and for the flame gas B are connected to the control device. Temperature and time are expediently used as control variables for the desired mixing ratios.
- FIG. 1 shows the end face of a multi-flame burner 1, in which outlet channels 2 for a flame gas A or outlet channels 3 for a flame gas B are arranged in three parallel rows.
- a control device 4 is oxygen and is supplied as fuel gas, for example acetylene and mixed emperature in dependence on the control variables T / time.
- a flame gas B is produced with a mixing ratio of 2.0 0 2 / C Z H 2 , which is fed into the burner via a supply line 6 and exits via the central channels 3.
- the flames A and B shown are adjusted by external mixing such that they heat the workpiece in the most favorable ratio for heat transfer to a metal workpiece 7.
- the heating process is divided into two phases according to the diagram shown in FIG. 3 (abscissa: time, ordinate: temperature).
- a first phase the multi-flame burner is fed with flame gas A and flame gas B.
- flame gas A and flame gas B In this way, maximum heat output and thus rapid heating is achieved.
- the high use of oxygen is cheap because oxygen is cheaper than acetylene.
- phase 1 of the heating process is shorter than phase 2, but depending on the application, both phases can also be of the same length.
- Flame gas B is switched off after a certain temperature has been reached.
- FIG. 4 shows an embodiment in which two more flame burners 8, 9 are connected in parallel.
- Oxygen is supplied via a line 10, acetylene via a line 11 and ⁇ cooling water via a line 12.
- the voltage is supplied via an electrical line 17.
- Pressure switches 13, 14, 15, 16 are arranged in the lines 10, 11, 12.
- the pressure switch 13 for oxygen responds to a minimum of 2.5 bar
- the pressure switch 14 for acetylene to a minimum of 0.5 bar
- the pressure switch 16 for cooling water to a maximum of 0.5 bar.
- In line 10 and in a stub 18 pressure regulators 19, 20 for oxygen are also arranged, which respond de to a maximum of 5.0 bar.
- the mixture ratio for the flame gases A and B can be set by means of a timer 25 by means of corresponding signals on the solenoid valves.
- Acetylene from a branch line 26 is mixed with oxygen in line 18 to produce the flame gas A, acetylene from branch line 27 with oxygen from line 10 for generating a flame gas B for the multi-flame burner 8, and correspondingly acetylene from branch line 28 with oxygen from branch line 29 for generation of flame gas A and acetylene from branch line 30 mixed with oxygen from branch line 31 to generate flame gas B for multi-flame burner 9.
- the flame characteristics A and B are indicated symbolically.
- a pilot flame 32 is also fed via line 11.
- the ignition is monitored via 33.
- the flame gas B of the multi-flame burner 8 or 9 is switched off via the time switch 25, so that the further temperature increase takes place slowly with flame gas A.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Plural Heterocyclic Compounds (AREA)
- Forging (AREA)
- Baking, Grill, Roasting (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT84109917T ATE30632T1 (de) | 1983-08-25 | 1984-08-21 | Verfahren und mehrflammbrenner zum erwaermen von metallwerkstuecken. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3330685A DE3330685A1 (de) | 1983-08-25 | 1983-08-25 | Verfahren und mehrflammenbrenner zum erwaermen von metallwerkstuecken |
| DE3330685 | 1983-08-25 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0141101A2 true EP0141101A2 (fr) | 1985-05-15 |
| EP0141101A3 EP0141101A3 (en) | 1986-03-26 |
| EP0141101B1 EP0141101B1 (fr) | 1987-11-04 |
Family
ID=6207426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84109917A Expired EP0141101B1 (fr) | 1983-08-25 | 1984-08-21 | Procédé et brûleur à flammes multiples pour chauffer des pièces métalliques |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0141101B1 (fr) |
| AT (1) | ATE30632T1 (fr) |
| DE (2) | DE3330685A1 (fr) |
| DK (1) | DK406584A (fr) |
| ES (1) | ES8505472A1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2667928A1 (fr) * | 1990-10-16 | 1992-04-17 | Air Liquide | Procede de chauffe d'une enceinte thermique. |
| DE19750704C2 (de) * | 1997-11-15 | 2001-12-06 | Ulrich Tischler | Anwärmbrenner mit Atmosphärenschutz |
| WO2006008169A1 (fr) * | 2004-07-21 | 2006-01-26 | Ws-Wärmeprozesstechnik Gmbh | Ensemble de buses de bruleur a echangeurs de chaleur integres |
| US10105749B2 (en) | 2009-06-08 | 2018-10-23 | Ati Properties Llc | Forging die heating apparatuses and methods for use |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008058420A1 (de) * | 2008-11-21 | 2010-05-27 | Air Liquide Deutschland Gmbh | Verfahren und Vorrichtung zum Anwärmen eines Bauteils mit einem atmosphärischen Anwärmbrenner |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2532567A (en) * | 1945-08-07 | 1950-12-05 | Nat Cylinder Gas Co | Descaling burner |
| DE2049900A1 (de) * | 1970-10-10 | 1972-04-13 | Borchert, Alex, 4800 Bielefeld | Gasbrenner |
-
1983
- 1983-08-25 DE DE3330685A patent/DE3330685A1/de not_active Withdrawn
-
1984
- 1984-08-21 DE DE8484109917T patent/DE3467238D1/de not_active Expired
- 1984-08-21 EP EP84109917A patent/EP0141101B1/fr not_active Expired
- 1984-08-21 AT AT84109917T patent/ATE30632T1/de not_active IP Right Cessation
- 1984-08-22 ES ES535346A patent/ES8505472A1/es not_active Expired
- 1984-08-24 DK DK406584A patent/DK406584A/da not_active Application Discontinuation
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2667928A1 (fr) * | 1990-10-16 | 1992-04-17 | Air Liquide | Procede de chauffe d'une enceinte thermique. |
| EP0481835A3 (en) * | 1990-10-16 | 1992-09-30 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Method for heating a thermal enclosure and burner |
| US5217366A (en) * | 1990-10-16 | 1993-06-08 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process for heating a thermic enclosure and burner |
| DE19750704C2 (de) * | 1997-11-15 | 2001-12-06 | Ulrich Tischler | Anwärmbrenner mit Atmosphärenschutz |
| WO2006008169A1 (fr) * | 2004-07-21 | 2006-01-26 | Ws-Wärmeprozesstechnik Gmbh | Ensemble de buses de bruleur a echangeurs de chaleur integres |
| US10105749B2 (en) | 2009-06-08 | 2018-10-23 | Ati Properties Llc | Forging die heating apparatuses and methods for use |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE30632T1 (de) | 1987-11-15 |
| ES535346A0 (es) | 1985-05-16 |
| DK406584A (da) | 1985-02-26 |
| DE3467238D1 (en) | 1987-12-10 |
| DK406584D0 (da) | 1984-08-24 |
| EP0141101A3 (en) | 1986-03-26 |
| ES8505472A1 (es) | 1985-05-16 |
| EP0141101B1 (fr) | 1987-11-04 |
| DE3330685A1 (de) | 1985-03-14 |
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