EP0142043A2 - Procédé de récupération d'huiles vaporisables à partir du résidu d'hydrogénation d'huiles lourdes, de bitume ou goudron, etc. - Google Patents
Procédé de récupération d'huiles vaporisables à partir du résidu d'hydrogénation d'huiles lourdes, de bitume ou goudron, etc. Download PDFInfo
- Publication number
- EP0142043A2 EP0142043A2 EP84112309A EP84112309A EP0142043A2 EP 0142043 A2 EP0142043 A2 EP 0142043A2 EP 84112309 A EP84112309 A EP 84112309A EP 84112309 A EP84112309 A EP 84112309A EP 0142043 A2 EP0142043 A2 EP 0142043A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- hydrogenation
- screw machine
- distillation
- oils
- residue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000003921 oil Substances 0.000 title claims abstract description 23
- 239000010426 asphalt Substances 0.000 title claims abstract description 6
- 239000000295 fuel oil Substances 0.000 title claims abstract description 6
- 239000011269 tar Substances 0.000 title claims abstract description 6
- 238000004821 distillation Methods 0.000 claims abstract description 16
- 238000005292 vacuum distillation Methods 0.000 claims abstract description 8
- 239000004058 oil shale Substances 0.000 claims abstract description 4
- 239000011275 tar sand Substances 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract 2
- 238000001704 evaporation Methods 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000002309 gasification Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000010327 methods by industry Methods 0.000 abstract description 3
- 238000009835 boiling Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 239000000470 constituent Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000003079 shale oil Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/02—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by distillation
Definitions
- the object of the present invention is to overcome these difficulties. According to the invention, this is done by subjecting the residue to the hydrogenation of heavy or heavy oils, bitumen, tar, shale oils and the like in a single- or multi-shaft screw machine distillation under reduced pressure.
- the hydrogenation residue which constantly increases its viscosity during the distillation, is continuously circulated by the screw and is thereby passed through the distillation zone of the screw machine, so that the evaporable constituents are removed from it.
- the screw machine thus forms part of the polymerization reactor, the polymerization reaction being terminated by removing the monomers in the vacuum zone, whereas in the case of the hydrogenation of the aforementioned starting materials, the solidification in the hydrogenation residue is expedient.
- pressures of 0.01-0.6 bar preferably 0.02-0.1 bar
- the pressure drops from 0.6, preferably 0.1 bar to 0.01, preferably 0.02 bar over the length of the screw machine from the entry of the hydrogenation sludge to its exit. This measure reduces the risk of disturbances in the distillation process in the screw machine.
- the distillation of the hydrogenation residue in the screw machine is carried out in particular at temperatures of 200-400 ° C., preferably 250-350 ° C.
- the temperature increases from 200 ° C., preferably 250 ° C. to 400 ° C., preferably 350 ° C., over the length of the screw machine from the inlet to the outlet of the hydrogenation residue. This shortens the time during which the hydrogenation residue assumes high temperatures which favor changes and facilitates the further processing of the residue freed from the volatile constituents. Residues up to a final viscosity of approximately 2000 mPas (250 ° C.) can be handled in the distillate removal by the process according to the invention.
- the gases withdrawn in gaseous form from the screw machine are expediently mixed with the other hydrogenating oils, e.g. B. combines the hot separator leaving gaseous hydrogenation products and together with these further treatment, for. B. subjected to a hydrogenation.
- the non-evaporated material can be introduced from the screw machine into a cooling or granulating device, where it is solidified.
- the goods that can be stored and transported in this form can e.g. B. can be used as fuel or as a feed of a gasification plant.
- the unevaporated material is heated in the screw machine after distillation to higher temperatures, preferably 350-600 ° C., and is smelted at this temperature, in particular at atmospheric pressure or at a pressure below it.
- the screw machine expediently has a smoldering zone in addition to the distillation zone, into which the hydrogenation residue is conveyed through the screws after passing through the former.
- the sulfuric vapors generated are extracted separately from the oil vapors.
- the resulting coke can finally z. B. can be used as fuel.
- the screw machine expediently has a compression zone connected to a direct entry system into a gasification reactor.
- the present method is suitable for processing all hydrogenation residues which occur in high-pressure hydrogenation processes of heavy or heavy oils, bitumen, tar, oils from oil shale or tar sand and the like, in which the starting material contains Hy Hydrogen hydrogen and optionally in the presence of a catalyst at elevated pressure and elevated temperature, for example by the so-called Bergius-Pier process.
- the residue from the vacuum distillation of a Venezuelan crude oil with an initial boiling point of above 325 ° C was in a hydrogenation plant, which works essentially on the basis of an advanced Bergius-Pier process, at 300 bar and 450 ° C with the addition of an inorganic catalyst system and with the addition of Hydrogen is hydrogenated and fed via line 1 to a hot separator 2, in which the gaseous reaction products are separated from the liquid and solid components of the reaction mixture at reaction pressure and reaction temperature.
- the gaseous constituents are drawn off via line 3 and processed further in the usual way.
- the non-volatile solid and liquid constituents leave the hot separator via line 4 and are fed to the vacuum screw machine 7 after expansion to atmospheric pressure via nozzle 6.
- a positive-displacement pump system 5 which also serves as a metering unit, is used as the conveying element for the feed stream.
- the product used in the vacuum screw machine consists of 0.86 t of oil with a boiling range of 200 - 550 ° C at normal pressure, 0.12 t of residue with a start of boiling of at least 550 ° C at normal pressure and 0.02 t of inorganic constituents.
- the vacuum screw machine 7 was equipped with a double screw and, in the case of the present example, was divided into an evaporation zone 8 and a smoldering zone 9 over the length of the screw cylinder.
- the hydrogenation residue used is heated to 350 ° C. at 0.1 bar. 0.75 t of volatile constituents are drawn off via the connection piece 10 and passed into the condensate container 12 via line 11 following cooling which is not shown in the flow diagram.
- the condensate container is connected to the vacuum line 13 and the condensate is drawn off via line 15.
- the residue obtained from the evaporation zone 8 contained 0.13 t of oil constituents with a boiling range of about 450-500 ° C. under normal pressure, 0.10 t of a residue boiling above 550 ° C. under normal pressure and 0.02 t of inorganic constituents.
- This residue was heated in the smoldering zone 9 adjoining the evaporation zone 8 from 350 ° C. over the length of the smoldering zone to gradually increase to 600 ° C., the evaporation zone 8 and smoldering zone 9 being separated by a mechanical compression stage 16, thereby compressing the residue he follows.
- the vacuum screw machine was heated by means of jacket heating by means of superheated steam in the evaporation zone 8 and by means of flue gas in the smoldering zone 9.
- the heating can also be carried out by means of electrically heated heating jaws or by induction heating or, in the case of jacket heating, by heat transfer oils.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Working-Up Tar And Pitch (AREA)
- Lubricants (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT84112309T ATE71133T1 (de) | 1983-10-15 | 1984-10-12 | Verfahren zur gewinnung von verdampfbaren oelen aus dem rueckstand der hydrierung von schweroelen, bitumen, teer und dergl. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19833337623 DE3337623A1 (de) | 1983-10-15 | 1983-10-15 | Verfahren zur gewinnung von verdampfbaren oelen aus dem rueckstand der hydrierung von schwer- oder schwerstoelen, bitumen, teer u.dgl. |
| DE3337623 | 1983-10-15 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0142043A2 true EP0142043A2 (fr) | 1985-05-22 |
| EP0142043A3 EP0142043A3 (en) | 1986-12-03 |
| EP0142043B1 EP0142043B1 (fr) | 1992-01-02 |
Family
ID=6211990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84112309A Expired - Lifetime EP0142043B1 (fr) | 1983-10-15 | 1984-10-12 | Procédé de récupération d'huiles vaporisables à partir du résidu d'hydrogénation d'huiles lourdes, de bitume ou goudron, etc. |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0142043B1 (fr) |
| AT (1) | ATE71133T1 (fr) |
| CA (1) | CA1239105A (fr) |
| DD (1) | DD226587A5 (fr) |
| DE (2) | DE3337623A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3829986A1 (de) * | 1988-09-03 | 1990-03-15 | Enka Ag | Verfahren zur erhoehung des mesophasenanteils in pech |
| CA2897875C (fr) * | 2013-01-25 | 2015-12-08 | Calaeris Energy & Environment Ltd. | Procedes et systemes de separation thermique sous vide turbulent |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB188686A (en) * | 1921-05-17 | 1922-11-17 | Herman Plauson | Improvements in the extraction of hydrocarbons from wood |
| GB288148A (en) * | 1927-03-31 | 1929-06-28 | Ig Farbenindustrie Ag | Improvements in the production of low boiling point and other hydrocarbons and derivatives thereof by the destructive hydrogenation of coals, oils and the like and in the treatment of the residues thereof |
| US1942373A (en) * | 1929-08-30 | 1934-01-02 | Barrett Co | Method of preparing creosoting compositions |
| DE619298C (de) * | 1934-01-25 | 1935-09-27 | Edwin M F Guignard | Vorrichtung zum Verdampfen und Destillieren |
| DE704444C (de) * | 1940-02-13 | 1941-03-31 | Hydrierwerk Scholven Akt Ges | Verfahren zum Aufarbeiten von oelhaltigen Schleuderrueckstaenden der Druckhydrierung aschehaltiger Brennstoffe |
| DE737780C (de) * | 1940-09-01 | 1943-07-23 | Dr Edwin M F Guignard | Kessel zur fraktionierten Destillation von Fluessigkeiten |
| US2615199A (en) * | 1945-05-15 | 1952-10-28 | Welding Engineers | Material treating apparatus |
| DE2327353A1 (de) * | 1973-05-29 | 1975-01-02 | Otto & Co Gmbh Dr C | Verfahren zur umwandlung fester in fluessige und gasfoermige schwefelarme brennstoffe |
| DE2407217A1 (de) * | 1974-02-15 | 1975-09-04 | Kloeckner Humboldt Deutz Ag | Verfahren und vorrichtung zur thermischen behandlung von koernigen feststoffen |
-
1983
- 1983-10-15 DE DE19833337623 patent/DE3337623A1/de not_active Withdrawn
-
1984
- 1984-10-10 CA CA000465085A patent/CA1239105A/fr not_active Expired
- 1984-10-12 EP EP84112309A patent/EP0142043B1/fr not_active Expired - Lifetime
- 1984-10-12 DD DD84268334A patent/DD226587A5/de not_active IP Right Cessation
- 1984-10-12 AT AT84112309T patent/ATE71133T1/de not_active IP Right Cessation
- 1984-10-12 DE DE8484112309T patent/DE3485411D1/de not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE3485411D1 (de) | 1992-02-20 |
| DE3337623A1 (de) | 1985-04-25 |
| DD226587A5 (de) | 1985-08-28 |
| CA1239105A (fr) | 1988-07-12 |
| EP0142043B1 (fr) | 1992-01-02 |
| ATE71133T1 (de) | 1992-01-15 |
| EP0142043A3 (en) | 1986-12-03 |
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