EP0150024A2 - Dispositif pour la fabrication d'une nappe de fibres filée - Google Patents
Dispositif pour la fabrication d'une nappe de fibres filée Download PDFInfo
- Publication number
- EP0150024A2 EP0150024A2 EP85100268A EP85100268A EP0150024A2 EP 0150024 A2 EP0150024 A2 EP 0150024A2 EP 85100268 A EP85100268 A EP 85100268A EP 85100268 A EP85100268 A EP 85100268A EP 0150024 A2 EP0150024 A2 EP 0150024A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure chamber
- shaft
- spun
- filaments
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004744 fabric Substances 0.000 title 1
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000000151 deposition Methods 0.000 claims abstract description 3
- 239000000155 melt Substances 0.000 claims description 3
- 238000002074 melt spinning Methods 0.000 abstract description 3
- 238000009987 spinning Methods 0.000 description 16
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
- D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
Definitions
- the invention relates to a device for producing a spunbonded web by pneumatic drawing and depositing of melt-spun filaments, consisting of an overpressure chamber with outlet openings for the filaments, which is connected in a gastight manner to the melt spinning nozzle.
- the diameter of these channels must be chosen to be relatively large in order to enable the piecing process, in which the freshly spun filaments are guided through the outlet openings with the aid of thin wires from the outlet end. This piecing process also prohibits longer channel lengths.
- the object of the present invention is therefore to provide a device which is suitable for curtain spinning, i.e. a row arrangement of the spinneret holes is suitable and facilitates the start-up process.
- the device according to the invention consists of a pressure chamber known per se below the row spinneret, which then tapers slightly conically to a drawing shaft 19 of constant width, which preferably has a length of more than 1 m.
- the opening angle ⁇ of the weakly conical part 10 of the pressure chamber is preferably less than 7 °.
- the air supply to the overpressure chamber is particularly preferably carried out by two horizontally arranged rows of blowing nozzles, consisting of sintered metal bodies, by means of which the air flow is preferably deflected in the direction of the thread.
- the stretching shaft 19 with a constant width preferably contains an expanding end part 13 at its outlet end.
- At least one side of the conical part 10 of the pressure chamber and the drafting shaft 19 is movable.
- the device according to the invention is particularly suitable for curtain spinning systems with a linear arrangement of the spinneret holes over the entire width of the fleece, as described in DE-AS 20 48 006.
- the device according to the invention then also extends over the entire width of the fleece. To start up, one of the two walls of the conical part 10 and the drafting shaft 19 is then folded away or pushed away.
- the hyperbaric chamber is attached directly to the actual spinning system in a manner known per se.
- the air supply 8 to the pressure chamber is arranged at a distance from the surface of the spinneret. The distance is chosen so large that the spinneret surface is no longer affected by the air blown in. For the same reason, a deflection of the flow in the thread running direction is also advantageous.
- Such injection nozzles are state of the art and only have to be adapted to the special design of the spinning system for curtain spinning.
- the opening angle a of the slightly tapered part 10 of the pressure chamber is chosen to be less than 7 ° in order to keep the air flow as steady as possible.
- the subsequent drawing shaft 19 is used for drawing the filaments and, in order to transmit the required drawing forces there, usually has a length of more than 1 m.
- the drafting shaft has a small width so that the free area per filament is approximately one square millimeter. In the nonwoven spinning system according to DE-OS 20 16 860, the free area in the channels is approximately 20 to 50 mm 2 .
- a starting aid which, according to the invention, consists in that a longitudinal wall 12 of the drafting shaft 19 can be moved away. Depending on the spatial conditions, the longitudinal wall can be folded away or pushed sideways or lengthways. Special care must be taken to ensure that the closed shaft is properly sealed, since the thread curtain is sensitive to air swirls etc.
- the overpressure in the chamber can be chosen to be much lower than the air pressure in an injector nozzle according to the prior art, for example according to the German laid-open specification 20 48 006. An overpressure of only 0.4 bar proved to be sufficient in the spinning installation shown in the example .
- the small cross-sectional area of the thread curtain also requires only a small area of the filing belt that is extracted.
- the air extracted there can be reused as stretching air after single or multi-stage compression.
- the present invention thus combines the advantages of the spunbonded nonwoven system with a pressure chamber, i.e. the low air consumption and the good uniformity of the thread curtain over the width of the system with the advantages of spinning systems, which lead to a high orientation of the filaments through injector nozzles and drawing tubes.
- FIG. 2 shows a section through the entire device for producing a spunbonded nonwoven.
- the horizontal cross sections through the upper part 5 and the tapered part 10 of the pressure vessel and through the shaft 19 are each rectangles, the length of which depends on the width of the nonwoven web to be produced.
- FIG. 3 shows an enlarged detail of FIG. 2, namely the transition from the tapering part of the pressure vessel to the shaft 19.
- the starting position of the hydraulically movable shaft wall 12 is shown with dash-dotted lines.
- a parallel displacement of part 12 from the closed position shown by solid lines by about 30 mm is sufficient for the threads to fall unimpeded onto the deposit belt 16 when spinning through the shaft 19 thus expanded.
- a spunbonded nonwoven made of polyethylene terephthalate was produced using a device according to FIG.
- the sliding wall 12 was moved 30 mm to the right. Only then were the spinning pumps switched on and the spun threads 9 fell easily onto the screen belt 16. The suction 18 and the running screen belt 16 ensured that the threads 9 were transported continuously. Only after the wall 12 had been closed did the pressure vessel reach a constant overpressure brought from 0.4 bar.
- the air supplied at 8 was constantly regulated at 35 ° C and a dew point of 20 ° C.
- the air speed immediately after the sintered metal bodies 7 was measured at 0.3 m / s.
- the total area of the sintered metal body 7 was 0.6 m 2.
- the width of the pressure vessel and the shaft (not shown in the drawing) was chosen to be 1.2 m so that the ends of the 104 cm wide thread curtain could not be impaired by edge effects of the flow in the shaft 19 . Threads with the following properties were thus spun:
- the screen belt 16 had a speed of 76 m / min.
- the suction 18 was set so that a vertical air flow of 4 m / s was generated in the storage area directly above the screen belt. Under these conditions an approximately 1 m wide fleece with a basis weight of 50 g / m 2 was obtained. Pre-consolidation was still achieved on the deposit belt by means of the heated roller 14 (190 ° C.) and the support roller 15. The uniformity of the nonwoven web produced was characterized by a coefficient of variation of the basis weight of 6% and was therefore very good. The diameter of the round measuring spot was 30 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3401639 | 1984-01-19 | ||
| DE19843401639 DE3401639A1 (de) | 1984-01-19 | 1984-01-19 | Vorrichtung zum herstellen eines spinnvlieses |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0150024A2 true EP0150024A2 (fr) | 1985-07-31 |
| EP0150024A3 EP0150024A3 (fr) | 1989-04-26 |
Family
ID=6225283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85100268A Withdrawn EP0150024A3 (fr) | 1984-01-19 | 1985-01-12 | Dispositif pour la fabrication d'une nappe de fibres filée |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4627811A (fr) |
| EP (1) | EP0150024A3 (fr) |
| JP (1) | JPS60155765A (fr) |
| DE (1) | DE3401639A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2200145A (en) * | 1987-01-21 | 1988-07-27 | Reifenhaeuser Masch | Production of a spun fleece |
| WO1991007530A3 (fr) * | 1989-11-08 | 1991-06-27 | Fiberweb North America Inc | Procede et appareil destines a produire des fibres uniformement reparties a partir d'une balle de fibres filees et tissu non tisse ainsi obtenu |
| EP0637641A1 (fr) * | 1993-08-02 | 1995-02-08 | Fiberweb Sodoca Sarl | Non-tissé à base de polymères dérivés de l'acide lactique, procédé de fabrication et utilisation d'un tel non-tissé |
| DE19924508C1 (de) * | 1999-05-28 | 2000-11-30 | Johns Manville Int Inc | Vorrichtung zum Herstellen eines Spinnvlieses durch Spinnen aus einer Überdruckkammer |
| US6355772B1 (en) | 1992-10-02 | 2002-03-12 | Cargill, Incorporated | Melt-stable lactide polymer nonwoven fabric and process for manufacture thereof |
| CN101027442B (zh) * | 2004-09-24 | 2010-06-16 | 阿尔比斯有限公司 | 用来将合成纤维铺放成无纺布的装置 |
Families Citing this family (90)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4780073A (en) * | 1985-06-20 | 1988-10-25 | Toray Industries, Inc. | Apparatus for melt-spinning thermoplastic polymer fibers |
| US5141700A (en) * | 1986-04-30 | 1992-08-25 | E. I. Du Pont De Nemours And Company | Melt spinning process for polyamide industrial filaments |
| DE3728002A1 (de) * | 1987-08-22 | 1989-03-02 | Freudenberg Carl Fa | Verfahren und vorrichtung zur herstellung von spinnvliesen |
| US5244525A (en) * | 1987-11-02 | 1993-09-14 | Kimberly-Clark Corporation | Methods for bonding, cutting and printing polymeric materials using xerographic printing of IR absorbing material |
| US5641822A (en) * | 1989-09-18 | 1997-06-24 | Kimberly-Clark Corporation | Surface-segregatable compositions and nonwoven webs prepared therefrom |
| US5696191A (en) * | 1989-09-18 | 1997-12-09 | Kimberly-Clark Worldwide, Inc. | Surface-segregatable compositions and nonwoven webs prepared therefrom |
| JPH0670300B2 (ja) * | 1990-05-31 | 1994-09-07 | 米原 隆 | 無電界不織布成形法 |
| US5149576A (en) * | 1990-11-26 | 1992-09-22 | Kimberly-Clark Corporation | Multilayer nonwoven laminiferous structure |
| US5145727A (en) * | 1990-11-26 | 1992-09-08 | Kimberly-Clark Corporation | Multilayer nonwoven composite structure |
| US5344862A (en) * | 1991-10-25 | 1994-09-06 | Kimberly-Clark Corporation | Thermoplastic compositions and nonwoven webs prepared therefrom |
| CA2070589C (fr) * | 1991-12-19 | 2000-11-28 | Kimberly-Clark Corporation | Methode de production de non-tisses en poly (alcool de vinyle) |
| US5244947A (en) * | 1991-12-31 | 1993-09-14 | Kimberly-Clark Corporation | Stabilization of polyolefin nonwoven webs against actinic radiation |
| US5244723A (en) * | 1992-01-03 | 1993-09-14 | Kimberly-Clark Corporation | Filaments, tow, and webs formed by hydraulic spinning |
| US5300167A (en) * | 1992-01-03 | 1994-04-05 | Kimberly-Clark | Method of preparing a nonwoven web having delayed antimicrobial activity |
| US5283023A (en) * | 1992-01-03 | 1994-02-01 | Kimberly-Clark Corporation | Method of imparting delayed wettability to a nonwoven web |
| DE4236514C2 (de) * | 1992-10-26 | 1997-03-27 | Fischer Karl Ind Gmbh | Verfahren und Vorrichtung zur Förderung und Ablage von Scharen endloser Fäden mittels Luftkräften |
| US5382703A (en) * | 1992-11-06 | 1995-01-17 | Kimberly-Clark Corporation | Electron beam-graftable compound and product from its use |
| US5455074A (en) * | 1992-12-29 | 1995-10-03 | Kimberly-Clark Corporation | Laminating method and products made thereby |
| DE4319928C2 (de) * | 1993-05-20 | 1997-05-07 | Humanair Patentverwertung Gmbh | Klima-Anlage für den Humanbereich |
| US5567372A (en) * | 1993-06-11 | 1996-10-22 | Kimberly-Clark Corporation | Method for preparing a nonwoven web containing antimicrobial siloxane quaternary ammonium salts |
| DE4332345C2 (de) * | 1993-09-23 | 1995-09-14 | Reifenhaeuser Masch | Verfahren und Vliesblasanlage zur Herstellung von einem Spinnvlies mit hoher Filamentgeschwindigkeit |
| DE4409940A1 (de) * | 1994-03-23 | 1995-10-12 | Hoechst Ag | Verfahren zum Verstrecken von Filamentbündeln in Form eines Fadenvorhanges, dafür geeignete Vorrichtung sowie deren Verwendung zur Herstellung von Spinnvliesen |
| US5494855A (en) * | 1994-04-06 | 1996-02-27 | Kimberly-Clark Corporation | Thermoplastic compositions and nonwoven webs prepared therefrom |
| DE4414277C1 (de) * | 1994-04-23 | 1995-08-31 | Reifenhaeuser Masch | Nach dem Ruhedruckprinzip arbeitende Spinnvliesanlage für die Herstellung einer Nonwoven-Spinnvliesbahn |
| US5582632A (en) * | 1994-05-11 | 1996-12-10 | Kimberly-Clark Corporation | Corona-assisted electrostatic filtration apparatus and method |
| US6380264B1 (en) | 1994-06-23 | 2002-04-30 | Kimberly-Clark Corporation | Apparatus and method for emulsifying a pressurized multi-component liquid |
| US5803106A (en) * | 1995-12-21 | 1998-09-08 | Kimberly-Clark Worldwide, Inc. | Ultrasonic apparatus and method for increasing the flow rate of a liquid through an orifice |
| US6020277A (en) * | 1994-06-23 | 2000-02-01 | Kimberly-Clark Corporation | Polymeric strands with enhanced tensile strength, nonwoven webs including such strands, and methods for making same |
| US6010592A (en) * | 1994-06-23 | 2000-01-04 | Kimberly-Clark Corporation | Method and apparatus for increasing the flow rate of a liquid through an orifice |
| CA2149701A1 (fr) * | 1994-10-12 | 1996-04-13 | Kimberly-Clark Worldwide, Inc. | Enveloppe de sterilisation |
| DE19504953C2 (de) * | 1995-02-15 | 1999-05-20 | Reifenhaeuser Masch | Anlage für die Herstellung einer Spinnvliesbahn aus thermoplastischen Endlosfäden |
| JPH11501996A (ja) | 1995-03-14 | 1999-02-16 | キンバリー クラーク ワールドワイド インコーポレイテッド | 湿潤可能物品 |
| US5648041A (en) * | 1995-05-05 | 1997-07-15 | Conoco Inc. | Process and apparatus for collecting fibers blow spun from solvated mesophase pitch |
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| US5688465A (en) * | 1996-05-13 | 1997-11-18 | Kimberly-Clark Worldwide, Inc. | Method of corona treating a hydrophobic sheet material |
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| CA944913A (en) * | 1970-04-01 | 1974-04-09 | Toray Industries, Inc. | Apparatus and method for manufacturing continuous filaments from synthetic polymers |
| US4405297A (en) * | 1980-05-05 | 1983-09-20 | Kimberly-Clark Corporation | Apparatus for forming nonwoven webs |
| US4340563A (en) * | 1980-05-05 | 1982-07-20 | Kimberly-Clark Corporation | Method for forming nonwoven webs |
| JPS60134011A (ja) * | 1983-12-22 | 1985-07-17 | Toray Ind Inc | 熱可塑性重合体の溶融紡糸方法および装置 |
-
1984
- 1984-01-19 DE DE19843401639 patent/DE3401639A1/de not_active Withdrawn
-
1985
- 1985-01-12 EP EP85100268A patent/EP0150024A3/fr not_active Withdrawn
- 1985-01-17 US US06/692,305 patent/US4627811A/en not_active Expired - Fee Related
- 1985-01-18 JP JP60006010A patent/JPS60155765A/ja active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2200145A (en) * | 1987-01-21 | 1988-07-27 | Reifenhaeuser Masch | Production of a spun fleece |
| GB2200146A (en) * | 1987-01-21 | 1988-07-27 | Reifenhaeuser Masch | Production of a spun fleece |
| GB2200146B (en) * | 1987-01-21 | 1990-11-21 | Reifenhaeuser Masch | Production of spun fleece |
| GB2200145B (en) * | 1987-01-21 | 1990-11-21 | Reifenhaeuser Masch | Production of spun fleece |
| WO1991007530A3 (fr) * | 1989-11-08 | 1991-06-27 | Fiberweb North America Inc | Procede et appareil destines a produire des fibres uniformement reparties a partir d'une balle de fibres filees et tissu non tisse ainsi obtenu |
| US5225018A (en) * | 1989-11-08 | 1993-07-06 | Fiberweb North America, Inc. | Method and apparatus for providing uniformly distributed filaments from a spun filament bundle and spunbonded fabric obtained therefrom |
| US6355772B1 (en) | 1992-10-02 | 2002-03-12 | Cargill, Incorporated | Melt-stable lactide polymer nonwoven fabric and process for manufacture thereof |
| EP0637641A1 (fr) * | 1993-08-02 | 1995-02-08 | Fiberweb Sodoca Sarl | Non-tissé à base de polymères dérivés de l'acide lactique, procédé de fabrication et utilisation d'un tel non-tissé |
| FR2709500A1 (fr) * | 1993-08-02 | 1995-03-10 | Fiberweb Sodoca Sarl | Non-tissé à base de polymères dérivés de l'acide lactique, procédé de fabrication et utilisation d'un tel non-tissé. |
| DE19924508C1 (de) * | 1999-05-28 | 2000-11-30 | Johns Manville Int Inc | Vorrichtung zum Herstellen eines Spinnvlieses durch Spinnen aus einer Überdruckkammer |
| CN101027442B (zh) * | 2004-09-24 | 2010-06-16 | 阿尔比斯有限公司 | 用来将合成纤维铺放成无纺布的装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| US4627811A (en) | 1986-12-09 |
| EP0150024A3 (fr) | 1989-04-26 |
| DE3401639A1 (de) | 1985-07-25 |
| JPS60155765A (ja) | 1985-08-15 |
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