EP0150464A2 - Procédé pour rendre rugueux électrolytiquement des plaques d'impression en aluminium dans un électrolyte composite aqueux - Google Patents
Procédé pour rendre rugueux électrolytiquement des plaques d'impression en aluminium dans un électrolyte composite aqueux Download PDFInfo
- Publication number
- EP0150464A2 EP0150464A2 EP84116020A EP84116020A EP0150464A2 EP 0150464 A2 EP0150464 A2 EP 0150464A2 EP 84116020 A EP84116020 A EP 84116020A EP 84116020 A EP84116020 A EP 84116020A EP 0150464 A2 EP0150464 A2 EP 0150464A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- aluminum
- aqueous
- und
- acid
- roughening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 238000007639 printing Methods 0.000 title claims abstract description 36
- 238000007788 roughening Methods 0.000 title claims abstract description 33
- 239000003792 electrolyte Substances 0.000 title claims description 31
- 238000000034 method Methods 0.000 title claims description 24
- 239000004411 aluminium Substances 0.000 title description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000008151 electrolyte solution Substances 0.000 claims abstract description 11
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 150000007522 mineralic acids Chemical class 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 abstract description 28
- 229940021013 electrolyte solution Drugs 0.000 abstract description 7
- 239000000758 substrate Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007645 offset printing Methods 0.000 abstract description 4
- IXCSERBJSXMMFS-UHFFFAOYSA-N hcl hcl Chemical compound Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 abstract 1
- 235000010210 aluminium Nutrition 0.000 description 40
- 239000000243 solution Substances 0.000 description 20
- 238000011282 treatment Methods 0.000 description 13
- -1 alkali metal salts Chemical class 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 238000012876 topography Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000012876 carrier material Substances 0.000 description 6
- 239000012954 diazonium Substances 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- KETQAJRQOHHATG-UHFFFAOYSA-N 1,2-naphthoquinone Chemical compound C1=CC=C2C(=O)C(=O)C=CC2=C1 KETQAJRQOHHATG-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- 208000032544 Cicatrix Diseases 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- 239000011260 aqueous acid Substances 0.000 description 3
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000007859 condensation product Substances 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 150000003839 salts Chemical group 0.000 description 3
- 231100000241 scar Toxicity 0.000 description 3
- 230000037387 scars Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- 238000007743 anodising Methods 0.000 description 2
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 2
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 150000001989 diazonium salts Chemical class 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- LRMHFDNWKCSEQU-UHFFFAOYSA-N ethoxyethane;phenol Chemical compound CCOCC.OC1=CC=CC=C1 LRMHFDNWKCSEQU-UHFFFAOYSA-N 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 238000001459 lithography Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- LXFQSRIDYRFTJW-UHFFFAOYSA-M 2,4,6-trimethylbenzenesulfonate Chemical compound CC1=CC(C)=C(S([O-])(=O)=O)C(C)=C1 LXFQSRIDYRFTJW-UHFFFAOYSA-M 0.000 description 1
- LXFQSRIDYRFTJW-UHFFFAOYSA-N 2,4,6-trimethylbenzenesulfonic acid Chemical compound CC1=CC(C)=C(S(O)(=O)=O)C(C)=C1 LXFQSRIDYRFTJW-UHFFFAOYSA-N 0.000 description 1
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- ZRYCRPNCXLQHPN-UHFFFAOYSA-N 3-hydroxy-2-methylbenzaldehyde Chemical compound CC1=C(O)C=CC=C1C=O ZRYCRPNCXLQHPN-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Natural products OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 1
- 229910003638 H2SiF6 Inorganic materials 0.000 description 1
- 229910004039 HBF4 Inorganic materials 0.000 description 1
- 241000270322 Lepidosauria Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N N-phenyl aniline Natural products C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 206010039580 Scar Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910001513 alkali metal bromide Inorganic materials 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229910001515 alkali metal fluoride Inorganic materials 0.000 description 1
- 229910001508 alkali metal halide Inorganic materials 0.000 description 1
- 150000008045 alkali metal halides Chemical class 0.000 description 1
- 125000005137 alkenylsulfonyl group Chemical group 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 150000003857 carboxamides Chemical class 0.000 description 1
- 125000003096 carboxylic acid amide acetal group Chemical group 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- ZXJXZNDDNMQXFV-UHFFFAOYSA-M crystal violet Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1[C+](C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 ZXJXZNDDNMQXFV-UHFFFAOYSA-M 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- QVEIBLDXZNGPHR-UHFFFAOYSA-N naphthalene-1,4-dione;diazide Chemical class [N-]=[N+]=[N-].[N-]=[N+]=[N-].C1=CC=C2C(=O)C=CC(=O)C2=C1 QVEIBLDXZNGPHR-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 150000004812 organic fluorine compounds Chemical class 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- MNTPMEHIQKUBIC-UHFFFAOYSA-N silicon;hydrofluoride Chemical compound F.[Si] MNTPMEHIQKUBIC-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- ZEFWRWWINDLIIV-UHFFFAOYSA-N tetrafluorosilane;dihydrofluoride Chemical compound F.F.F[Si](F)(F)F ZEFWRWWINDLIIV-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/04—Etching of light metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
- B41N3/03—Chemical or electrical pretreatment
- B41N3/034—Chemical or electrical pretreatment characterised by the electrochemical treatment of the aluminum support, e.g. anodisation, electro-graining; Sealing of the anodised layer; Treatment of the anodic layer with inorganic compounds; Colouring of the anodic layer
Definitions
- the invention relates to a method for the electrochemical roughening of aluminum for printing plate supports, which is carried out with alternating current in an aqueous mixed electrolyte.
- Printing plates generally consist of a support and at least one radiation-sensitive reproduction layer arranged thereon, this layer either from the consumer (in the case of non-precoated plates) or from the industrial one Manufacturer (for pre-coated boards) is applied to the substrate.
- Aluminum or one of its alloys has established itself as a layer material in the printing plate field.
- these substrates can also be used without a modifying pretreatment, but they are generally modified in or on the surface, for example by mechanical, chemical and / or electrochemical roughening (sometimes also called grain or etching in literature), chemical or electrochemical oxidation and / or treatment with hydrophilizing agents.
- a combination of the above-mentioned Mo Types of dification applied, in particular a combination of electrochemical roughening and anodic oxidation, optionally with a subsequent hydrophilization step.
- the roughening is carried out, for example, in aqueous acids such as aqueous HCl or HN0 3 solutions or in aqueous salt solutions such as aqueous NaCl or Al (N0 3 ) 3 solutions using alternating current.
- the roughness depths that can be achieved in this way are in the range from about 1 to 15 ⁇ m, in particular in the range from 2 to 8 ⁇ m.
- the roughness depth is determined in accordance with DIN 4768 in the version from October 1970, the roughness depth R is then the arithmetic mean of the individual roughness depths of five adjacent individual measuring sections.
- the roughening is carried out, inter alia, in order to improve the adhesion of the reproduction layer on the substrate and the water flow of the printing plate resulting from the printing plate by irradiation (exposure) and development.
- irradiation and development or decoating in the case of reproduction layers working electrophotographically
- the image points which carry color during later printing and the water-bearing non-image points are produced on the printing plate, whereby the actual printing form is created.
- Various parameters have an influence on the later topography of the aluminum surface to be roughened, which may be exemplified by the following explanations of the prior art:
- the essay "The Alternating Current Etching of Aluminum Lithography Sheet" by AJ Dowell in Transactions of the Institute of Metal Finishing, 1979, Vol. 57, pp. 138 to 144 contains basic explanations made to roughen aluminum in aqueous hydrochloric acid solutions, the following process parameters varied and the corresponding effects were examined.
- the electrolyte composition is changed with repeated use of the electrolyte, for example with regard to the H + (H 3 O + ) ion concentration (measurable via the pH value) and the Al 3+ ion concentration, effects on the surface topography being observed.
- the temperature variation between 16 ° C and 90 ° C shows a changing influence only from about 50 ° C, which is expressed, for example, by the sharp decline in the formation of layers on the surface.
- the roughening time change between 2 and 25 min also leads to an increasing metal dissolution with increasing exposure time.
- the variation of the current density between 2 and 8 A / dm 2 results in higher roughness values with increasing current density. If the acid concentration is in the range 0.17 to 3.3% of HCl, then only insignificant changes in the hole structure occur between 0.5 and 2% of HCl, below 0.5% of HC1 there is only a local attack on the Surface and at the high values an irregular dissolution of Al instead.
- the addition of SO 4 2- ions or Cl - ions in salt form [e.g. B. by adding Al 2 (SO 4 ) 3 or NaCl] can also influence the topography of the roughened Aluminum. The rectification of the alternating current shows that both types of half-wave are obviously required for a uniform roughening.
- aqueous HCl solutions as an electrolyte solution for the electrochemical roughening of support materials made of aluminum must therefore be assumed to be known. It can be obtained - as many examples of commercial printing plates show - a uniform grain size, which is particularly suitable for the field of application of lithography and is within a roughness range that is generally useful in practice. For certain areas of application of printing plates (e.g.
- the known organic additives to aqueous acid electrolytes such as HCl or HN0 3 solutions have the aftermath partly that they become electrochemically unstable at high current loads (voltage) in modern continuously operating conveyor systems and at least partially decompose.
- the known inorganic additives such as phosphoric, chromic or boric acid have the disadvantage that the intended protective effect frequently breaks down locally and individual, particularly pronounced scars then develop there.
- the object of the present invention is therefore to propose a method for the electrochemical roughening of aluminum for printing plate supports which makes it possible light, to achieve a uniformly roughened surface topography with a wide range in the mean roughness values.
- the invention is based on the known method for the electrochemical roughening of aluminum or its alloys for printing plate supports in an aqueous mixed electrolyte solution containing HC1 and a further inorganic acid under the action of alternating current.
- the process according to the invention is then characterized in that hydrofluoric acid (HF) is used as the inorganic acid.
- HF hydrofluoric acid
- the aqueous electrolyte solution contains 0.5 to 10% by weight, in particular 0.8 to 3% by weight, of HCl and 0.05 to 5% by weight, in particular 0.1 to 1.0 % By weight of HF.
- Suitable base materials for the material to be roughened according to the invention include those made of aluminum or one of its alloys, which have, for example, a content of more than 98.5% by weight of Al and proportions of Si, Fe, Ti, Cu and Zn.
- These aluminum carrier materials can also be roughened mechanically (for example by brushing and / or with abrasive treatments) before the electrochemical stage, if appropriate after pre-cleaning. All process steps can be carried out discontinuously with plates or foils, but they are preferably carried out continuously with tapes.
- the process parameters are in the following ranges: the temperature of the electrolyte between 20 and 60 ° C, the current density between 3 and 200 A / dm 2 , the residence time of a material point to be roughened in the electrolyte between 3 and 100 sec and the electrolyte flow rate at the surface of the material to be roughened between 5 and 100 cm / sec; in the batchwise process, the required current densities tend to be in the lower part and the dwell times are in the upper part of the ranges specified, and the flow of the electrolyte can also be dispensed with.
- alternating current of a frequency of 50 to 60 Hz is usually used as the type of current, but modified types of current such as alternating current with different amplitudes of the current strength for the anode and cathode current, lower frequencies, current interruptions or overlapping of two currents of different frequency and waveform are also possible.
- the average roughness depth R z of the roughened surface is in the range from 1 to 15 ⁇ m, in particular from 1.5 to 8.0 ⁇ m.
- aluminum ions in the form of aluminum salts in particular A1C1 3 or A1F 3 , can also be added to the aqueous electrolyte.
- Pre-cleaning includes, for example, treatment with aqueous NaOH solution with or without degreasing agent and / or complexing agents, trichlorethylene, acetone, methanol or other commercially available aluminum stains.
- the roughening or, in the case of several roughening stages, also between the individual stages, an abrasive treatment can additionally be carried out, in particular a maximum of 2 g / m 2 being removed (up to 5 g / m 2 between the stages);
- aqueous solutions of alkali metal hydroxide or aqueous solutions of alkaline salts or aqueous acid solutions based on HN0 3 , H 2 SO 4 or H 3 PO 4 are used as abrasive solutions.
- non-electrochemical treatments are also known which essentially only have a rinsing and / or cleaning effect and, for example, for removing deposits formed during roughening ("Schmant") or simply for Serve removal of electrolyte residues; For example, dilute aqueous alkali hydroxide solutions or water are used for these purposes.
- an anodic oxidation of the aluminum can then preferably follow in a further process step to be used, for example in order to improve the abrasion and adhesion properties of the surface of the carrier material.
- the usual electrolytes such as H 2 SO 4 , H 3 PO 4 , H 2 C 2 O 4 , amidosulfonic acid, sulfosuccinic acid, sulfosalicylic acid or mixtures thereof can be used for anodic oxidation; in particular, H 2 S0 4 and H 3 P0 4 are used alone, in a mixture and / or in a multi-stage anodizing process.
- the stage of anodic oxidation of the aluminum support material can also be followed by one or more post-treatment stages.
- These post-treatment stages serve in particular to additionally increase the hydrophilicity of the aluminum oxide layer, which is often sufficient, while at least the other known properties of this layer are retained.
- the materials produced according to the invention are used as supports for offset printing plates, i. H. a radiation-sensitive coating is applied to one or both sides of the carrier material either by the manufacturer of presensitized printing plates or directly by the consumer.
- a radiation-sensitive coating is applied to one or both sides of the carrier material either by the manufacturer of presensitized printing plates or directly by the consumer.
- all layers are suitable as radiation (light) sensitive layers which, after irradiation (exposure), optionally with subsequent development and / or fixation, provide an imagewise surface from which printing can take place.
- photo-semiconducting layers such as e.g. in DE-C 11 17 391, 15 22 497, 15 72 312, 23 22 046 and 23 22 047 are described, are applied to the carrier materials produced according to the invention, thereby producing highly light-sensitive, electrophotographic printing plates.
- Offset printing plates are converted into the desired printing form in a known manner by imagewise exposure or irradiation and washing out of the non-image areas with a developer, for example an aqueous alkaline developer solution.
- a developer for example an aqueous alkaline developer solution.
- % data always mean% by weight, unless stated otherwise. Parts by weight relate to parts by volume in the ratio of g to cm 3 .
- EXAMPLES 1 TO 28 AND COMPARATIVE EXAMPLES VI TO V29 An aluminum sheet is first pickled for 60 seconds in an aqueous solution of 20 g NaOH per liter at room temperature and then freed from any alkali residues that may be present by briefly immersing it in a solution corresponding to the roughening electrolyte. The roughening takes place in the electrolyte systems shown in the following tables and under the conditions listed there. After roughening, an anodic oxidation is carried out in an aqueous electrolyte containing H 2 S0 4 and A1 3 + ions up to a layer weight of 3.0 g / m 2 .
- Examples 1 to 28 and comparative examples V1 to V22 are carried out with symmetrical alternating current at a frequency of 50 Hz, one electrode being the aluminum sheet and the other a graphite plate. In the comparative examples V23 to V26, direct current is used and the aluminum sheet is switched as the cathode; in the comparative examples V27 to V29, the aluminum is switched as the anode; the graphite plate is then the counter electrode.
- Example 29 An analogous to Example 29 in an aqueous electrolyte with an HCl content of 20 g / l without the addition of HF, anodized, coated and copied plate has a print run of 90,000 prints.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Printing Plates And Materials Therefor (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3400249 | 1984-01-05 | ||
| DE19843400249 DE3400249A1 (de) | 1984-01-05 | 1984-01-05 | Verfahren zur elektrochemischen aufrauhung von aluminium fuer druckplattentraeger in einem waessrigen mischelektrolyten |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0150464A2 true EP0150464A2 (fr) | 1985-08-07 |
| EP0150464A3 EP0150464A3 (en) | 1985-09-11 |
| EP0150464B1 EP0150464B1 (fr) | 1987-04-29 |
Family
ID=6224399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84116020A Expired EP0150464B1 (fr) | 1984-01-05 | 1984-12-21 | Procédé pour rendre rugueux électrolytiquement des plaques d'impression en aluminium dans un électrolyte composite aqueux |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4566958A (fr) |
| EP (1) | EP0150464B1 (fr) |
| JP (1) | JPS60159092A (fr) |
| CA (1) | CA1256058A (fr) |
| DE (2) | DE3400249A1 (fr) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011205051A (ja) | 2009-06-26 | 2011-10-13 | Fujifilm Corp | 光反射基板およびその製造方法 |
| JP2012033853A (ja) | 2010-04-28 | 2012-02-16 | Fujifilm Corp | 絶縁性光反射基板 |
| CN103085523B (zh) | 2011-10-28 | 2016-12-21 | 富士胶片株式会社 | 用于平版印刷版的载体的制备方法和制备装置 |
| CN105934540B (zh) | 2014-01-31 | 2018-03-13 | 富士胶片株式会社 | 铝板的制造方法、铝板、蓄电装置用集电体及蓄电装置 |
| CN108698360B (zh) | 2016-02-29 | 2021-03-23 | 富士胶片株式会社 | 复合体 |
| CN108779571A (zh) | 2016-03-25 | 2018-11-09 | 富士胶片株式会社 | 铝板的制造方法及铝板的制造装置 |
| CN110431926A (zh) | 2017-03-13 | 2019-11-08 | 富士胶片株式会社 | 电磁波屏蔽部件 |
| WO2018181139A1 (fr) | 2017-03-27 | 2018-10-04 | 富士フイルム株式会社 | Structure d'insonorisation, panneau d'absorption acoustique et panneau de réglage |
| WO2018235488A1 (fr) | 2017-06-21 | 2018-12-27 | 富士フイルム株式会社 | Corps composite |
| CN110678257A (zh) | 2017-06-21 | 2020-01-10 | 富士胶片株式会社 | 铝复合材料 |
| JPWO2019039469A1 (ja) | 2017-08-22 | 2020-10-15 | 富士フイルム株式会社 | 防音構造体および吸音パネル |
| JPWO2019044589A1 (ja) | 2017-08-28 | 2020-08-06 | 富士フイルム株式会社 | 防音構造、及び防音構造体 |
| KR20200044057A (ko) | 2017-09-29 | 2020-04-28 | 후지필름 가부시키가이샤 | 적층체 |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE120061C (fr) * | 1900-02-05 | |||
| GB294237A (en) * | 1927-07-22 | 1929-09-12 | Electrolux Ltd | A process for treating aluminium or other light metals |
| DE695182C (de) * | 1939-01-25 | 1940-08-19 | Mahle Kg | Verfahren zur Erzeugung von Poren auf Laufflaechentmaschinen |
| US2775553A (en) * | 1952-12-31 | 1956-12-25 | Sprague Electric Co | Electrolytic etching process for electrolytic capacitors |
| US3330745A (en) * | 1964-08-11 | 1967-07-11 | Grace W R & Co | Electrolytic process for graft polymerization |
| DE1496825A1 (de) * | 1965-04-13 | 1969-04-10 | Fischer Dr Wilhelm Anton | Verfahren zur elektrochemischen Behandlung von als Anode geschalteten Werkstuecken |
| US3445355A (en) * | 1966-07-15 | 1969-05-20 | Ibm | Method and composition for the electrolytic etching of beryllium-copper alloys |
| DE1621115C3 (de) * | 1967-10-17 | 1981-06-25 | Metalloxyd GmbH, 5000 Köln | Verfahren zur Herstellung eines Trägers aus Aluminium für lithographische Druckplatten |
| JPS517081B1 (fr) * | 1971-04-17 | 1976-03-04 | ||
| DE2250275A1 (de) * | 1972-10-13 | 1974-04-25 | Oce Van Der Grinten Nv | Verfahren zur elektrochemischen behandlung von aluminium zur herstellung lithographischer druckplatten |
| FR2241633B1 (fr) * | 1973-07-13 | 1976-06-18 | Ugine Kuhlmann | |
| US3935080A (en) * | 1974-10-02 | 1976-01-27 | Polychrome Corporation | Method of producing an aluminum base sheet for a printing plate |
| US3963594A (en) * | 1975-06-03 | 1976-06-15 | Aluminum Company Of America | Electrochemical treatment of aluminum surfaces with an aqueous solution of hydrochloric acid and gluconic acid |
| JPS5317580A (en) * | 1976-08-02 | 1978-02-17 | Yuuroku Dev Ab | Method of increasing filtration and sedimentation of suspension of macromolecular biological substances |
| US4072589A (en) * | 1977-04-13 | 1978-02-07 | Polychrome Corporation | Process for electrolytic graining of aluminum sheet |
-
1984
- 1984-01-05 DE DE19843400249 patent/DE3400249A1/de not_active Withdrawn
- 1984-12-21 DE DE8484116020T patent/DE3463400D1/de not_active Expired
- 1984-12-21 EP EP84116020A patent/EP0150464B1/fr not_active Expired
- 1984-12-27 JP JP59274252A patent/JPS60159092A/ja active Pending
-
1985
- 1985-01-04 US US06/689,002 patent/US4566958A/en not_active Expired - Fee Related
- 1985-01-04 CA CA000471469A patent/CA1256058A/fr not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| EP0150464B1 (fr) | 1987-04-29 |
| CA1256058A (fr) | 1989-06-20 |
| EP0150464A3 (en) | 1985-09-11 |
| US4566958A (en) | 1986-01-28 |
| DE3400249A1 (de) | 1985-07-18 |
| DE3463400D1 (en) | 1987-06-04 |
| JPS60159092A (ja) | 1985-08-20 |
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