EP0153221A1 - Herstellungsverfahren eines geschlossenen Flügelrades - Google Patents
Herstellungsverfahren eines geschlossenen Flügelrades Download PDFInfo
- Publication number
- EP0153221A1 EP0153221A1 EP85400203A EP85400203A EP0153221A1 EP 0153221 A1 EP0153221 A1 EP 0153221A1 EP 85400203 A EP85400203 A EP 85400203A EP 85400203 A EP85400203 A EP 85400203A EP 0153221 A1 EP0153221 A1 EP 0153221A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- disc
- discs
- blades
- flange
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2205—Conventional flow pattern
- F04D29/2222—Construction and assembly
Definitions
- the present invention relates to the production of a closed centrifugal or centripetal impeller. It applies in particular to the wheels of pumps or other centrifugal or centripetal machines in which the radial flow path of the fluid is closed.
- Centrifugal compressors consist of a shaft carrying one or more wheels intended to compress the gas which passes through the compressor.
- the wheels have a hub disc for mounting on the shaft and vanes attached to the disc which create a flow channel for the gas.
- the gas, sucked in at the level of the shaft rises along the disc, driven in rotation by the blades, to the outside diameter of the disc, having received kinetic energy from the wheel.
- the transformation at the exit of the wheel from kinetic energy into pressure energy corresponds to compression.
- the usual method of manufacturing these wheels can consist of milling the blades in the hub, and attaching the flange by welding to the side face of the blades.
- the blades can also be machined in the flange, the latter then being attached by welding to the hub. They can also be made in two parts, one of the parts being machined in the hub and the other in the flange, the flange and the hub then being made integral with one another by welding. In all these embodiments, it is the weld which is used to secure the various elements of the wheel.
- the invention overcomes the drawbacks of the above-mentioned methods of making wheels. It aims at a simple, rapid process, making it possible to obtain very good quality wheels capable of withstanding even difficult operating conditions.
- the invention also relates to a wheel obtained by means of this method.
- the invention relates to a method for producing a closed paddle wheel in which a first disc forming a hub and a second disc or flange is prepared, by providing them with blades, and the two discs are provided blades integral with one another.
- each of the discs capable of cooperating with corresponding means of the other disc such that the two discs can be made integral with one another by shrinking.
- hooping is carried out by prior heating of one of the two discs.
- only one of the two discs is provided with vanes by providing studs on them and provision is made for housings corresponding to these studs in the thickness of the another disc.
- punctual housings are provided and an angular setting is carried out before shrinking in order to allow the pins to be compared with the corresponding housings.
- vanes are provided on each of the two discs, by providing pins on the vanes located on one of the discs and corresponding housings on the vanes located on the other disc and l 'an angular setting is carried out before shrinking in order to allow each blade to be compared with a corresponding blade of the other disc.
- only one of the two discs is provided with vanes and these vanes are produced with a flange at their end situated at the periphery of the disc, and the second disc is produced with a diameter such that the second disc can be kept clamped between said flanges.
- said flanges are interconnected so as to form a rim in which the second disc can be held tight.
- one of the two discs is provided with vanes and the second disc is produced with peripheral flanges extended by a rim such that the first disc and the vanes can be held tight respectively between the rim and the edges and an angular setting is carried out before shrinking in order to allow each blade to be compared with a corresponding edge of the second disc.
- the invention also relates to a closed paddle wheel produced by means of any one of the abovementioned variants of the method according to the invention.
- the wheel consists of two discs, a disc 1 forming a hub and a second disc 2 also called a flange.
- the two discs 1 and 2 are each provided with a central bore, 1 'and 2', to allow the mounting of the wheel on a shaft not shown of the machine on which the wheel is intended to be used.
- Blades 3 are intended to create a flow channel for the gas which, drawn in at the level of the shaft, that is to say bores, rises along the disks 1 and 2, driven in rotation by the blades 3, up to the outside diameter of the discs 1 and 2, having received kinetic energy from the wheel.
- the discs 1 and 2 produce with the blades 3 channels which are each isolated from the neighboring channels.
- FIGS. 1a, 2a, 3a or 4a two discs are first prepared, a hub 1 and a flange 2, as shown in FIGS. 1b, 2b, 3b and 4b. These discs are prepared by providing them with blades 3. In all the examples shown, it is the mcyeu 1 which carries the blades 3.
- the hub 1 and the blades 3 have been machined from the same block of metal; we could also weld the blades 3 on the hub 1, but as we explained above, welding has certain drawbacks that we are specifically trying to avoid.
- the hub 1 bearing blades 3 and the flange 2 are produced in such a way that they can be made integral with one another in order to constitute a closed wheel, by hooping.
- each of the two discs 1 and 2 is provided with means capable of cooperating with corresponding means of the other disc.
- the blades 3 carried by the hub 1 are provided with studs 4 corresponding to housings 5 machined in the thickness of the flange L.
- the machining of the studs 4 and of the housings 5 can be practiced circumferentially, by turning, which ensures good precision and makes it possible to obtain a low production cost.
- the housings 5 can also be punctual, that is to say produced by milling only at the level of the vanes 3: this ensures continuity of the flange 2 and of the flow of gas thereon.
- the flange 2 is heated beforehand to a temperature allowing its expansion but not modifying its structure, then the flange 2 is placed on the hub 1 by fitting the pins 4 into the housings 5.
- the hub 1 and the flange 2 are made integral with one another.
- the housings 5 and the pins 4 are provided so as to be able to fit together when the flange 2 is heated and to be under stress when the flange 2 is cooled; this constraint must be able to be supported by the metals constituting the hub 1 and the flange 2 both at rest and in operation ment.
- housings 5 are punctual, it is necessary to provide an angular setting when positioning the flange 2 on the disc 1, so that the housings 5 can fit into the studs 4 located on the blades 3. This angular setting does not is not necessary if the housings 5 are made circumferentially.
- the wheel produced in FIGS. 2a and 2b comprises a hub 1 provided with blades 3 in which the blades 3 are produced with a flange 6 at their end situated at the periphery of the hub 1.
- the flange 2 is produced with a diameter D such that it can be kept clamped between said flanges 6.
- the hub 1 is heated, the flange 2 is placed between the flanges 6 and the tightening occurs during cooling of the hub 1.
- the wheel shown in Figures 3a and 3b is similar to that shown in Figures 2a and 2b except that the flanges 6 of the blades 3 are interconnected so as to form a rim 7 in which the flange 2 can be held tight.
- the tightening of the flange 2 is thus carried out over the entire circumference of the flange instead of being exerted only at the level of the blades 3 as in the mode of FIG. 2.
- the closed wheel is produced, it is closed not only by the flange 2 but also by the rim 7 which in fact makes an extension of the flange 2.
- the wheel is closed only up to the diameter D.
- the wheel shown in Figures 3a and 3b can therefore be used for compression stages more efficient than those for which one uses for example a wheel as shown in Figures 2a and 2b.
- the flange 2 has peripheral flanges 8 extended by a rim 9 such that the hub 1 and the vanes 3 carried by the hub 1 can be kept clamped respectively between the rim 9 and the flanges 8.
- This wheel is quite similar to the wheel shown in Figures 3a and 3b except that in this case, the flanges and the rim are carried by the flange 2 in order to grip the hub 1 instead of being carried by the hub 1 in order to enclose the flange 2.
- the flanges 8 are of course located only at the level of the vanes 3 while the rim 9 constitutes a circumference without discontinuity.
- flanges 8 in fact constitute extensions of the blades 3 over the largest diameters of the wheel, such a wheel can have the same applications as the wheel described in the example of FIGS. 3a and 3b.
- An angular setting is also necessary. re in order to allow the correspondence between the flanges 8 and the blades 3.
- the wheels produced by the process according to the present invention give very satisfactory results. They are not likely to deteriorate during operation, even if they are subjected to vibrations when the pressure is high.
- the minimum tightening of 2 which must exist between the hub and the flange of a centrifugal wheel produced in accordance with Figures 3a and 3b, with an external diameter of 520 mm and intended to rotate at 13,115 rpm (classic range for a centrifugal compressor) is very easily achieved by the method according to the invention.
- One or the other of the variants of the method according to the invention can be chosen, according to the constraints that the wheel must support: the mode of FIG. 1 is for example very resistant to vibrations and can be used for high pressures. .
- the process for producing the wheels according to the invention is simple and rapid: only heating between 200 and 300 ° C. of the flange or of the hub is necessary a thermal stress relieving treatment is avoided.
- the assembly of the wheel does not require the presence of personnel as qualified as for a welded wheel and its assembly is very fast. The time taken to produce the wheels is therefore short and the cost price is not very high.
- the production method according to the invention as well as the wheels obtained by this process can be used for all pumps or other centrifugal or centripetal machines in which the radial flow path of the fluid is closed, without limitation.
- the blades 3 are integral with the hub 1 before shrinking but the blades 3 can also be integral with the flange 2 or be made in two parts, one integral with the hub 1 and the other integral with the flange 2, without departing from the scope of the invention.
- any process consisting in producing bosses or tenons on any one of the discs and corresponding housings on the other disc in order to allow these two discs to be assembled by shrinking, is within the scope of the invention .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85400203T ATE37589T1 (de) | 1984-02-10 | 1985-02-07 | Herstellungsverfahren eines geschlossenen fluegelrades. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8402047 | 1984-02-10 | ||
| FR8402047A FR2559544B1 (fr) | 1984-02-10 | 1984-02-10 | Procede de realisation d'une roue a aubes fermee et roue obtenue au moyen de ce procede |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0153221A1 true EP0153221A1 (de) | 1985-08-28 |
| EP0153221B1 EP0153221B1 (de) | 1988-09-28 |
Family
ID=9300932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85400203A Expired EP0153221B1 (de) | 1984-02-10 | 1985-02-07 | Herstellungsverfahren eines geschlossenen Flügelrades |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0153221B1 (de) |
| AT (1) | ATE37589T1 (de) |
| DE (1) | DE3565301D1 (de) |
| FR (1) | FR2559544B1 (de) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0511518A1 (de) * | 1991-04-27 | 1992-11-04 | KSB Aktiengesellschaft | Geteiltes Laufrad |
| US5328332A (en) * | 1993-05-25 | 1994-07-12 | Chiang Swea T | Wheel fan of range hood |
| US5375974A (en) * | 1992-12-08 | 1994-12-27 | Asea Brown Boveri Ltd. | Stabilizing device for extending the characteristic diagram of a compressor |
| US5588803A (en) * | 1995-12-01 | 1996-12-31 | General Motors Corporation | Centrifugal impeller with simplified manufacture |
| EP0911528A1 (de) | 1997-10-23 | 1999-04-28 | WILO GmbH | Laufrad aus Blech |
| RU2154197C2 (ru) * | 1998-11-13 | 2000-08-10 | Байбиков Александр Сергеевич | Рабочее колесо центробежного насоса |
| US6523995B2 (en) * | 2001-03-23 | 2003-02-25 | Chemineer, Inc. | In-tank mixing system and associated radial impeller |
| RU2244169C2 (ru) * | 2002-11-28 | 2005-01-10 | Закрытое акционерное общество "Уралэлектро-К" | Сварное рабочее колесо центробежного насоса |
| CN101526088A (zh) * | 2008-03-03 | 2009-09-09 | 普拉德研究及开发股份有限公司 | 离心泵用的叶轮 |
| RU2568358C1 (ru) * | 2014-05-22 | 2015-11-20 | Открытое акционерное общество "Ракетно-космическая корпорация "Энергия" имени С.П. Королева" | Центробежное рабочее колесо |
| RU190999U1 (ru) * | 2019-04-24 | 2019-07-18 | Акционерное общество (АО) "Научно-исследовательский институт "Лопастных машин" ("НИИ ЛМ") | Рабочее колесо центробежного насоса |
| WO2019229434A1 (en) * | 2018-05-30 | 2019-12-05 | CNC Subcon Services Limited | Impeller and method of manufacture |
| CN117206828A (zh) * | 2023-08-23 | 2023-12-12 | 中科航星科技有限公司西安分公司 | 一种提高闭式离心叶轮真空钎焊成型强度的方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2533605C2 (ru) * | 2013-03-12 | 2014-11-20 | Открытое акционерное общество "Ракетно-космическая корпорация "Энергия" имени С.П. Королева" | Центробежное рабочее колесо |
| DE102019206548A1 (de) * | 2019-05-07 | 2020-11-12 | Mahle International Gmbh | Fluidpumpe |
| RU2731465C1 (ru) * | 2019-11-07 | 2020-09-03 | Акционерное общество "Гидрогаз" (АО "Гидрогаз") | Рабочее колесо центробежного насоса (варианты) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1919970A (en) * | 1933-02-07 | 1933-07-25 | Gen Electric | Impeller |
| FR2312671A1 (fr) * | 1975-05-30 | 1976-12-24 | Creusot Loire | Procede de realisation de roue a aubes centrifuge et roue obtenue par ce procede |
-
1984
- 1984-02-10 FR FR8402047A patent/FR2559544B1/fr not_active Expired
-
1985
- 1985-02-07 AT AT85400203T patent/ATE37589T1/de not_active IP Right Cessation
- 1985-02-07 DE DE8585400203T patent/DE3565301D1/de not_active Expired
- 1985-02-07 EP EP85400203A patent/EP0153221B1/de not_active Expired
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1919970A (en) * | 1933-02-07 | 1933-07-25 | Gen Electric | Impeller |
| FR2312671A1 (fr) * | 1975-05-30 | 1976-12-24 | Creusot Loire | Procede de realisation de roue a aubes centrifuge et roue obtenue par ce procede |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0511518A1 (de) * | 1991-04-27 | 1992-11-04 | KSB Aktiengesellschaft | Geteiltes Laufrad |
| US5375974A (en) * | 1992-12-08 | 1994-12-27 | Asea Brown Boveri Ltd. | Stabilizing device for extending the characteristic diagram of a compressor |
| US5328332A (en) * | 1993-05-25 | 1994-07-12 | Chiang Swea T | Wheel fan of range hood |
| US5588803A (en) * | 1995-12-01 | 1996-12-31 | General Motors Corporation | Centrifugal impeller with simplified manufacture |
| EP0911528A1 (de) | 1997-10-23 | 1999-04-28 | WILO GmbH | Laufrad aus Blech |
| DE19746850A1 (de) * | 1997-10-23 | 1999-04-29 | Wilo Gmbh | Laufrad aus Blech |
| RU2154197C2 (ru) * | 1998-11-13 | 2000-08-10 | Байбиков Александр Сергеевич | Рабочее колесо центробежного насоса |
| US6523995B2 (en) * | 2001-03-23 | 2003-02-25 | Chemineer, Inc. | In-tank mixing system and associated radial impeller |
| RU2244169C2 (ru) * | 2002-11-28 | 2005-01-10 | Закрытое акционерное общество "Уралэлектро-К" | Сварное рабочее колесо центробежного насоса |
| CN101526088A (zh) * | 2008-03-03 | 2009-09-09 | 普拉德研究及开发股份有限公司 | 离心泵用的叶轮 |
| RU2568358C1 (ru) * | 2014-05-22 | 2015-11-20 | Открытое акционерное общество "Ракетно-космическая корпорация "Энергия" имени С.П. Королева" | Центробежное рабочее колесо |
| WO2019229434A1 (en) * | 2018-05-30 | 2019-12-05 | CNC Subcon Services Limited | Impeller and method of manufacture |
| RU190999U1 (ru) * | 2019-04-24 | 2019-07-18 | Акционерное общество (АО) "Научно-исследовательский институт "Лопастных машин" ("НИИ ЛМ") | Рабочее колесо центробежного насоса |
| CN117206828A (zh) * | 2023-08-23 | 2023-12-12 | 中科航星科技有限公司西安分公司 | 一种提高闭式离心叶轮真空钎焊成型强度的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2559544A1 (fr) | 1985-08-16 |
| DE3565301D1 (en) | 1988-11-03 |
| ATE37589T1 (de) | 1988-10-15 |
| FR2559544B1 (fr) | 1988-07-08 |
| EP0153221B1 (de) | 1988-09-28 |
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