EP0157093A2 - Dents des dragues - Google Patents
Dents des dragues Download PDFInfo
- Publication number
- EP0157093A2 EP0157093A2 EP85100709A EP85100709A EP0157093A2 EP 0157093 A2 EP0157093 A2 EP 0157093A2 EP 85100709 A EP85100709 A EP 85100709A EP 85100709 A EP85100709 A EP 85100709A EP 0157093 A2 EP0157093 A2 EP 0157093A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- teeth
- temperature
- steel alloy
- forging
- tempered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2808—Teeth
- E02F9/285—Teeth characterised by the material used
Definitions
- Suction dredging is a funding principle in ship excavator technology, in which a rotating cutting head works according to the principle of a milling cutter. Adapters are welded to the individual blades of the cutting head in a tangential arrangement. The actual tools, d. H. the teeth are attached to the adapters with a clamping mechanism for quick interchangeability. Since the cutting heads often work under the most difficult operating conditions, the teeth have e.g. B. on rocky subsoil under sea water often only up to 15 minutes. This high wear of the teeth or their tips causes a consumption of several 100 pieces per month and suction dredger, depending on the nature of the soil and the intermediate medium, and consequently affects the productivity of the systems to a large extent.
- the tools i. H. the excavator teeth
- the excavator teeth in the case of the described removal method, are primarily subject to sliding wear, d. that is, there are abrasion processes on the surface of the teeth caused by contact with mineral substances;
- these processes are reinforced by corrosion.
- the teeth are exposed to considerable mechanical loads (pressure, bending, torsion and impact), which results in the need for a high level of shape and form stability.
- both excavator teeth and suction excavator teeth made of cast steel of the most varied quality are used.
- the cast steel is predominantly alloyed with Cr-Mo, Cr-Ni-Mo or Cr-Mo-V; the tools are generally remunerated to a hardness of 48-50 HRC.
- cast excavator teeth with approx. 30 J at room temperature have relatively poor toughness properties .
- Suction dredger teeth in particular, are therefore forged in a known manner from the aforementioned relatively expensive materials in order above all to improve their toughness.
- the invention is based on the object of avoiding the disadvantages arising from the opposing requirements discussed above and proposing an inexpensive, forgeable, temper-resistant steel for excavator teeth, which is nonetheless hardness and toughness, in addition to the corrosion resistance required especially for suction dredger teeth, and thus has an overall wear resistance to the required extent.
- the steel alloy after forging, hardening and tempering Structure of finely structured tempered martensite with a few fine embedded carbides (M 3 C) and a carbide size of 30 - 80 nm as well as a compact fiber course a yield strength of more than 1,550 N / mm 2 , a tensile strength of 1,800 - 1,880 N / mm 2 , has an elongation 5 of more than 10%, a constriction of more than 35% and a hardness of more than 51 HRC and a notched impact strength of more than 40 J at RT (measured on ISO-V samples).
- the good tempering resistance of the developed material was checked by hot tensile tests at 100-600 ° C.
- the tempering curve according to FIG. 1 initially shows a uniformly flat and from 400 ° C a steeper drop in strength with increasing temperature. Assuming a tensile strength of 2,000 N / mm2 set by hardening (880 ° C / oil), the strength of the steel at a tempering temperature of 400 ° C is still 1,800 N / mm 2 , ie at 400 ° C with approx. 51.5 HRC still the required working hardness for excavator teeth and is therefore characterized by good temper resistance. This also means, however, that after forging and hardening, the tempering temperature can be increased to 400 ° C above 350 ° C and the toughness of the material can thus be improved without significantly impairing its wear resistance, ie abrasion.
- tempered steel shows the structure of the tempered steel (a) under light and (b) electron microscopy. It consists of finely structured tempered martensite with a few fine embedded carbides (M 3 C), (carbide size: 30 - 80 nm).
- the test was carried out with a cutting head with 6 blades of 7 adapters each; the soil conditions were constant during the tests. There was a medium-heavy limestone soil with a compressive strength of 30 - 80 kp / cm 2 under sea water.
- the teeth were measured and weighed before and after the experiments.
- Table 1 shows the compilation and evaluation of the most important results of both experiments.
- the teeth made of material C according to the invention had lost an average of 6.40 cm, the teeth made of comparison material D had lost 8.94 cm. That corresponds to one 39.7% higher wear of teeth made of material D compared to teeth made of material C.
- the evaluation of the tooth weights gives a similar result.
- the teeth made of material C had an average weight loss of 2.05 kg, those made of material D of 2.97 kg, which corresponds to a 44.9% higher weight loss.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
- Heat Treatment Of Articles (AREA)
- Component Parts Of Construction Machinery (AREA)
- Forging (AREA)
- Shovels (AREA)
- Table Equipment (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85100709T ATE31555T1 (de) | 1984-04-03 | 1985-01-24 | Baggerzaehne. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3412405 | 1984-04-03 | ||
| DE3412405A DE3412405C1 (de) | 1984-04-03 | 1984-04-03 | Verwendung einer verschleissfesten,anlassbestaendigen Stahllegierung fuer Baggerzaehne |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0157093A2 true EP0157093A2 (fr) | 1985-10-09 |
| EP0157093A3 EP0157093A3 (en) | 1986-01-02 |
| EP0157093B1 EP0157093B1 (fr) | 1987-12-23 |
Family
ID=6232485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85100709A Expired EP0157093B1 (fr) | 1984-04-03 | 1985-01-24 | Dents des dragues |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4710244A (fr) |
| EP (1) | EP0157093B1 (fr) |
| JP (1) | JPS60224759A (fr) |
| AT (1) | ATE31555T1 (fr) |
| DE (2) | DE3412405C1 (fr) |
| ES (1) | ES8801710A1 (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117448685B (zh) * | 2023-11-08 | 2024-08-20 | 广州航海学院 | 一种耙齿齿冠用铸钢及其制备方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2332441A (en) * | 1941-04-04 | 1943-10-19 | Timken Roller Bearing Co | Carburized article |
| CH311324A (de) * | 1952-03-12 | 1955-11-30 | Gussstahlwerk Witten Aktienges | Verfahren zur Herstellung eines Werkstückes aus einer Stahllegierung. |
| JPS5423329B2 (fr) * | 1974-02-12 | 1979-08-13 | ||
| FR2264887A1 (en) * | 1974-03-20 | 1975-10-17 | Centro Speriment Metallurg | Steel of high strength and good ductility - comprising chromium manganese, silicon, and carbon, having high delay at start of perlitic transformation and metastable austenitic phase |
| SU667609A1 (ru) * | 1977-10-13 | 1979-06-15 | Физико-технический институт АН Белорусской ССР | Сталь |
| DE7828385U1 (de) * | 1978-09-23 | 1979-01-18 | Berchem & Schaberg Gmbh, 4650 Gelsenkirchen | Auf einen Adapter aufsetzbarer Zahn für den Saugkopf von Saugkopfbaggern |
| SE426177B (sv) * | 1979-12-03 | 1982-12-13 | Uddeholms Ab | Varmarbetsstal |
| SU1067078A1 (ru) * | 1982-03-02 | 1984-01-15 | Московское Ордена Ленина, Ордена Октябрьской Революции И Ордена Трудового Красного Знамени Высшее Техническое Училище Им. Н.Э.Баумана | Сталь |
-
1984
- 1984-04-03 DE DE3412405A patent/DE3412405C1/de not_active Expired
-
1985
- 1985-01-24 EP EP85100709A patent/EP0157093B1/fr not_active Expired
- 1985-01-24 DE DE8585100709T patent/DE3561249D1/de not_active Expired
- 1985-01-24 AT AT85100709T patent/ATE31555T1/de not_active IP Right Cessation
- 1985-04-01 ES ES541810A patent/ES8801710A1/es not_active Expired
- 1985-04-03 JP JP60069278A patent/JPS60224759A/ja active Pending
-
1986
- 1986-11-04 US US06/928,615 patent/US4710244A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE3561249D1 (en) | 1988-02-04 |
| EP0157093B1 (fr) | 1987-12-23 |
| DE3412405C1 (de) | 1985-06-20 |
| ATE31555T1 (de) | 1988-01-15 |
| ES541810A0 (es) | 1988-02-16 |
| JPS60224759A (ja) | 1985-11-09 |
| US4710244A (en) | 1987-12-01 |
| EP0157093A3 (en) | 1986-01-02 |
| ES8801710A1 (es) | 1988-02-16 |
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| 17P | Request for examination filed |
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