EP0184740B1 - Procédé de préparation d'esters méthyl d'acides gras - Google Patents
Procédé de préparation d'esters méthyl d'acides gras Download PDFInfo
- Publication number
- EP0184740B1 EP0184740B1 EP85115217A EP85115217A EP0184740B1 EP 0184740 B1 EP0184740 B1 EP 0184740B1 EP 85115217 A EP85115217 A EP 85115217A EP 85115217 A EP85115217 A EP 85115217A EP 0184740 B1 EP0184740 B1 EP 0184740B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- methanol
- oil phase
- glycerol
- transesterification
- fatty acids
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims description 33
- 235000019387 fatty acid methyl ester Nutrition 0.000 title claims description 15
- 238000002360 preparation method Methods 0.000 title description 2
- 239000004165 Methyl ester of fatty acids Substances 0.000 title 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 222
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 74
- 239000003921 oil Substances 0.000 claims abstract description 58
- 238000005809 transesterification reaction Methods 0.000 claims abstract description 37
- 239000003054 catalyst Substances 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 235000021588 free fatty acids Nutrition 0.000 claims abstract description 25
- 238000005886 esterification reaction Methods 0.000 claims abstract description 23
- 230000032050 esterification Effects 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000003925 fat Substances 0.000 claims abstract description 18
- 230000002378 acidificating effect Effects 0.000 claims abstract description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000003197 catalytic effect Effects 0.000 claims abstract description 5
- 239000002253 acid Substances 0.000 claims description 34
- OGXRXFRHDCIXDS-UHFFFAOYSA-N methanol;propane-1,2,3-triol Chemical compound OC.OCC(O)CO OGXRXFRHDCIXDS-UHFFFAOYSA-N 0.000 claims description 15
- 239000007858 starting material Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 6
- -1 aromatic sulfonic acids Chemical class 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims 1
- 235000014113 dietary fatty acids Nutrition 0.000 abstract description 6
- 239000000194 fatty acid Substances 0.000 abstract description 6
- 229930195729 fatty acid Natural products 0.000 abstract description 6
- 239000011541 reaction mixture Substances 0.000 abstract description 6
- 239000012071 phase Substances 0.000 description 48
- 235000019198 oils Nutrition 0.000 description 47
- 235000011187 glycerol Nutrition 0.000 description 25
- 235000019197 fats Nutrition 0.000 description 16
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 239000003240 coconut oil Substances 0.000 description 8
- 235000019864 coconut oil Nutrition 0.000 description 8
- 238000000605 extraction Methods 0.000 description 7
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 7
- 239000003513 alkali Substances 0.000 description 6
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 6
- 244000060011 Cocos nucifera Species 0.000 description 5
- 235000013162 Cocos nucifera Nutrition 0.000 description 5
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 150000004702 methyl esters Chemical class 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 150000003626 triacylglycerols Chemical class 0.000 description 4
- 241001465754 Metazoa Species 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 239000003760 tallow Substances 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 229940098779 methanesulfonic acid Drugs 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 2
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000006136 alcoholysis reaction Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000010699 lard oil Substances 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- BXNRKCXZILSQHE-UHFFFAOYSA-N propane-1,2,3-triol;sulfuric acid Chemical compound OS(O)(=O)=O.OCC(O)CO BXNRKCXZILSQHE-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/04—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
Definitions
- the invention relates to a process for the preparation of fatty acid methyl ester mixtures by catalytic transesterification from natural fats and oils which contain free fatty acids.
- Fatty acid methyl esters are of great technical importance as a starting material for the production of fatty alcohols and other oleochemical products such as ester sulfonates, fatty acid alkanolamides and soaps.
- the industrial production of the fatty acid methyl esters is predominantly carried out by catalytic transesterification (alcoholysis) of fatty acid triglyceride mixtures as they are present in the fats and oils of vegetable and animal origin.
- fats and oils can be transesterified at 25 to 100 ° C. with a 0.5 to 1.0 molar excess of alcohol under normal pressure to give the corresponding fatty acid ester mixtures.
- a corresponding method is described as the first stage of soap production in US Pat. No. 2,360,844. This alkali-catalyzed, pressure-free transesterification can be carried out without problems, as long as fats and oils are used which are largely anhydrous and whose free fatty acid content is below 0.5% by weight (corresponding to an acid number of about 1).
- fats and oils with a higher content of free fatty acids in the presence of alkali or zinc catalysts at 240 ° C. under a pressure of about 100 bar with a 7- to 8-molar excess of methanol can be added to the corresponding ones
- Fatty acid methyl esters are transesterified (Ullmann, Encyclopedia of Industrial Chemistry, 4th edition, Volume 11 (1976), page 432).
- the unpressurized transesterification is characterized by a significantly lower methanol requirement and - because of the lower reaction temperatures - by a lower energy consumption.
- the transesterification works under normal pressure without expensive pressure reactors. Due to the fact that there are almost always larger amounts of water and fatty acids in technical fats and oils, the unpressurized transesterification requires drying and a reduction in the acid number - e.g. by
- the pre-esterification of the acidic fats and oils can be carried out in the presence of alkaline catalysts at 240 ° C and 20 bar (Ullmann, Encyclopedia of Industrial Chemistry, 4th Edition, Volume 11 (1976), page 432). This type of pre-esterification with methanol in turn requires the use of expensive pressure reactors.
- the invention had for its object to facilitate the production of fatty acid methyl esters from such triglyceride starting materials that contain large amounts of water and free fatty acids.
- both process stages should be able to be carried out at comparatively low temperatures and without the use of pressure reactors.
- the excess alcohol required for the transesterification should be kept as low as possible, taking into account the necessary processing and cleaning steps.
- it should enable the production of fatty acid methyl esters in an energy-saving and cost-effective manner, especially with starting materials such as those obtained as fats and oils of vegetable or animal origin.
- stage a) of the process according to the invention the proportion of free fatty acids present in the triglyceride mixtures of the starting material is esterified in the presence of acidic esterification catalysts with an excess of methanol.
- comparatively mild reaction conditions are chosen so that a transesterification of the triglycerides with methanol does not take place or does not take place to a significant extent.
- the ratio between triglyceride and methanol is expediently chosen so that on the one hand there is a clear excess of methanol over the free acid to be esterified, and on the other hand a clean separation into an oil and a methanol phase is ensured at the end of the reaction.
- 20 to 50 parts by volume of methanol are normally used per 100 parts by volume of starting material.
- stage a The pre-esterification of stage a) is usually carried out at normal pressure.
- Working with low overpressure can be advantageous in various cases. In this case, however, only pressures up to 5 bar come into consideration, for the realization of which no special pressure reactors are required.
- all acidic, non-volatile esterification catalysts are suitable as catalysts for stage a), for example the corresponding systems based on Lewis acids, low-volatility inorganic acids and their acidic partial esters and heteropolyacids.
- Alkyl, aryl or alkarylsulfonic acids such as e.g. Methanesulfonic acid, naphthalenesulfonic acid and dodecylbenzenesulfonic acid.
- Sulfuric acid and glycerol monosulfuric acid are examples of low volatile inorganic acids and their partial esters.
- Suitable heteropolyacids are the tungstic and molybdate phosphoric acids. These catalysts are generally used in amounts of 0.5 to 5 parts by weight per 100 parts by weight of starting material.
- the reactants together with the catalyst were heated to the intended reaction temperature with vigorous stirring and then held at this temperature until the acid number of the oil phase had dropped to the desired value.
- the acid number of the oil phase is preferably reduced to values below 1 in stage a).
- Process stage a) can be carried out batchwise or continuously.
- the alcohol and oil components can be carried out in cocurrent and in countercurrent.
- reaction mixture is left at temperatures between 40 and 60 ° C. without further stirring.
- a separation into an oil and a methanol phase occurs.
- the two liquid phases are separated in a known manner.
- the methanol phase which contains most of the water of reaction and practically all of the amount of catalyst, is worked up by distillation to recover the catalyst and the methanol.
- the catalyst remains in the distillation residue, which can be used again as a catalyst additive in stage a) of the process according to the invention without further purification steps.
- the oil phase resulting from step a) is mixed with the intended amount of glycerol-methanol mixture and the mixture obtained is stirred vigorously for 1 to 5 minutes. The mixture is then left to stand still until phase separation and the extracted oil phase is separated off. In order to separate the water of reaction and catalyst residues still present as far as possible, it has proven to be advantageous not to carry out the entire extraction in stage b) at normal temperature, but at 40 to 60.degree.
- Step b) can be carried out in batch mode in a simple stirred tank.
- this sub-step of the process according to the invention can be carried out in a cascade of stirred tanks or in a column equipped with static mixing elements. It is also possible to continuously pass the oil phase and the glycerol-methanol mixture in countercurrent through an extraction column.
- the deacidified and largely anhydrous triglycerides are subjected to the pressure-free, alkali-catalyzed, transesterification with methanol in a manner known per se.
- the following conditions are expediently observed:
- the transesterification is carried out with essentially anhydrous methanol.
- the methanol is used in a 50 to 150 percent excess over the stoichiometric amount required for the transesterification.
- Alkali metal hydroxides, in particular sodium and potassium hydroxide, and alkali metal alcoholates, in particular sodium methylate, are particularly suitable as catalysts.
- the catalysts are used in amounts of 0.05 to 0.2 parts by weight per 100 parts by weight of triglyceride.
- the mixture of triglyceride (oil phase), methanol and catalyst is heated to the intended reaction temperature with stirring.
- the transesterification reaction takes place at sufficient speed even at 25 to 30 ° C. In general, however, it is preferred to carry out the transesterification reaction at temperatures from 50 to 100 ° C., especially at the reflux temperature.
- the reaction mixture is allowed to stand without further stirring until the phases have separated.
- the phases are then separated in a known manner.
- the glycerol phase containing methanol is generally used as an extracting agent in stage b) of the process according to the invention before it is worked up to glycerol and methanol in a manner known per se.
- the methyl ester phase is further processed in a manner known per se via appropriate purification and distillation steps to give the desired starting materials for organic syntheses.
- the separated oil phase (204 kg; acid number 0.8; water content 0.34 percent by weight; methanol content 14.1 percent by weight) was 40.8 kg glycerol-methanol mixture from the alkali-catalyzed pressure-free transesterification (59.0 percent by weight) at 50 to 55 ° C. Glycerin; 28.1 weight percent methanol; 12.8 weight percent fat derivatives; 0.1 weight percent free alkali) added.
- the two-phase mixture was stirred for 10 minutes. After the stirring process had ended, the two phases were clearly separated in a few minutes. After draining off the glycerol phase, 196 kg of oil phase remained (acid number 0.4; water content 0.08 percent by weight; methanol content 10.6 percent by weight).
- the extracted oil phase was refluxed with 35 liters (27.7 kg) of methanol and 0.3 kg of sodium methylate as the transesterification catalyst with stirring for 30 minutes.
- the reaction mixture was then cooled to 50 ° C.
- the methanol-containing glycerol phase which separated out was separated off.
- the remaining crude coconut fatty acid methyl ester (188 kg) contained 0.4 weight percent bound glycerin, 0.02 weight percent water and 8.1 weight percent methanol; its acid number was 0.04.
- the low level of bound glycerol shows that the transesterification has taken place with a very high degree of conversion. If this value is related to the content of bound glycerin in the coconut oil used (13.2 percent by weight), it follows that 97% of the bound glycerin were released during the transesterification and only 3% are still present in the crude methyl ester.
- Example 2 200 liters (174 kg) of coconut oil (acid number 15.1) were reacted with 60 liters (47.4 kg) of methanol in the presence of 1.6 kg of p-toluenesulfonic acid with stirring at 65 ° C.
- the oil phase obtained (204 kg; acid number 0.8; water content 0.34 percent by weight) was fed directly to the unpressurized transesterification.
- the oil phase was heated to reflux with 36, 51 (288 kg) methanol and 0.3 kg Na methylate with stirring for 30 minutes. After cooling to 50 ° C., the lower phase containing methanol and glycerol was separated off.
- the raw coconut fatty acid methyl ester (186 kg) contained 2.3 weight percent bound glycerol, 0.09 weight percent water and 7.9 weight percent methanol; its acid number was 0.04.
- This example shows that the catalyst used can be easily recovered from the methanol phase by pre-esterification by distilling off the methanol and the water of reaction. When the catalyst is reused, there is no appreciable impairment in activity.
- Example 2 The methanol phase obtained in Example 2 was again evaporated and the residue was used for a further pre-esterification. Almost the same results as in Example 2 were obtained.
- the following analytical values were determined for the oil phase: 0.33 percent by weight water; 15.5 weight percent methanol; Acid number 0.9.
- the separated oil phase (204 kg) was at 50 to 55 ° C with 40.8 kg glycerol-methanol mixture from the alkali-catalyzed unpressurized transesterification (55.0 weight percent glycerol; 33.7 weight percent methanol; 11.2 weight percent fat derivatives; 0, 1 weight percent free alkali) stirred for 10 minutes. After renewed phase separation, the oil phase had an acid number of 0.5.
- the oil phase (195 kg) was transesterified at 65 ° C. with the addition of 35 l (27.7 kg) of methanol and 0.3 kg of sodium methylate.
- the raw coconut fatty acid methyl ester obtained (185 kg) contained 0.5 percent by weight glycerol, 0.02 percent by weight water and 7.6 percent by weight methanol; its acid number was 0.04.
- Example 2 Analogously to Example 1, 200 liters (174 kg) of beef tallow (acid number 21) were pre-esterified with 60 liters (47.4 kg) of methanol in the presence of 1.6 kg of p-toluenesulfonic acid. The oil phase separated off from the reaction mixture was extracted with 40.8 kg of glycerol-methanol mixture from a previous alkali-catalyzed pressure-free transesterification. The pre-esterified tallow had an acid number of 0.6 after separation from the glycerol-methanol phase.
- Example 2 Analogously to Example 1, 200 liters (174 kg) of coconut oil (acid number 15.1) were reacted with 60 liters (47.4 kg) of methanol in the presence of 0.4 kg of 98 percent by weight sulfuric acid at 65 ° C. for 15 minutes.
- the separated oil phase (206 kg; acid number 0.7; water content 0.31 percent by weight; methanol content 11.3 percent by weight) was extracted from the alkali-catalyzed transesterification (57.1 percent by weight) with a 41.2 kg glycerol-methanol mixture at 50 - 55 ° C Glycerin; 33.0 weight percent methanol; 9.8 weight percent fat derivatives; 0.1 weight percent free alkali) stirred for 10 minutes. After the phase separation, 0.13 percent by weight of water and 11.6 percent by weight of methanol were found in the oil phase; the acid number was 0.2.
- the oil phase (197 kg) was transesterified at 65 ° C. with the addition of 35 l (27.7 kg) of methanol and 0.3 kg of sodium methylate.
- the resulting coconut fatty acid methyl ester (188 kg) contained 0.5 weight percent glycerol, 0.2 weight percent water and 6.1 weight percent methanol; the acid number was 0.04.
- Example 6 was repeated with the modification that the oil phase obtained from the pre-esterification was fed directly to the alkali-catalyzed unpressurized transesterification without intermediate extraction with a glycerol-methanol mixture. With this procedure, a Obtained coconut fatty acid methyl ester containing 2 percent by weight bound glycerin.
- Example 6 shows that the degree of conversion in the transesterification of the pre-esterified oil can be considerably improved if the pre-esterified oil is extracted with a glycerol-methanol mixture before the transesterification.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Fats And Perfumes (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Hydrogenated Pyridines (AREA)
Claims (8)
- Procédé pour la préparation d'esters méthyliques d'acides gras par transestérification catalytique de graisses et d'huiles naturelles contenant des acides gras libres, dans lequela) dans une pré-estérification, on estérifie les acides gras libres présents dans le produit de départ, en présence de catalyseurs d'estérification acides, à 50 - 120°C et sous des pressions dans la plage de la pression normale à 5 bars, avec du méthanol qui est présent en excès par rapport aux acides gras libres, et on sépare la phase alcoolique contenant le catalyseur et une partie de l'eau de réaction,b) on extrait la phase huileuse restante et,c) on soumet la phase huileuse traitée à la transestérification sans pression avec du méthanol, catalysée par un alcali, caractérisé en ce que, pour l'élimination de l'eau de réaction résiduelle, on extrait la phase huileuse restante a 40 - 60°C avec un mélange de méthanol et de glycérol, dans lequel le rapport pondéral du glycérol au méthanol va de 1 : 0,25 à 1 : 1,25.
- Procédé selon la revendication 1, caractérisé en ce que, dans l'étape a), on utilise de 20 à 50 parties en volume de méthanol pour 100 parties en volume de produit de départ.
- Procédé selon les revendications 1 et 2, caractérisé en ce que, dans l'étape a), on opère sous la pression normale.
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que, dans l'étape a), on utilise en tant que catalyseurs des acides sulfoniques aliphatiques et/ou aromatiques.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que dans l'étape a), on abaisse l'indice d'acide de la phase huileuse à des valeurs inférieures à 1.
- Procédé selon la revendication 5, caractérisé en ce que le mélange de glycérol et d'alcool utilisé provient de la transestérification sans pression de la phase huileuse, catalysée par un alcali.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que, dans l'étape b), on utilise de 10 à 30 parties en volume de mélange de glycérol et de méthanol pour 100 parties en volume de phase huileuse.
- Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que l'on effectue l'étape c) à 50 - 100°C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85115217T ATE61332T1 (de) | 1984-12-08 | 1985-11-30 | Verfahren zur herstellung von fettsaeuremethylestern. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19843444893 DE3444893A1 (de) | 1984-12-08 | 1984-12-08 | Verfahren zur herstellung von fettsaeuremethylestern |
| DE3444893 | 1984-12-08 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0184740A2 EP0184740A2 (fr) | 1986-06-18 |
| EP0184740A3 EP0184740A3 (en) | 1987-09-09 |
| EP0184740B1 true EP0184740B1 (fr) | 1991-03-06 |
Family
ID=6252300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85115217A Expired - Lifetime EP0184740B1 (fr) | 1984-12-08 | 1985-11-30 | Procédé de préparation d'esters méthyl d'acides gras |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US4652406A (fr) |
| EP (1) | EP0184740B1 (fr) |
| JP (1) | JPH0662502B2 (fr) |
| AT (1) | ATE61332T1 (fr) |
| BR (1) | BR8506119A (fr) |
| CA (1) | CA1261870A (fr) |
| DE (2) | DE3444893A1 (fr) |
| ES (1) | ES8606242A1 (fr) |
| GB (1) | GB2168701B (fr) |
| MX (1) | MX162267A (fr) |
| MY (1) | MY101291A (fr) |
| TR (1) | TR25060A (fr) |
| ZA (1) | ZA859371B (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7828978B2 (en) | 2006-01-11 | 2010-11-09 | Doug Geier | Simultaneous synthesis and purification of a fatty acid monoester biodiesel fuel |
| US7951967B2 (en) | 2006-04-28 | 2011-05-31 | Sk Chemicals Co., Ltd. | Method and apparatus for preparing fatty acid alkyl ester using fatty acid |
| US8530684B2 (en) | 2008-04-01 | 2013-09-10 | Sk Chemicals Co., Ltd. | Method for preparing fatty acid alkyl ester using fatty acid |
| US8895765B2 (en) | 2008-11-07 | 2014-11-25 | Sk Chemicals Co., Ltd. | Method and apparatus for preparing alkyl ester fatty acid using fatty acid |
| EP1322588B1 (fr) | 2000-10-05 | 2016-06-29 | Bdi-Bioenergy International Ag | Procede de production d'esters alkyliques d'acides gras |
Families Citing this family (51)
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| WO1987007632A1 (fr) * | 1986-06-11 | 1987-12-17 | Bio-Energy Technology Ltd. | Production de carburant biologique |
| DE3707563A1 (de) * | 1987-03-10 | 1988-09-22 | Klaus Dr Ing Scharmer | Verfahren zur alkoholyse von fettsaeureglyceriden und vorrichtung zum durchfuehren des verfahrens |
| SE9001245L (sv) * | 1990-04-05 | 1991-10-06 | Carl Johan Lindquist | Foerestringsprocess |
| US6262022B1 (en) | 1992-06-25 | 2001-07-17 | Novartis Ag | Pharmaceutical compositions containing cyclosporin as the active agent |
| GB9113872D0 (en) * | 1991-06-27 | 1991-08-14 | Sandoz Ag | Improvements in or relating to organic compounds |
| CA2083346A1 (fr) * | 1991-12-13 | 1993-06-14 | Eric G. Lundquist | Procede d'esterification par catalyse |
| DE4209779C1 (fr) * | 1992-03-26 | 1993-07-15 | Oelmuehle Leer Connemann Gmbh & Co., 2950 Leer, De | |
| HK1004520A1 (en) | 1992-05-13 | 1998-11-27 | Novartis Ag | Ophthalmic compositions containing a cyclosporin |
| PT589843E (pt) | 1992-09-25 | 2002-04-29 | Novartis Ag | Composicoes farmaceuticas contendo ciclosporinas |
| AT399336B (de) * | 1993-07-14 | 1995-04-25 | Martin Mag Dr Mittelbach | Verfahren zur herstellung von fettsäurealkylestern |
| SK285019B6 (sk) * | 1997-01-30 | 2006-04-06 | Novartis Ag | Tvrdá želatínová tobolka |
| DE19732578C2 (de) * | 1997-07-29 | 2000-08-24 | Aventis Res & Tech Gmbh & Co | Verwendung von sulfonierten aromatischen Polyetherketon-Kationenaustauschern und sulfonierten Polyphenylensulfid-Kationenaustauschern als Katalysatoren |
| DE19810440C1 (de) * | 1998-03-11 | 1999-09-23 | Dhw Deutsche Hydrierwerke Gmbh | Verfahren zur Herstellung von ungesättigten Fettalkoholen aus Lauricölen |
| US6965044B1 (en) | 2001-07-06 | 2005-11-15 | Iowa State University Research Foundation | Method of converting free fatty acids to fatty acid methyl esters with small excess of methanol |
| DE10154365A1 (de) * | 2001-11-06 | 2003-05-15 | Cognis Deutschland Gmbh | Verfahren zur Herstellung von Fettsäureestern aus nicht entsäuerten Fetten und Ölen |
| AT504727A1 (de) * | 2002-04-12 | 2008-07-15 | Energea Umwelttechnologie Gmbh | Verfahren und anlage zur veresterung von fettsäuren |
| US20060042158A1 (en) * | 2004-08-26 | 2006-03-02 | Lee John H | Fuel products from plant or animal lipids |
| US7619104B2 (en) * | 2005-04-04 | 2009-11-17 | Renewable Products Development Laboratories, Inc. | Process for producing biodiesel or fatty acid esters from multiple triglyceride feedstocks |
| JPWO2007000913A1 (ja) * | 2005-06-27 | 2009-01-22 | 国立大学法人東京工業大学 | 高級脂肪酸エステルの製造方法 |
| US7622600B1 (en) * | 2006-01-06 | 2009-11-24 | Redland Industries, Inc. | System and method for the continuous production of bio-diesel |
| WO2008016330A2 (fr) * | 2006-08-01 | 2008-02-07 | Sie Hendery @ Hendery | Bioformule pour remplacer le carburant diesel |
| WO2008070756A2 (fr) * | 2006-12-06 | 2008-06-12 | Southern Illinois University Carbondale | Procédés de production d'esters d'alkyle d'acide gras |
| US20080289248A1 (en) * | 2007-05-23 | 2008-11-27 | Southern Illinois University Carbondale | Immobilized esterification catalysts for producing fatty acid alkyl esters |
| WO2008071040A1 (fr) | 2006-12-15 | 2008-06-19 | China Petroleum & Chemical Corporation | Procédé de préparation de biodiesel |
| WO2008071041A1 (fr) | 2006-12-15 | 2008-06-19 | China Petroleum & Chemical Corporation | Procédé de préparation de biodiesel |
| JP2008260819A (ja) * | 2007-04-11 | 2008-10-30 | National Institute Of Advanced Industrial & Technology | バイオディーゼル燃料の製造方法 |
| US20080282606A1 (en) * | 2007-04-16 | 2008-11-20 | Plaza John P | System and process for producing biodiesel |
| US20100242346A1 (en) * | 2007-09-19 | 2010-09-30 | Best Energies, Inc | Processes for the esterification of free fatty acids and the production of biodiesel |
| US20090187035A1 (en) * | 2008-01-22 | 2009-07-23 | Cargill, Incorporated | Process for production of fatty acid alkyl esters |
| US20090247785A1 (en) * | 2008-03-31 | 2009-10-01 | The University Of Connecticut | Methods and systems for pretreatment of an oil stream |
| FR2929621A1 (fr) * | 2008-04-08 | 2009-10-09 | Arkema France | Utilisation d'acide methane sulfonique pour l'esterification d'acides gras |
| CN102066539B (zh) * | 2008-05-14 | 2017-02-08 | 科学与工业研究委员会 | 蓖麻油脂肪酸基长链酯酯和它们作为潜在润滑油基础油料的衍生物 |
| US20090285876A1 (en) * | 2008-05-14 | 2009-11-19 | Hein Arthur J | Natural butters reconstituted by transesterification with glycerin and its use in cosmetics applications |
| BRPI0921034B1 (pt) † | 2008-11-17 | 2019-11-19 | Basf Se | processo para preparar ésteres de ácido graxo e/ou misturas de éster de ácido graxo de alcoóis monovalentes de cadeia curta, e, uso de ácido metanossulfônico |
| WO2010077685A1 (fr) | 2008-12-08 | 2010-07-08 | Onestep Llc | Transestérification en une étape de matière première utilisant un catalyseur gazeux |
| BRPI1012681B1 (pt) | 2009-06-26 | 2019-03-26 | China Petroleum & Chemical Corporation | Composição de diesel e método de aumentar a estabilidade de oxidação de biodiesel |
| ES2713526T3 (es) | 2009-07-17 | 2019-05-22 | Korea Advanced Inst Sci & Tech | Procedimiento de producción de ésteres alquílicos de ácidos grasos usando microorganismos que tienen capacidad de producir aceite |
| MY151440A (en) * | 2009-10-29 | 2014-05-30 | Malaysian Palm Oil Board Mpob | A method of converting free fatty acid (ffa) from oil to methyl ester |
| AT510636B1 (de) | 2010-10-28 | 2016-11-15 | Wimmer Theodor | Verfahren zur herstellung von fettsäureestern niederer alkohole |
| CN102851122A (zh) * | 2011-06-30 | 2013-01-02 | 中国石油化工股份有限公司 | 一种制备脂肪酸酯的方法 |
| CN103013678B (zh) * | 2011-09-20 | 2014-12-31 | 中国石油化工股份有限公司 | 降低生物柴油粗产品酸值的方法以及生物柴油的制备方法 |
| KR102327852B1 (ko) | 2013-07-22 | 2021-11-18 | 에스케이에코프라임 주식회사 | 지방을 이용한 지방산알킬에스테르의 제조방법 |
| US9328054B1 (en) | 2013-09-27 | 2016-05-03 | Travis Danner | Method of alcoholisis of fatty acids and fatty acid gyicerides |
| US20170066995A1 (en) * | 2014-03-04 | 2017-03-09 | Basf Se | Method for Degumming And Esterification Of An Oil |
| ES2585706B1 (es) * | 2016-04-21 | 2017-08-14 | Soluciones Industriales Extremeñas Sll | Procedimiento mejorado para el refino y esterificación continua de cualquier material graso de origen vegetal o animal, especialmente diseñado para subproductos animales de categoría 1 y 2 |
| ES2660207B8 (es) * | 2016-09-21 | 2019-01-10 | Bio Oils Huelva S L | Procedimiento de alta eficacia para la producción de alquil-ésteres de ácidos grasos mediante catálisis ácida y procedimiento de tratamiento |
| FR3059328B1 (fr) * | 2016-11-25 | 2018-11-16 | Arkema France | Composition acide pour le traitement d'acides gras |
| CN109982776A (zh) * | 2016-11-25 | 2019-07-05 | 阿肯马法国公司 | 用于加工脂肪酸的酸组合物 |
| CN108977281A (zh) * | 2018-07-05 | 2018-12-11 | 浙江恒翔化工有限公司 | 一种利用高酸价劣质油脂制备甲酯的方法 |
| CN112823200A (zh) * | 2018-10-10 | 2021-05-18 | 巴斯夫欧洲公司 | 制备生物柴油的方法 |
| US12031107B2 (en) * | 2020-04-07 | 2024-07-09 | Basf Se | Energy efficient biodiesel production from natural or industrial waste oil |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US22751A (en) * | 1859-01-25 | Ball furniture-caster | ||
| US2360844A (en) * | 1941-11-26 | 1944-10-24 | Du Pont | Preparation of detergents |
| US2383599A (en) * | 1942-10-17 | 1945-08-28 | Colgate Palmolive Peet Co | Treating fatty glycerides |
| USRE22751E (en) | 1942-10-17 | 1946-04-30 | Process of treating fatty | |
| US2383601A (en) * | 1943-04-28 | 1945-08-28 | Colgate Palmolive Peet Co | Treating fats and fatty oils |
| US2486444A (en) * | 1947-07-08 | 1949-11-01 | Baker Castor Oil Co | Process of producing esters |
| JPS6025478B2 (ja) * | 1977-03-17 | 1985-06-18 | 花王株式会社 | 脂肪酸低級アルコ−ルエステルの製造法 |
| DE3319590A1 (de) * | 1983-05-30 | 1984-12-06 | Henkel KGaA, 4000 Düsseldorf | Verfahren zur herstellung von fettsaeureestern kurzkettiger aliphatischer alkohole aus freie fettsaeuren enthaltenden fetten und/oder oelen |
-
1984
- 1984-12-08 DE DE19843444893 patent/DE3444893A1/de not_active Withdrawn
-
1985
- 1985-11-25 GB GB08528953A patent/GB2168701B/en not_active Expired
- 1985-11-30 AT AT85115217T patent/ATE61332T1/de not_active IP Right Cessation
- 1985-11-30 DE DE8585115217T patent/DE3582022D1/de not_active Expired - Fee Related
- 1985-11-30 EP EP85115217A patent/EP0184740B1/fr not_active Expired - Lifetime
- 1985-12-04 TR TR85/48891A patent/TR25060A/xx unknown
- 1985-12-06 ZA ZA859371A patent/ZA859371B/xx unknown
- 1985-12-06 ES ES549666A patent/ES8606242A1/es not_active Expired
- 1985-12-06 BR BR8506119A patent/BR8506119A/pt not_active IP Right Cessation
- 1985-12-06 US US06/806,074 patent/US4652406A/en not_active Expired - Fee Related
- 1985-12-06 CA CA000497012A patent/CA1261870A/fr not_active Expired
- 1985-12-09 MX MX866A patent/MX162267A/es unknown
- 1985-12-09 JP JP60277773A patent/JPH0662502B2/ja not_active Expired - Lifetime
-
1987
- 1987-04-02 MY MYPI87000423A patent/MY101291A/en unknown
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1322588B1 (fr) | 2000-10-05 | 2016-06-29 | Bdi-Bioenergy International Ag | Procede de production d'esters alkyliques d'acides gras |
| US7828978B2 (en) | 2006-01-11 | 2010-11-09 | Doug Geier | Simultaneous synthesis and purification of a fatty acid monoester biodiesel fuel |
| US7951967B2 (en) | 2006-04-28 | 2011-05-31 | Sk Chemicals Co., Ltd. | Method and apparatus for preparing fatty acid alkyl ester using fatty acid |
| US8530684B2 (en) | 2008-04-01 | 2013-09-10 | Sk Chemicals Co., Ltd. | Method for preparing fatty acid alkyl ester using fatty acid |
| US8895765B2 (en) | 2008-11-07 | 2014-11-25 | Sk Chemicals Co., Ltd. | Method and apparatus for preparing alkyl ester fatty acid using fatty acid |
Also Published As
| Publication number | Publication date |
|---|---|
| ES8606242A1 (es) | 1986-04-16 |
| ES549666A0 (es) | 1986-04-16 |
| MY101291A (en) | 1991-09-05 |
| US4652406A (en) | 1987-03-24 |
| EP0184740A3 (en) | 1987-09-09 |
| GB8528953D0 (en) | 1986-01-02 |
| BR8506119A (pt) | 1986-08-26 |
| MX162267A (es) | 1991-04-19 |
| EP0184740A2 (fr) | 1986-06-18 |
| DE3444893A1 (de) | 1986-06-12 |
| ATE61332T1 (de) | 1991-03-15 |
| TR25060A (tr) | 1992-09-22 |
| JPS61140544A (ja) | 1986-06-27 |
| GB2168701A (en) | 1986-06-25 |
| GB2168701B (en) | 1988-11-30 |
| ZA859371B (en) | 1986-07-30 |
| DE3582022D1 (de) | 1991-04-11 |
| JPH0662502B2 (ja) | 1994-08-17 |
| CA1261870A (fr) | 1989-09-26 |
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