EP0215192B1 - Elektrodenbindemittel - Google Patents
Elektrodenbindemittel Download PDFInfo
- Publication number
- EP0215192B1 EP0215192B1 EP86107033A EP86107033A EP0215192B1 EP 0215192 B1 EP0215192 B1 EP 0215192B1 EP 86107033 A EP86107033 A EP 86107033A EP 86107033 A EP86107033 A EP 86107033A EP 0215192 B1 EP0215192 B1 EP 0215192B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- content
- weight
- pitch
- anodes
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011883 electrode binding agent Substances 0.000 title claims description 6
- 239000011295 pitch Substances 0.000 claims description 23
- 239000011230 binding agent Substances 0.000 claims description 20
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 239000011280 coal tar Substances 0.000 claims description 5
- 239000011294 coal tar pitch Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000010405 anode material Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims 1
- 239000011343 solid material Substances 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 13
- 239000011734 sodium Substances 0.000 description 13
- 229910052799 carbon Inorganic materials 0.000 description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 239000000571 coke Substances 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 230000009257 reactivity Effects 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000002006 petroleum coke Substances 0.000 description 4
- 239000005909 Kieselgur Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241001676573 Minium Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011305 binder pitch Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 239000002198 insoluble material Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 238000010972 statistical evaluation Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000011299 tars and pitches Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
Definitions
- the invention relates to an electrode binder made of coal tar for the production of shaped carbon bodies, as are used, for example, in the production of aluminum.
- a carbon anode for aluminum extraction should have high strength, low porosity, low electrical resistance and the lowest possible burn-up. These properties are decisively influenced by the binder used. It is characterized by its softening point, the coking residue and the content of insoluble parts in quinoline and toluene, as well as ash and sulfur. Often the density and the distillation process are also used for the specification. Coal tar pitches are used almost exclusively as binders because of their favorable coking behavior. They have the following specification data (Ullmann's Encyclopedia of Industrial Chemistry, 4th edition, volume 22, page 423):
- the ß-resins in particular affect the baking and binding capacity, and the QI content increases the strength of the binder coke. Ash formers are undesirable because they contribute to the contamination of the aluminum.
- the aim of the aluminum smelters is to develop an anode with high conductivity and low erosion in order to reduce operating costs. Only a part of the used carbon is used for the reduction of the aluminum ore, another part goes through side reactions, e.g. Conversion of carbon dioxide to carbon monoxide, and lost by "sanding" the anode.
- the "sanding" is caused by a faster consumption of the binder medium coke compared to petroleum coke, whereby the filler coke grain loosens from the composite and falls into the bath.
- Coal tars already contain sodium as raw tars.
- the Na content is further increased by the usual neutralization of the acid chloride ions to reduce corrosion in the distillation plants.
- the ash formers and therefore also the sodium are concentrated in the pitch, so that the electrode binders normally contain about 500 to 1500 ppm sodium.
- the ash formers can be removed from tars and pitches by suitable separation processes such as centrifuging, separating, filtering and promoter-accelerated settling. In these processes, however, the quinoline-insoluble material required for anode strength is also deposited.
- the object was therefore to develop an electrode binder based on coal tar, with which anodes of high strength, low electrical resistance and low air permeability can be produced, which show reduced 00 2 burn-off and less severe "sanding".
- the object is achieved by a coal tar pitch with a softening point (Kraemer-Sarnow) of 90 to 105 ° C., a content of quinoline-insoluble (QI) / of 0.5 to 5% by weight, 25 to 35% by weight of ⁇ - Resins, an ash former content of less than 0.2% by weight, preferably less than 0.1% by weight, and a Na content of less than 50 ppm, preferably less than 20 ppm, in solution, obtainable by filtration of a coal tar pitch with 1 to 2.5 times the amount of one inorganic or organic filter aid, based on the Ql content of the pitch, is mixed by means of filter candles with a gap width of 50 to 500 ⁇ m at a temperature of 250 to 300 ° C under a pressure of up to 8 bar and optionally by distilling off Pitch fractions from the filtered pitch to set the softening point.
- a softening point Kraemer-Sarnow
- QI quinoline-in
- Diatomaceous earth (diatomaceous earth), volcanic ash or the like can be used as inorganic filter aids.
- Organic filter aids are activated carbon, charcoal, peat coke, brown coal coke and the like.
- the grain size of these filter aids corresponds to 0.2 to 3 times the gap width of the filter.
- the reactivity of the anodes produced with the pitch according to the invention is reduced not only in the case of Söderberg anodes, but even in the case of prebaked block anodes which contain up to 30% by weight of anode residues, based on the solids content, with a sodium content of more than 1500 ppm.
- the strength, measured as flexural strength, of the anodes does not differ from that of conventional anodes, at least in the range of the usual mixing ratios when using the binder according to the invention, even though the burning losses are higher with the same binder content and thus the apparent density is usually lower than with anodes with known binders.
- Example 1 The advantages of the pitch according to the invention result from a comparison with Example 2, in which a common electrode pitch is used.
- the filtrate pitch is characterized by the following analysis data:
- a mixture of 86 parts by weight of petroleum coke and 14 parts by weight of anode residues is mixed with this pitch.
- Four mixtures with 14, 16, 18 and 20 wt .-% binder are formed into block anodes and burned in a known manner. The burning losses are shown in FIG. 1 and the properties of the anodes in FIGS. 2 to 7.
- anode mixtures with 14, 16, 18 and 20% by weight of a conventional electrode binder made from coal tar are produced from the same solid mixture as in Example 1.
- the electrode pitch is characterized by the following analysis data:
- Example 1 The results of the investigations on the anodes are compared with those from Example 1 in FIGS. 1-7.
- the measuring points of Example 1 are represented by a + sign and those of Example 2 by an A sign. 1 shows the higher burning losses when using the pitch according to the invention as a binder. However, this only affects the apparent density (Fig. 2) if the binder content is over 16%. This point is also the optimum density for the anodes produced with the pitch according to the invention.
- the optimum for the comparison anodes is 18%.
- the specific electrical resistance (Fig. 3) is the same for both types of anodes. This also applies approximately to the bending strength (Fig. 4). The influence of the different density is not noticeable here either.
- the Na content (FIG. 5) of the anodes with the binder according to the invention is only slightly lower.
- the reactivity, measured as total loss - burnup and sanding - after 7 hours at 960 ° C. in CO 2, is however greater for the anode with the normal binder pitch by about 3% by weight, based on the anode mass.
- anodes which are produced with the pitch according to the invention as a binder have the same strength and the same specific electrical resistance as known anodes, but have a 3% lower burn-off. This lower burn-off is already achieved with about 16% by weight of binder.
- speed of the anodes could also save about 11% of the binder and be replaced by the much cheaper petroleum coke.
- This unexpected behavior of the binder according to the invention is possibly due to an improved wetting behavior compared to petroleum coke.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
- Working-Up Tar And Pitch (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19853533106 DE3533106A1 (de) | 1985-09-17 | 1985-09-17 | Elektrodenbindemittel |
| DE3533106 | 1985-09-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0215192A1 EP0215192A1 (de) | 1987-03-25 |
| EP0215192B1 true EP0215192B1 (de) | 1989-08-16 |
Family
ID=6281162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP86107033A Expired EP0215192B1 (de) | 1985-09-17 | 1986-05-23 | Elektrodenbindemittel |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0215192B1 (da) |
| DE (2) | DE3533106A1 (da) |
| DK (1) | DK163880C (da) |
| NO (1) | NO170813C (da) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3702720A1 (de) * | 1987-01-30 | 1988-08-11 | Bergwerksverband Gmbh | Pechmaterial aus kohleteerpech, verfahren zu dessen herstellung sowie verwendung des pechmaterials |
| DE8900473U1 (de) * | 1989-01-17 | 1990-05-23 | Hoogovens Aluminium Hüttenwerk GmbH, 4223 Voerde | Schutzmantel für Stromzuführungselemente |
| AT395316B (de) * | 1991-03-14 | 1992-11-25 | Voest Alpine Stahl Linz | Steinkohlenteerpech |
| CN107883897A (zh) * | 2017-11-20 | 2018-04-06 | 甘肃烟草工业有限责任公司 | 一种空管复合滤棒空管段的检测方法 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1189517B (de) * | 1957-04-03 | 1965-03-25 | Verkaufsvereinigung Fuer Teere | Verfahren zur Herstellung eines Spezialkokses aus Steinkohlenteerprodukten |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2683107A (en) * | 1951-10-05 | 1954-07-06 | Great Lakes Carbon Corp | Manufacture of pitch |
| DE2706938A1 (de) * | 1977-02-18 | 1978-08-24 | Bergwerksverband Gmbh | Verfahren zum filtrieren von teeren, pechen, extrakten oder oelen, aus kohlen |
| DE3005246A1 (de) * | 1980-02-13 | 1981-08-20 | Bergwerksverband Gmbh, 4300 Essen | Verfahren zur herstellung eines filterhilfsmittels |
| DE3305431A1 (de) * | 1983-02-17 | 1984-08-23 | Bergwerksverband Gmbh, 4300 Essen | Verfahren zur reinigung von hochfeststoffhaltigen kokereiteeren |
| US4436615A (en) * | 1983-05-09 | 1984-03-13 | United States Steel Corporation | Process for removing solids from coal tar |
-
1985
- 1985-09-17 DE DE19853533106 patent/DE3533106A1/de not_active Withdrawn
-
1986
- 1986-05-23 EP EP86107033A patent/EP0215192B1/de not_active Expired
- 1986-05-23 DE DE8686107033T patent/DE3665071D1/de not_active Expired
- 1986-09-16 DK DK443386A patent/DK163880C/da not_active IP Right Cessation
- 1986-09-16 NO NO863700A patent/NO170813C/no not_active IP Right Cessation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1189517B (de) * | 1957-04-03 | 1965-03-25 | Verkaufsvereinigung Fuer Teere | Verfahren zur Herstellung eines Spezialkokses aus Steinkohlenteerprodukten |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3533106A1 (de) | 1987-03-26 |
| NO170813C (no) | 1992-12-09 |
| EP0215192A1 (de) | 1987-03-25 |
| DK163880C (da) | 1992-09-14 |
| DK163880B (da) | 1992-04-13 |
| DK443386A (da) | 1987-03-18 |
| NO170813B (no) | 1992-08-31 |
| DE3665071D1 (en) | 1989-09-21 |
| NO863700D0 (no) | 1986-09-16 |
| NO863700L (no) | 1987-03-18 |
| DK443386D0 (da) | 1986-09-16 |
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