EP0285734A2 - Procédé d'imprégnation de feuilles de papier hydrophiles, gonflables - Google Patents
Procédé d'imprégnation de feuilles de papier hydrophiles, gonflables Download PDFInfo
- Publication number
- EP0285734A2 EP0285734A2 EP87710008A EP87710008A EP0285734A2 EP 0285734 A2 EP0285734 A2 EP 0285734A2 EP 87710008 A EP87710008 A EP 87710008A EP 87710008 A EP87710008 A EP 87710008A EP 0285734 A2 EP0285734 A2 EP 0285734A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin solution
- impregnating
- resin
- materials
- impregnating agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 229920005989 resin Polymers 0.000 claims abstract description 37
- 239000011347 resin Substances 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 12
- 239000002657 fibrous material Substances 0.000 claims abstract description 10
- 229920002678 cellulose Polymers 0.000 claims abstract description 6
- 239000001913 cellulose Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 239000007787 solid Substances 0.000 claims abstract description 4
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 4
- 239000000057 synthetic resin Substances 0.000 claims abstract description 4
- 238000003475 lamination Methods 0.000 claims abstract description 3
- 150000001875 compounds Chemical class 0.000 claims abstract 2
- 239000013067 intermediate product Substances 0.000 claims abstract 2
- 239000000123 paper Substances 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 8
- 229920000877 Melamine resin Polymers 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 229920000180 alkyd Polymers 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims 1
- 239000004202 carbamide Substances 0.000 claims 1
- 239000011093 chipboard Substances 0.000 claims 1
- 239000003431 cross linking reagent Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims 1
- 229920000728 polyester Polymers 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000012209 synthetic fiber Substances 0.000 claims 1
- 229920002994 synthetic fiber Polymers 0.000 claims 1
- 238000005470 impregnation Methods 0.000 description 12
- 238000001035 drying Methods 0.000 description 9
- 206010042674 Swelling Diseases 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 6
- 230000008961 swelling Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004640 Melamine resin Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 229920003043 Cellulose fiber Polymers 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000004924 electrostatic deposition Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- -1 metacrylic acid esters Chemical class 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/47—Condensation polymers of aldehydes or ketones
- D21H17/49—Condensation polymers of aldehydes or ketones with compounds containing hydrogen bound to nitrogen
- D21H17/51—Triazines, e.g. melamine
Definitions
- the invention relates to a method for impregnating flat fibrous materials such as cellulose paper webs or the like according to the preamble of claim 1.
- the plate-like component used as the base material is provided with an abrasion-resistant surface layer.
- the base materials used in this connection then only have to meet the requirement of sufficient strength and resistance; these can be fiberboard, plywood panels or multilayer paper arrangements.
- Such base materials are provided with decorative laminations in such a way that the outer surface is not only given an attractive appearance, but also the characteristic surface properties, such as high resistance to chemical influences, but also to mechanical stress, heat, light radiation and the like are imparted to it.
- cover layers of interest here to start from cellulose paper webs, which may be printed or unprinted, and to impregnate this starting material with heat-resistant synthetic resin.
- synthetic resin aminoplasts, phenolic resins, Polyester resins, but also melamine resins and the like.
- a further surface layer as a protective layer, such as, for example, a thin plastic film or a further translucent and heat-resistant plastic lacquer.
- Another known method for producing suitably impregnated paper webs is aimed at ensuring a particularly high abrasion resistance and serves to specify a surface layer which is to be connected to a plate-like component, hard paper materials being added to the paper web using an electrostatic deposition process ( DE-AS 21 24 432).
- This known method is characterized in that the paper web is impregnated with heat-resistant plastic in an aqueous impregnation bath, then the abrasion-resistant material in the impregnated paper web is introduced and then the impregnated and provided with abrasion-resistant material paper web is dried.
- a paper layer is soaked with a solution which contains approximately 50% melamine resin and 50% water with the addition of a small amount of a wetting agent.
- the impregnated paper web is passed through a drying press, whereby the moisture content can be significantly reduced.
- impregnation solutions are used in the form of highly concentrated resin solutions free of organic solvents, the disadvantages which occur in the abovementioned known processes are extremely bar. In this context, it is particularly advantageous that the addition of any organic solvents is dispensed with.
- the proportion of water can be reduced to approximately 1/5 of the comparable impregnating solutions known to date.
- the highly concentrated resin solution is applied evenly to the paper web at room temperature and thus in a relatively viscous state, which at the same time offers advantageous precise dosing options for the resin proportion in relation to the paper portion to be impregnated by the known use of wire doctor blades or the like more.
- a flat fibrous material wound on this roll here a paper tape 3
- a resin application station 5 which is fed from a storage container 4, in which has a highly concentrated resin with a solids content of approx. 70 to 98%.
- the highly concentrated resin such as melamine resin, has a viscosity of approx. 200 to 2000 mPa at room temperature.
- the application station 5 can consist of wire squeegees, roller pairs, a casting head arrangement, air knives, an application apron or the like which are known per se.
- the highly concentrated resin is applied to the paper web 3 within the application station 5 at room temperature and distributed by means of one or more of the above-mentioned devices with a high degree of homogenization and with exact metering, without it being able to penetrate appreciably into or from the pulp given the high viscosity would even be sucked in.
- the paper web 3 passes through a heating station 6, in which the resin application is briefly heated together with the paper to temperatures between 50 and 100 ° C. for a short time.
- Suitable heat sources within the heating station 6 can be infrared radiators, microwave heat sources, hot air arrangements or the like.
- the duration and degree of heating within the heating station 6 are such that the viscosity of the highly concentrated resin is suddenly reduced to such an extent that it can penetrate completely into the paper web or is absorbed by it.
- the duration of the application of heat is so dimensioned that the impregnating agent used is not yet appreciably condensed out or polymerized.
- a melamine resin was applied to a paper web with a maximum absorbency of 200 ml, 200 g / m 2 in the form of a 75% resin solution, which corresponds to approximately 150 g resin / m 3 and 50 g solvent / m 3, whereby the end product a density> 1 g / cm3 resulted.
- FIG. 2 differs from that in FIG. 1 in that another, but known application mechanism is used here.
Landscapes
- Paper (AREA)
- Reinforced Plastic Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Materials For Medical Uses (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT87710008T ATE83018T1 (de) | 1987-04-08 | 1987-06-24 | Verfahren zum impraegnieren von hydrophilen quellfaehigen papierbahnen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19873711807 DE3711807A1 (de) | 1987-04-08 | 1987-04-08 | Verfahren zum impraegnieren von flaechigen faserstoffen |
| DE3711807 | 1987-04-08 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0285734A2 true EP0285734A2 (fr) | 1988-10-12 |
| EP0285734A3 EP0285734A3 (en) | 1989-02-01 |
| EP0285734B1 EP0285734B1 (fr) | 1992-12-02 |
Family
ID=6325112
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87710008A Expired - Lifetime EP0285734B1 (fr) | 1987-04-08 | 1987-06-24 | Procédé d'imprégnation de feuilles de papier hydrophiles, gonflables |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0285734B1 (fr) |
| AT (1) | ATE83018T1 (fr) |
| DE (2) | DE3711807A1 (fr) |
| ES (1) | ES2036596T3 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002028934A1 (fr) * | 2000-10-05 | 2002-04-11 | Basf Aktiengesellschaft | Composition de resine melamine aqueuse stable concentree |
| WO2010003982A3 (fr) * | 2008-07-08 | 2010-11-18 | Kaindl Decor Gmbh | Procédé et dispositif de séchage et de précondensation de produits imprégnés obtenus à partir d'un matériau en bande de type feuille imbibé de résine synthétique; produit imprégné exempt de résine de mélamine |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19915002A1 (de) * | 1999-04-01 | 2000-10-05 | Basf Ag | Konzentrierte, stabile wäßrige Harzzusammensetzung |
| DE19956665A1 (de) * | 1999-11-25 | 2001-05-31 | Rudolf Ohlinger Gmbh & Co Kg | Verfahren zur Herstellung von Filterschichten |
| DE10200793B4 (de) * | 2002-01-11 | 2005-02-24 | Bausch Gmbh | Fußbodenbelagselement und Verfahren zu seiner Herstellung |
| CN107988847B (zh) * | 2017-12-11 | 2020-08-04 | 浙江海洋大学 | 装饰纸生产用卧式浸渍干燥机 |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2744047A (en) * | 1952-06-02 | 1956-05-01 | Masonite Corp | Process of preparing decorative laminates |
| NL137537C (fr) * | 1961-02-28 | |||
| GB1146432A (en) * | 1965-07-20 | 1969-03-26 | Dunlop Co Ltd | Resin impregnated fibrous sheets |
| FR2104707B1 (fr) * | 1970-08-07 | 1973-11-23 | Arjomari Prioux | |
| DE2933998C2 (de) * | 1979-08-22 | 1987-05-27 | Otto Dürr Anlagenbau GmbH, 7000 Stuttgart | Verfahren und Vorrichtung zur Herstellung eines imprägnierten Papier- oder Vliessubstrats |
| DE3140715A1 (de) * | 1981-10-14 | 1983-04-21 | Cassella Ag, 6000 Frankfurt | Waessrige loesung eines melamin-formaldehyd-harzes und verfahren zu ihrer herstellung |
| DE3208728A1 (de) * | 1982-03-11 | 1983-09-22 | Cassella Ag, 6000 Frankfurt | Mit aminoplastharzdispersionen beschichtete traegermaterialien und deren weiterverarbeitung zu schichtstoffen |
| US4458062A (en) * | 1983-02-14 | 1984-07-03 | American Cyanamid Company | Continuously produced melt reacted melamine-formaldehyde resins |
| DD217252A1 (de) * | 1983-08-22 | 1985-01-09 | Wtz Holzverarbeitende Ind | Verfahren zur herstellung rollfaehiger duroplastischer dekorfolien mit verbessertem erscheinungsbild |
| US4713138A (en) * | 1984-12-26 | 1987-12-15 | Nevamar Corporation | Method of producing abrasion-resistant decorative laminate |
| DE3700344A1 (de) * | 1986-10-24 | 1988-04-28 | Cassella Ag | Verfahren zur herstellung von melaminharzfolien |
-
1987
- 1987-04-08 DE DE19873711807 patent/DE3711807A1/de not_active Ceased
- 1987-06-24 ES ES198787710008T patent/ES2036596T3/es not_active Expired - Lifetime
- 1987-06-24 DE DE8787710008T patent/DE3782934D1/de not_active Expired - Fee Related
- 1987-06-24 AT AT87710008T patent/ATE83018T1/de not_active IP Right Cessation
- 1987-06-24 EP EP87710008A patent/EP0285734B1/fr not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002028934A1 (fr) * | 2000-10-05 | 2002-04-11 | Basf Aktiengesellschaft | Composition de resine melamine aqueuse stable concentree |
| WO2010003982A3 (fr) * | 2008-07-08 | 2010-11-18 | Kaindl Decor Gmbh | Procédé et dispositif de séchage et de précondensation de produits imprégnés obtenus à partir d'un matériau en bande de type feuille imbibé de résine synthétique; produit imprégné exempt de résine de mélamine |
| CN102138049A (zh) * | 2008-07-08 | 2011-07-27 | 凯得装饰有限公司 | 用于干燥和预凝结由用合成树脂浸透的膜状的幅材形成的浸渍物的方法和装置及无三聚氰胺树脂的浸渍物 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0285734A3 (en) | 1989-02-01 |
| ES2036596T3 (es) | 1993-06-01 |
| ATE83018T1 (de) | 1992-12-15 |
| DE3711807A1 (de) | 1988-10-27 |
| EP0285734B1 (fr) | 1992-12-02 |
| DE3782934D1 (de) | 1993-01-14 |
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