EP0303616A4 - Procedes de synthese de polysilanes. - Google Patents
Procedes de synthese de polysilanes.Info
- Publication number
- EP0303616A4 EP0303616A4 EP19870903115 EP87903115A EP0303616A4 EP 0303616 A4 EP0303616 A4 EP 0303616A4 EP 19870903115 EP19870903115 EP 19870903115 EP 87903115 A EP87903115 A EP 87903115A EP 0303616 A4 EP0303616 A4 EP 0303616A4
- Authority
- EP
- European Patent Office
- Prior art keywords
- solvent
- polysilane
- molecular weight
- polydispersity
- monomers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 120
- 229920000548 poly(silane) polymer Polymers 0.000 title claims abstract description 118
- 230000015572 biosynthetic process Effects 0.000 title description 14
- 238000003786 synthesis reaction Methods 0.000 title description 14
- 239000002904 solvent Substances 0.000 claims abstract description 130
- 229920000642 polymer Polymers 0.000 claims abstract description 116
- 239000000178 monomer Substances 0.000 claims abstract description 80
- 238000002360 preparation method Methods 0.000 claims abstract description 30
- 239000007810 chemical reaction solvent Substances 0.000 claims abstract description 17
- 238000009833 condensation Methods 0.000 claims abstract description 15
- 230000005494 condensation Effects 0.000 claims abstract description 15
- 230000002829 reductive effect Effects 0.000 claims abstract description 15
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910000077 silane Inorganic materials 0.000 claims abstract description 12
- 239000012442 inert solvent Substances 0.000 claims abstract description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 114
- 239000011734 sodium Substances 0.000 claims description 73
- 239000003795 chemical substances by application Substances 0.000 claims description 57
- 239000007787 solid Substances 0.000 claims description 56
- 238000006243 chemical reaction Methods 0.000 claims description 53
- -1 hydrocarbon arenes Chemical class 0.000 claims description 45
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 44
- 229910052708 sodium Inorganic materials 0.000 claims description 44
- 239000000203 mixture Substances 0.000 claims description 41
- 239000006185 dispersion Substances 0.000 claims description 39
- 239000004094 surface-active agent Substances 0.000 claims description 36
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 28
- 230000000694 effects Effects 0.000 claims description 25
- 229920001577 copolymer Polymers 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 15
- 230000007423 decrease Effects 0.000 claims description 13
- 230000003247 decreasing effect Effects 0.000 claims description 12
- 230000006872 improvement Effects 0.000 claims description 11
- 229920001519 homopolymer Polymers 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 239000000356 contaminant Substances 0.000 claims description 9
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 7
- 150000004756 silanes Chemical class 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- 239000012429 reaction media Substances 0.000 claims description 5
- 241001120493 Arene Species 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- PZPGRFITIJYNEJ-UHFFFAOYSA-N disilane Chemical compound [SiH3][SiH3] PZPGRFITIJYNEJ-UHFFFAOYSA-N 0.000 claims description 2
- MJGFBOZCAJSGQW-UHFFFAOYSA-N mercury sodium Chemical compound [Na].[Hg] MJGFBOZCAJSGQW-UHFFFAOYSA-N 0.000 claims description 2
- 229910001023 sodium amalgam Inorganic materials 0.000 claims description 2
- 239000011949 solid catalyst Substances 0.000 abstract 1
- 238000007792 addition Methods 0.000 description 71
- 238000009826 distribution Methods 0.000 description 20
- 239000000463 material Substances 0.000 description 13
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 12
- 239000003638 chemical reducing agent Substances 0.000 description 12
- MROCJMGDEKINLD-UHFFFAOYSA-N dichlorosilane Chemical class Cl[SiH2]Cl MROCJMGDEKINLD-UHFFFAOYSA-N 0.000 description 11
- 238000002474 experimental method Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 238000009472 formulation Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 9
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 9
- 125000004122 cyclic group Chemical group 0.000 description 8
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 239000002243 precursor Substances 0.000 description 7
- 235000015096 spirit Nutrition 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 239000006184 cosolvent Substances 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 229920003257 polycarbosilane Polymers 0.000 description 6
- 241000894007 species Species 0.000 description 6
- 230000002902 bimodal effect Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 239000004210 ether based solvent Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 229920002120 photoresistant polymer Polymers 0.000 description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 5
- 229910010271 silicon carbide Inorganic materials 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 229910008045 Si-Si Inorganic materials 0.000 description 4
- 229910006411 Si—Si Inorganic materials 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 230000008878 coupling Effects 0.000 description 4
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 229920006158 high molecular weight polymer Polymers 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 239000000543 intermediate Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 229910000497 Amalgam Inorganic materials 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 description 3
- 229940063655 aluminum stearate Drugs 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 3
- 238000003874 inverse correlation nuclear magnetic resonance spectroscopy Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000011877 solvent mixture Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- NNBZCPXTIHJBJL-UHFFFAOYSA-N trans-decahydronaphthalene Natural products C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000011067 equilibration Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000012035 limiting reagent Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000001404 mediated effect Effects 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 239000003924 oil dispersant Substances 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 125000003367 polycyclic group Chemical group 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000010189 synthetic method Methods 0.000 description 2
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000006276 transfer reaction Methods 0.000 description 2
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- GFISDBXSWQMOND-UHFFFAOYSA-N 2,5-dimethoxyoxolane Chemical compound COC1CCC(OC)O1 GFISDBXSWQMOND-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910018557 Si O Inorganic materials 0.000 description 1
- 229910002808 Si–O–Si Inorganic materials 0.000 description 1
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical class [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical class [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- BSGONOOEHPZOMN-UHFFFAOYSA-N dichloro(ethenyl)silane Chemical class Cl[SiH](Cl)C=C BSGONOOEHPZOMN-UHFFFAOYSA-N 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000004836 empirical method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910000078 germane Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 238000004770 highest occupied molecular orbital Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000005267 main chain polymer Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- UIUXUFNYAYAMOE-UHFFFAOYSA-N methylsilane Chemical class [SiH3]C UIUXUFNYAYAMOE-UHFFFAOYSA-N 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000001393 microlithography Methods 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- ZCYXXKJEDCHMGH-UHFFFAOYSA-N nonane Chemical compound CCCC[CH]CCCC ZCYXXKJEDCHMGH-UHFFFAOYSA-N 0.000 description 1
- BKIMMITUMNQMOS-UHFFFAOYSA-N normal nonane Natural products CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- REJGOFYVRVIODZ-UHFFFAOYSA-N phosphanium;chloride Chemical class P.Cl REJGOFYVRVIODZ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 238000000710 polymer precipitation Methods 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 238000001542 size-exclusion chromatography Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- VYFXMIAQVGXIIN-UHFFFAOYSA-N trichloro(chlorosilyl)silane Chemical class Cl[SiH2][Si](Cl)(Cl)Cl VYFXMIAQVGXIIN-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- YXFVVABEGXRONW-CNRUNOGKSA-N tritiomethylbenzene Chemical compound [3H]CC1=CC=CC=C1 YXFVVABEGXRONW-CNRUNOGKSA-N 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- ORGHESHFQPYLAO-UHFFFAOYSA-N vinyl radical Chemical class C=[CH] ORGHESHFQPYLAO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/60—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which all the silicon atoms are connected by linkages other than oxygen atoms
Definitions
- This invention relates to improved methods and techniques for preparing polysilanes in increased yields, higher molecular weights and/or lower pdlydispersities, and for controlling the polymerization of silanes to form polysilanes.
- R 1 , R 2 ALKYL, ARYL, H, VINYL to n > 2000 ARALKYL
- Polysilanes are prepared by the reductive Wurtz-type coupling of the corresponding dichlorosilanes with an alkali metal, typically sodium (Scheme 1). Copolymers can be synthesized by using a mixture of two (or more) dichlorosilane monomers. This method generally gives a mixture of linear polymer and cyclic low molecular weight oligomers. For most of the aforementioned applications, the cyclics fraction is of little or no value. It is desirable to shift the course of the reaction to production .of as much .linear polymer as possible at the expense of the cyclics.
- this reaction normally produces a molecular weight distribution in the linear polymer fraction which is highly polydisperse and has at least two (and often more) molecular weight modes.
- This extremely high polydispersity is particularly detrimental to the proposed application of polysilanes as photoresists or imageable oxygen reactive ion etch barriers, since it can lead to low apparent photospeed, degradation of physical properties, or both.
- Polysilanes have been prepared by the reaction in Scheme 1 since the first preparation of the intractable (Ph 2 Si) n by Kipping, J.Chem.
- Patent 2,606,879 (1952) describes the preparation of various silane homopolymers as greasy or wax-like mixtures by essentially the same method using Na metal but without the autoclave. No specific molecular weight characterization is provided.
- a related disclosure is Jap. Kokai Tokyo Koho JP 58,185,628.
- Yajima, et al. (U.S. Patent 4,052,430 (1977)), disclosed the preparation of low molecular weight branched and/or polycyclic polycarbosilanes (-Si-C-Si- main chain polymers) from (Me 2 Si) n prepared essentially by the method of Burkhard.
- a similar preparation of (Me 2 Si) n as a precursor to polycarbosilanes is reported by Iwai, et al., (U.S. Patent 4,377,677 (1983)). In neither of these latter cases is information provided regarding the MW distribution of the (Me 2 Si) n prepared, but one must assume that it is similar to that reported by Burkhard since the synthetic method is the same.
- a patent by Peterson, et al. discloses an unusual variant of the Na mediated coupling of dichlorosilanes shown in Scheme 1.
- the reduction is carried out in tetrahydrofuran using Li metal as reductant and a monochlorosilane, R 1 R 2 SiHCl, as the silicon monomer.
- LiCl and H 2 gas are produced as byproducts.
- This method is claimed to be particularly useful for producing cyclic oligomeric silanes rather than high polymer. It is, thus, not applicable to the production of linear high polysilanes.
- a Yajima, et al., patent (U.S. 4,159,259) involves various procedures for the preparation of polycarbosilanes and polycarbosilanes containing various metallic species which are useful as precursors to silicon carbide.
- Several of the examples demonstrate the use of various cyclic or linear polysilanes as precursor materials.
- two different synthesis procedures for (Me 2 Si) n are given. In example 8, sodium and Me 2 SiCl 2 are reacted in an unspecified solvent to give (Me 2 Si) n as an insoluble solid of unspecified molecular weight.
- a patent to Nitzsche, et al., (U.S. 3,830,780) discloses a process for condensing linear, hydroxy-terminated polysiloxanes to higher polysiloxanes by heating in the presence of an optional aluminum catalyst. No polysilane structures are mentioned and the chemistry of the condensation process yields Si-O-Si bonds in the polymer backbone.
- the Baney, et al. processes provide only low molecular weight products by an equilibration process of disilanes rather than by Na-mediated condensation of dichlorosilanes.
- a patent to Schilling, Jr., et al. (U.S. 4,472,591) describes methods for the preparation of hydrosilyl modified polycarbosilanes. Even though some Si-Si backbone bonds are formed when the various silanes are condensed with alkali metals by the procedures described in this patent, the branched polycarbosilanes obtained are only distantly related to linear high molecular weight polysilanes.
- the nature of the solvent characteristics which will be chosen to effect the desired improvement in polymer properties will be different for systems wherein the monomer is added to a dispersion of the solid agent (normal addition) versus systems wherein the solid agent is added to a solution of the monomer (inverse addition), as will be discussed further in detail below.
- the method is fully applicable to homopolymers and copolymers.
- the solvent will be a compound solvent comprising at least two individual solvents. This invention provides a unique method for determining the ratio of components in such a solvent mixture which enables achievement of the desired control over polysilane properties.
- these objects have been achieved by providing a method of decreasing the polydispersity of a polysilane prepared by reductively condensing corresponding silane monomers on a solid surface-reacting agent dispersed in an inert solvent, comprising adding the monomers to a dispersion of the solid agent at a substantially constant rate or adding the solid agent to a solution of the monomers at a substantially constant rate.
- This aspect of the invention is applicable to any order of addition of the reaction components.
- these objects have been achieved by providing a method of preparing a polysilane comprising polymerizing the corresponding monomers by adding an effective solid surface-reacting agent to a solution of the monomers in a compound solvent which is a mixture of at least two component solvents, the relative amounts of which are chosen to minimize the compatibility of the growing polymers therein without causing the polymer to precipitate; or a method of preparing a polysilane comprising polymerizing the corresponding monomers by adding them to a dispersion of a surface-reacting agent in a compound solvent which is a mixture of at least two component solvents, the relative amounts of which are chosen to maximize the compatibility of the growing polymer therein.
- the method involves calculating the solubility parameter of the polysilane, adding to said solubility parameter said optimum solubility parameter differential to obtain a desired solvent solubility parameter, and determining the relative amounts of said two individual solvents in said mixture by calculating the corresponding composition whose solubility parameter matches said desired solvent solubility parameter.
- these objects have more generally been achieved by providing a method of controlling the yield of a polymer of a desired molecular weight and/or polydispersity prepared in a heterogeneous reaction wherein solid effective surface-reacting agent is added to a solution of the corresponding monomers, comprising adjusting reaction conditions to minimize access of the monomers to the polymer chains growing at the surface of the solid agent when it is desired to increase molecular weight and/or decrease polydispersity, or to maximize access of the monomers to the polymer chains growing at the surface of the solid agent when it is desired to decrease molecular weight and/or increase polydispersity; or a method of controlling the molecular weight and/or polydispersity of a polymer prepared by adding monomers to a dispersion of solid effective agent, comprising adjusting reaction conditions to maximize access of the monomers to the polymer chains growing at the surface of the agent when it is desired to increase molecular weight and/or decrease polydispersity, or to minimize access of the monomers to the polymer chain'
- these objects have been achieved by providing a method of controlling the molecular weight and/or polydispersity of a polysilane prepared in a reductive condensation of corresponding silane monomers on a solid surface-reacting agent dispersed in an inert solvent, comprising carrying out the reaction with an effective amount of a surfactant having a polar end which can bond to said solid agent.
- Figures 1-4 show various effects of varying conditions on the nature of polysilane produced upon polymerizing the corresponding dichlorosilane
- Figure 5 shows the effect on polysilane properties of solubility parameter difference in inverse addition mode.
- this invention provides the ability of achieving simultaneously, high molecular weights, e.g., for many polysilanes, greater than 30,000 daltons in greater than 90% of the distribution; low polydispersities ( in many cases), wherein for polymers which usually give bimodal distributions, this criterion is applied separately to each mode; increased yields of polymers having such characteristics; and high reproducibility under well-defined conditions.
- N refers to normal addition mode, i.e., the addition of monomers to the sodium dispersion reductant dispersed in the reaction solvent;
- I refers to the inverse addition mode wherein the sodium dispersion is added to the monomers dissolved in the solvent of interest.
- this invention can be discussed in terms of the following mechanism. It is theorized that a major factor in controlling the nature of the polysilane which results from reductive condensation of silanes, typically dichlorosilanes, is the compatibility of the growing polymer chain with the reaction solvent. It is theorized that this compatibility affects the yield and molecular weight of the polymer by controlling the conformation of the growing chains and their degree of coverage of the active surfaces whereby diffusion of the monomer to the surface is controlled.
- the optimum solvent for achieving a desired combination of yield, molecular weight and/or polydispersity of a polysilane can be determined by selecting a solvent solubility parameter which optimizes the achievement of the desired polymer characteristics.
- a preferred method of determining the necessary solubility characteristics for the solvent and for determining a corresponding solvent identity is as follows.
- the variation in polymer properties as a function of the solubility characteristics of the solvent is determined, e.g., as shown in Figure 5 below.
- a convenient means for experimentally varying the solubility properties of a solvent is to employ a solvent mixture and to vary the relative amounts of the components. As can be seen from Figure 5, there is an optimum solvent at which high molecular weight and high yield can be achieved in the particular system employed in the reported experiment.
- the solubility parameter ( ⁇ ) corresponding to this solvent can be routinely calculated using well-known procedures. Similarly, the solubility parameter can be calculated for the particular polysilane being produced.
- the optimum solubil ity parameter difference using the systems of the above references is in the range of about 0.4 to about 0.9, preferably, 0.5 to 0.8, and most preferably 0.6 to 0.7. (If other models are used, a corresponding differential, of course, can be calculated.) This reflects the mentioned balance between low compatibility and the need to avoid precipitation. Given this value, the optimum polymerization solvent for any dichlorosilane/homosilane or mixture of dichlorosilanes/copolysilanes can be readily calculated by a simple procedure.
- the solubility parameter is calculated for the polymer or copolymer involved, e.g., using the tabulated data in the references mentioned above enabling use of routine procedures to calculate the parameter from known group molar attraction constants.
- the preselected optimum solubility parameter difference for the combination of properties desired is then added to the polymer solubility parameter. Where high yield of high molecular weight polymer is desired, a value of 0.6 to 0.7 or other selected differential would be added to the calculated polymer solubility parameter.
- solvents of interest are chosen in accordance with the usual considerations for choosing solvents for the preparation of polysilanes.
- a mixture of solvents will be chosen. Again using standard data and calculation methods the relative amounts of the components of the mixture can be selected to provide an overall solvent solubility parameter equal to that calculated above.
- a dispersing agent used for the solid agent e.g., sodium
- its contribution to the calculated solubility parameter should be taken into account. This can have a significant effect on the calculated values where the amount of dispersant (e.g., mineral oil or mineral spirits) is, e.g., about 2% or more in typical situations. This will be particularly important for N addition modes, since the dispersant is present in its full amount from the beginning of the reaction.
- these steps are carried out with a computer using a corresponding program straightforwardly carrying out the necessary calculations.
- the solvents/cosolvents utilizable in conjunction with this invention include all solvents which are employable in conjunction with polysilane polymerizations.
- the solvents must solubilize both the polymer and the corresponding monomer and must not solubilize the solid agent, e.g., sodium.
- the solvent must also not participate in chain transfer reactions and must be inert to sodium or other agent.
- Suitable solvents include hydrocarbons such as arenes, e.g., toluene, xylene, tetralin, benzene, etc., and alkanes, e.g., hexane, heptane, octane, nonane, decane, up to about tetradecane. Both straight chain and branched alkanes are employable.
- Other compatible solvents include ethers such as glyme, diglyme, triglyme, tetrahydrofuran, etc., and others having no active hydrogen atoms.
- Choice of the identity per se of the solvent is not critical provided the solvent is inert and does not participate in chain transfer reactions as mentioned; it is the overall solubility parameter of the resultant solvent which is most important in accordance with this invention as explained above.
- solvents with the same solubility parameters might provide improvements of varying degrees, e.g., due to system-specific factors.
- the active surface is normally provided by solid particles; however, the principles of this invention will be generically applicable to any similar two phase system.
- the amount of sodium is typically in slight excess, e.g., up to about a 20% excess.
- the sodium or other reductant can be employed as available commercially, e.g., as a dispersion in light oil, mineral spirits or paraffin (commonly 40% for Na). The latter can be directly suspended in the reaction solvent.
- the dispersion can be conveniently generated in the reaction vessel from chunk sodium.
- concentration of monomers employed is typically limited by the final viscosity which results. In the normal addition mode, it is generally preferred to have a monomer concentration which is as high as possible. Typically, values of 30-60 weight percent of monomer are used. In the inverse addition mode, typically, amounts of monomer of 20-35% are utilized.
- the monomers can be added to the suspension of sodium neat or preferably as a solution in the chosen solvent. Typically, the monomer solution is added to a sodium dispersion containing a minimum amount of solvent, the final reaction medium containing the mentioned 30-60% of monomer.
- the term "monomer” has a broad meaning herein. For example, it includes not only Cl-Si (RR')-Cl compounds but also corresponding dimers, trimers, and other oligomers and prepolymers which may be used as starting materials or formed in situ. All corresponding bifunctional species which can be polymerized to form the desired end polymer such as a polysilane are included.
- the reaction is generally conducted at a temperature from above the melting point of sodium up to the boiling point of the solvent, e.g., from about 90°C to about 250°C. Pressure is not critical but may be increased where the chosen solvent boils at a relatively low temperature, e.g., lower than the melting point of sodium.
- the time of reac tion is also not critical. In many instances, after addition of monomer/catalyst is complete, the reaction will be completed in a few minutes, e.g., often 5-15 minutes. However, it is preferred to continue the reaction at reflux for 0.5 to 2 hours.
- reaction it is very important to maintain a purity which is as high as possible during the reaction, not only to obtain as pure a product as possible but also because the reaction is sensitive to impurities. Since the latter tend to contaminate the sodium surface, their effects are magnified. As a result, it is preferred that the reaction be conducted under an inert atmosphere, e.g., nitrogen, argon, etc, and that all reagents be anhydrous and of the highest purity. Typically, the reaction is stirred with standard mechanical means sufficient to ensure sufficient mixing of the reactants to provide good contact between the catalyst and the reacting species. Overly vigorous stirring is to be avoided, e.g., the use of ultrasound is deleterious.
- fractionation can be fully conventionally achieved, e.g., using chromatographic, precipitation or other techniques.
- the overall yields of polysilanes produced in accordance with the improved process of this invention are improved by factors of 3-5.
- yields are 30-70% or higher, depending on the mode of addition and particular polymer involved.
- Lower or higher yields are within the scope of this invention also.
- this invention has particularly advantageous applicability to the preparation of highly hindered polysilanes which are difficult to prepare due to the effects of steric hindrance but which are highly photosensitive and thus very useful as photoresists. For such polymers even seemingly low yields which might be enabled by this invention would represent a major advance over the prior art.
- the yield of a desired fraction of molecular weight and/or polydispersity can be significantly increased over those heretofore achievable. This is especially true in situations where high molecular weight polysilanes are desired since high yields and high molecular weights typically are simultaneously achieved, along with lowered polydispersity. Conversions are essentially 100% in all cases.
- a very broad range of polysilanes can be prepared using the improved process of this invention. Typical polysilanes are those described in U.S. Applications Serial Nos. 597,005, and 616,148 incorporated by reference above.
- polysilanes can also be prepared by the process of this invention including those wherein the side chains are a wide variety of hydrocarbon and heterocyclic groups, e.g., alkyl, cycloalkyl, aryl, etc., or combinations thereof, any portion of which can be substituted by a wide variety of reaction compatible or blocked substituents, e.g., including alkyl, alkoxy, hydroxy, acyl, etc.
- the side chains can be acyclic, cyclic or a combination thereof.
- the rate of addition should be kept within ⁇ 10% of the nominal value, preferably ⁇ 5%, most preferably ⁇ 1%.
- Such constancies can be conventionally achieved using syringe pumps or, on larger scales, commercially available peristaltic pumps.
- the rate of addition will be in the range of 80-640 milli-equivalents per minute, the exact rate not being critical. In general, it is desired to add the reagent as rapidly as possible while maintaining constancy of rate.
- Suitable surfactants include all those which have a polar end which is bondable to the reactive surface.
- reductants such as sodium
- anionic surfactants are most suitable; however, as long as a surfactant species bonds to the surface and provides a non-polar portion extending out from the surface, it is employable in this aspect of the invention.
- anionic surfactants such as stearic acid
- Such polysilanes are included within the term "surfactant" within the context of this invention.
- the precise amount of surfactant added can routinely be determined in accordance with this disclosure and perhaps in conjunction with a few routine preliminary experiments. Very small amounts typically will be effective, e.g., amounts in the range of 0.1-500 mg/l of reaction solvent, preferably 10-100 mg/l of reaction solvent. If the amount added is too high, yields may be reduced presumably because of the sensitivity of the polymerization reaction to trace polar impurities of any nature.
- the surfactant provides a microenvironment around active solid particles wherein non-polar chains extend out from the surface.
- addition of surfactant tends to increase molecular weight.
- inverse mode additions wherein such a microstructure is adverse to the production of high molecular weight polymers, the molecular weight correspondingly decreases.
- the molecular weight of the resultant polymer can be controlled in either mode.
- the nature of the polymer which is achieved can also be controlled by varying the particle size of the solid-reacting surface.
- the yield of high molecular weight polymer will be increased by increasing the particle size, thereby decreasing the ratio of surface area to monomer concentration.
- a decrease in particle size will increase molecular weight because it results in increased surface area and, consequently, an increase in the ratio of surface area to monomer.
- the particle size of sodium when employed will be that which is commercially available, e.g., around 5 micrometers. This is also the particle size range conventionally achieved when a sodium dispersion is prepared by rapidly stirring a melt in a solvent. Larger particle sizes can be employed in normal addition reactions for the reasons given above, as long as the reaction rate does not become unacceptably small due to the concomitant decrease in surface area.
- a sodium amalgam can be used in place of the conventional sodium metal reductant. This has no significant effect on the desirable properties of the polymer; however, the reactions are more easily controlled since they are slowed down. As a result, overall process safety is improved. Production of the amalgam is fully conventional.
- the relative content of sodium is not critical, e.g., it can be from 5:1 to 1:5, a ratio of about 1:1 being preferred (mole/mole).
- 320 meq/min refers to addition of 32% of the stoichiometric amount in 1 minute; Mn is the number-average molecular weight; Mw is the weight-average molecular weight; “polydispersity” is the ratio Mw/Mn; "modal" molecular weight is the most prevalent single molecular weight within a single peak in the total distribution; and all molecular weights are determined by size exclusion chromatography and are quoted as “polystyrene equivalent" values.
- PhMeSiCl 2 polymerization is found to be much more sensitive to the mode of addition than n-dodecyl MeSiCl 2 , at least as indicated by the molecular weight. For this reason PhMeSiCl 2 has been used extensively to probe the reaction mechanism and investigate revised reaction conditions. Tables 3 and 4 show the results for preparation of a variety of polysilane hompolymers and copolymers, respectively.
- the first through third entries are telling.
- the Na/toluene and. Na/DME (glyme) results are typical of reactions run under heterogeneous conditions.
- a soluble Na/biphenyl reductant is used, however, no polymer is formed at all, only cyclics (cf. a 28% yield of 9,000 molecular weight polymer formed with insoluble Na metal as reductant).
- the yield and molecular weight of polymer formed has been shown to be strongly dependent on the mode and rate of reagent addition and the degree of constancy of the addition rate.
- Example 3 Although tetralin or decane are considerably easier to handle than the ether solvents, they are still somewhat expensive. However, as shown in Figure 4, the effects of the expensive solvents previously discussed can be effectively mimicked by use of heptane, a cheap solvent which is one of the major components in gasoline.
- the polydispersity of the high molecular weight mode of materials prepared in 9:1 toluene/heptane is considerably less than that of material prepared in pure toluene. This reduction in polydispersity, in addition to the increased yields, is a major advantage of this solvent modification.
- silylene trapping agent Et 3 SiH
- Et 3 SiH the highly efficient silylene trapping agent
- silylene intermediates if formed at all in these reactions, are not on the pathway to high polymer.
- silyl anions might be crucial intermediates in polymer formation, based on the fact that addition of diglyme, and other ether solvents, increases the yield of polymer, due to its ability to stabilize silyl anions by complexation of the Na counterion.
- Example 5 As discussed above, addition of a solution of PhMeSiCl 2 in toluene to a 1:1 (v:v) toluene/Na dispersion mixture improves the yield from 23 to 41% and also increases modal MW from 4,000 to 20,000.
- a revised procedure incorporating three of the improvements of this invention allows for the first time, the synthesis of high molecular weight (PhMeSi) n in high yield without crosslinking.
- Example 6 The use of an improved reaction solvent mixture has been tested for other polysilanes. The results of these tests are summarized in Table 8 and show that similar striking improvements are achieved with other monomers.
- Example 9 Na amalgam can also be used to prepare polysilanes.
- Table 10 are results for preparation of polysilanes in non-optimum solvents using Na amalgam (1:1). Reaction conditions were the same as in Example 8.
- the surface of the solid surface reacting agent used e.g., in the heterogeneous reductive condensations, be as clean and impurity- and contaminant-free as possible.
- anything which is in contact with the solid surface can impact the methods of this application, especially when applied to the preparation of poly(silylsilanes) referred to below.
- the same principles also apply to the preparation of the polysilanes discussed above, as well as to other polysilane-containing polymers, e.g., such as the interrupted polysilanes referred to below.
- Typical "contaminants" found to materially affect the performance of the methods include oxidation products and other foreign material, the surface active agents typically included in commercial dispersions of sodium and other solid agents (e.g., stearates such as aluminum stearate), etc.
- commercial sodium dispersions having as low an amount of surface active agent as possible and which have been prepared as recently as possible.
- the use of such fresh dispersions minimizes the likelihood of surface contamination by the usual oxidation products.
- the latter include the common, slightly yellowish or brownish to highly yellowish or brownish (depending on the degree of oxidation) products sometimes formed by reactions of peroxides formed on the surface of sodium or other surface reacting agents.
- the most preferred variant for applying the principles discussed above to the methods of this invention is the employment of a sodium dispersion which is essentially free from surface active agents as well as other impurities. In this way, the cleanest possible surface will be used as the starting point.
- a sodium dispersion which is essentially free from surface active agents as well as other impurities.
- the possibility will be provided of utilizing an essentially totally clean surface by simply maintaining the starting form of the solid agent.
- the desired molecular weight and/or polydispersity is not adversely affected or is even enhanced by the presence of certain molecular species at the surface, and where these species are adventitious surface "contaminants" in a given reaction medium, e.g.
- surfactants from a sodium dispersion avoidance or elimination of such "contaminants" from the surface will be less important.
- example 7 demonstrates the effect of a surface active agent on the methods of this invention where commercially available sodium dispersions are employed as the solid surface reacting agent.
- the latter data demonstrate how the presence of a surface active agent in commercial formulations of sodium can have adverse effects where the desired mode is to provide good access to the sodium surface.
- these data also demonstrate how the inherent presence of the surface active agent in the commercial formulations can beneficially affect performance under the appropriate circumstances, e.g., where it is desired to prepare lower molecular weights using inverse addition.
- the light oil data and especially the mineral spirits data also show the effect of aging on results.
- the four mineral spirits experiments were performed sequentially over a period of one week from top to bottom. Except for the passage of time, all conditions were the same. These data show that aging does play a significant role, most likely due to the increasing concentration of oxidation products over time. Mineral oil dispersions showed results similar to those shown in Table 12.
- the preferred manner of carrying out this invention is to begin with a solid surface reacting agent in the form of a freshly prepared dispersion which is essentially free of surface active agents and other contaminants or at least as free of these as possible. Most preferably, this dispersion will be freshly prepared just prior to use using fully conventional methods both for surfactant-free and surfactant-containing mixtures.
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
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| US85171386A | 1986-04-14 | 1986-04-14 | |
| US851713 | 1986-04-14 |
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| EP0303616A4 true EP0303616A4 (fr) | 1989-01-26 |
| EP0303616A1 EP0303616A1 (fr) | 1989-02-22 |
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| EP87903115A Ceased EP0303616A1 (fr) | 1986-04-14 | 1987-04-14 | Procedes de synthese de polysilanes |
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| EP (1) | EP0303616A1 (fr) |
| JP (1) | JPH01503237A (fr) |
| WO (1) | WO1987006234A1 (fr) |
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| US4992520A (en) * | 1986-04-14 | 1991-02-12 | Zeigler John M | Method for preparation of polysilanes |
| KR101655911B1 (ko) * | 2013-07-17 | 2016-09-08 | 주식회사 엘지화학 | 단독 용매의 사용량을 최소화하는 혼합 용매의 예측 방법 및 이를 이용한 시스템 |
| JP2017031284A (ja) * | 2015-07-30 | 2017-02-09 | 株式会社神鋼環境ソリューション | ポリシラン製造方法 |
| DE102015221529A1 (de) * | 2015-11-03 | 2017-05-04 | Cht R. Beitlich Gmbh | Kontinuierliches Verfahren für Reaktionen mit feinteiligen Alkalimetall-Dispersionen |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2606879A (en) * | 1949-06-15 | 1952-08-12 | Dow Corning | Organopolysilanes |
| US4260780A (en) * | 1979-11-27 | 1981-04-07 | The United States Of America As Represented By The Secretary Of The Air Force | Phenylmethylpolysilane polymers and process for their preparation |
| US4324901A (en) * | 1981-04-29 | 1982-04-13 | Wisconsin Alumni Research Foundation | Soluble polysilastyrene and method for preparation |
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| US4588801A (en) * | 1984-04-05 | 1986-05-13 | The United States Of America As Represented By The United States Department Of Energy | Polysilane positive photoresist materials and methods for their use |
-
1987
- 1987-04-14 EP EP87903115A patent/EP0303616A1/fr not_active Ceased
- 1987-04-14 JP JP62502594A patent/JPH01503237A/ja active Pending
- 1987-04-14 WO PCT/US1987/000850 patent/WO1987006234A1/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2606879A (en) * | 1949-06-15 | 1952-08-12 | Dow Corning | Organopolysilanes |
| US4260780A (en) * | 1979-11-27 | 1981-04-07 | The United States Of America As Represented By The Secretary Of The Air Force | Phenylmethylpolysilane polymers and process for their preparation |
| US4324901A (en) * | 1981-04-29 | 1982-04-13 | Wisconsin Alumni Research Foundation | Soluble polysilastyrene and method for preparation |
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| Title |
|---|
| See also references of WO8706234A1 * |
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| Publication number | Publication date |
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| WO1987006234A1 (fr) | 1987-10-22 |
| JPH01503237A (ja) | 1989-11-02 |
| EP0303616A1 (fr) | 1989-02-22 |
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