EP0315527A1 - Transformator mit temperaturstossbeständigem Magnetkreis aus Ferrit - Google Patents
Transformator mit temperaturstossbeständigem Magnetkreis aus Ferrit Download PDFInfo
- Publication number
- EP0315527A1 EP0315527A1 EP88402752A EP88402752A EP0315527A1 EP 0315527 A1 EP0315527 A1 EP 0315527A1 EP 88402752 A EP88402752 A EP 88402752A EP 88402752 A EP88402752 A EP 88402752A EP 0315527 A1 EP0315527 A1 EP 0315527A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transformer
- magnetic circuit
- legs
- air gap
- transformer according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000859 α-Fe Inorganic materials 0.000 title claims abstract description 14
- 230000035939 shock Effects 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims description 10
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 235000011837 pasties Nutrition 0.000 claims description 3
- 239000008188 pellet Substances 0.000 claims description 2
- 238000005336 cracking Methods 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 206010041235 Snoring Diseases 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
- H01F3/14—Constrictions; Gaps, e.g. air-gaps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/008—Details of transformers or inductances, in general with temperature compensation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/42—Flyback transformers
- H01F2038/426—Flyback transformers with gap in transformer core
Definitions
- the present invention relates to a ferrite magnetic circuit transformer resistant to thermal shock.
- Switching power supplies operating in "flyback" accumulation mode require energy storage in the magnetic double “E” ferrite circuit of the transformer before transfer of this energy to the electrical circuit connected downstream of the transformer.
- This energy storage requires the use of a magnetic circuit to be gap.
- the magnetic circuit and the coil are assembled by bonding the outer legs of the magnetic circuit and the air gap.
- Such a process for producing transformers makes it possible to guarantee good mechanical strength of the magnetic circuit and of the coil, but does not meet the requirements for resistance to thermal stresses imposed by the standards in force (for example ten thermal shock cycles with a stay at - 25 ° C for 30 minutes, sudden passage, in a few seconds at + 85 ° C, and stay of 30 minutes at this last temperature, etc.).
- the different thermal expansion coefficients of the magnetic circuit and the point of glue at the air gap then generate faults in the ferrite of the magnetic circuit.
- an air gap could be provided, by bonding the coil to the magnetic circuit.
- the air gap would absorb the mechanical stresses caused by thermal tests, but would generate magnetostrictive phenomena resulting in audible snoring in transformers, magnetostriction being a phenomenon of elastic deformation linked to magnetization.
- the subject of the present invention is a transformer of the ferrite magnetic circuit type with a section in the form of a double "E", the magnetic circuit of which can withstand thermal stresses of the aforementioned type, and which is not the site of magneto noises. necking.
- the transformer according to the invention comprises, in addition to bonding the outer legs of the magnetic circuit, a bonding between the coil carcass and the magnetic circuit at the level of the coil base.
- a material from the family of silicones is placed in the air gap of the central legs. This material can be deposited in a pasty state or in the form of a pellet having a thickness greater than a few tenths of a millimeter than the nominal thickness of the air gap.
- the transformer 1 in FIG. 1 comprises a magnetic circuit consisting of two ferrite half-circuits 2, 3 having, in section, a shape of "E".
- the winding carcass 4 of the transformer 1 carries a coil 5 comprising one or more electrically separate windings.
- the magnetic circuit and the coil carcass are assembled by gluing. This bonding consists in injecting glue into the air gap 6, in the space 7 between the walls of the axial hole of the carcass 4 and the inner legs 8, 9 of the magnetic half-circuits 2, 3, and in the spaces 10 , 11 between the opposite faces of the outer legs of circuits 2, 3.
- Such an assembly makes it possible to guarantee good mechanical strength of the magnetic circuit and of the coil, but only if the thermal variations to which the transformer 1 is subjected are not too large and rapid. Indeed, if the transformer were subjected to "thermal shocks" of the type mentioned in the preamble, they cause faults in the ferrites due to coefficients of thermal expansion that are substantially different from the ferrite and the glue.
- the present invention proposes, according to the embodiment of FIG. 2, to carry out the assembly of the magnetic circuit 2, 3 and the carcass 4 of the transformer 1A differently. Bonding of the magnetic circuit with respect to the carcass 4 is carried out only at the points 10 and 11 above and on the outer face of a cheek 12 of the carcass 4 (glue points 12A, 12B).
- This cheek 12 is that which is on the side of the lower magnetic half-circuit 3 and of the base 13 for fixing the transformer and for the electrical connection of its windings.
- the glue is the one usually used.
- the air gap 14 between the legs 8, 9 is then empty, that is to say that it is an air air gap. It absorbs the mechanical stresses due to thermal shocks, which means that there is no longer any risk of cracking of the ferrites.
- the air gap generates magnetostriction noises which result in audible snoring.
- the embodiment of FIG. 3 makes it possible to very significantly reduce these magnetostriction noises.
- the transformer 1B in FIG. 3 is produced in the same way as the transformer 1A in FIG. 2, but its air gap determined by the legs 8, 9 is filled with an absorbent material 15 of the family of silicones.
- the material 15 is deposited in the pasty state on the leg 9 of the lower magnetic half-circuit 3, in a thickness slightly greater than the nominal thickness that the air gap should have.
- the transformer is assembled as in the case of FIG. 2, that is to say in particular with the dots of glue 10, 11, 12A, 12B.
- the material 15 is an already hardened tablet which is deposited between the legs 8, 9.
- the thickness of this tablet must be approximately a few tenths of a millimeter greater than the nominal thickness of the air gap.
- the surface of its faces in contact with the legs 8, 9 must be greater than about a quarter of the surface of the faces opposite the legs and at most equal to the surface of these faces.
- this silicone material also has the advantage of making it possible to reduce the operating temperature of the ends of the legs 8, 9 thanks to the good thermal conductivity of the silicone.
- the magnetic circuit can therefore admit a higher maximum operating temperature.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Coils Or Transformers For Communication (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8715202A FR2622732B1 (fr) | 1987-11-03 | 1987-11-03 | Transformateur a circuit magnetique en ferrite resistant aux chocs thermiques |
| FR8715202 | 1987-11-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0315527A1 true EP0315527A1 (de) | 1989-05-10 |
| EP0315527B1 EP0315527B1 (de) | 1993-05-19 |
Family
ID=9356419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19880402752 Expired - Lifetime EP0315527B1 (de) | 1987-11-03 | 1988-11-03 | Transformator mit temperaturstossbeständigem Magnetkreis aus Ferrit |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0315527B1 (de) |
| DE (1) | DE3881158T2 (de) |
| ES (1) | ES2041326T3 (de) |
| FR (1) | FR2622732B1 (de) |
| SG (1) | SG9595G (de) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0461712A1 (de) * | 1990-06-14 | 1991-12-18 | Koninklijke Philips Electronics N.V. | Transformator mit einem Luftspalt und einem Isolierfolienpaket |
| EP0390643B1 (de) * | 1989-03-28 | 1994-04-20 | OREGA ELECTRONIQUE & MECANIQUE | Transformator mit geschlossenem Ferrit-Magnetkreis |
| EP0818791A1 (de) * | 1996-07-09 | 1998-01-14 | Deutsche Thomson-Brandt Gmbh | Hochspannungstransformator |
| EP0907190A3 (de) * | 1997-09-29 | 2000-07-12 | Epcos Ag | Induktives Bauelement und Verfahren zu dessen Herstellung |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011116861A1 (de) * | 2011-10-25 | 2013-04-25 | Epcos Ag | Elektronisches Bauelement zur Führung eines Magnetfeldes |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1380363A (fr) * | 1964-01-28 | 1964-11-27 | Siemens Ag | Bobine électrique avec un noyau de ferrite en coquille |
| DE2404603A1 (de) * | 1974-01-31 | 1975-08-07 | Crl Electronic Bauelemente | Auf einen vorgegebenen induktivitaetswert einstellbare induktivitaet |
| GB2039156A (en) * | 1978-11-29 | 1980-07-30 | Hitachi Ltd | Transformer |
| DE8609584U1 (de) * | 1986-04-09 | 1987-08-06 | Philips Patentverwaltung GmbH, 22335 Hamburg | Transformator oder Drossel für durch Takten mit einer Taktfrequenz intermittierenden Betrieb |
-
1987
- 1987-11-03 FR FR8715202A patent/FR2622732B1/fr not_active Expired - Lifetime
-
1988
- 1988-11-03 DE DE19883881158 patent/DE3881158T2/de not_active Expired - Fee Related
- 1988-11-03 ES ES88402752T patent/ES2041326T3/es not_active Expired - Lifetime
- 1988-11-03 EP EP19880402752 patent/EP0315527B1/de not_active Expired - Lifetime
-
1995
- 1995-01-21 SG SG9595A patent/SG9595G/en unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1380363A (fr) * | 1964-01-28 | 1964-11-27 | Siemens Ag | Bobine électrique avec un noyau de ferrite en coquille |
| DE2404603A1 (de) * | 1974-01-31 | 1975-08-07 | Crl Electronic Bauelemente | Auf einen vorgegebenen induktivitaetswert einstellbare induktivitaet |
| GB2039156A (en) * | 1978-11-29 | 1980-07-30 | Hitachi Ltd | Transformer |
| DE8609584U1 (de) * | 1986-04-09 | 1987-08-06 | Philips Patentverwaltung GmbH, 22335 Hamburg | Transformator oder Drossel für durch Takten mit einer Taktfrequenz intermittierenden Betrieb |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0390643B1 (de) * | 1989-03-28 | 1994-04-20 | OREGA ELECTRONIQUE & MECANIQUE | Transformator mit geschlossenem Ferrit-Magnetkreis |
| EP0461712A1 (de) * | 1990-06-14 | 1991-12-18 | Koninklijke Philips Electronics N.V. | Transformator mit einem Luftspalt und einem Isolierfolienpaket |
| EP0818791A1 (de) * | 1996-07-09 | 1998-01-14 | Deutsche Thomson-Brandt Gmbh | Hochspannungstransformator |
| EP0907190A3 (de) * | 1997-09-29 | 2000-07-12 | Epcos Ag | Induktives Bauelement und Verfahren zu dessen Herstellung |
Also Published As
| Publication number | Publication date |
|---|---|
| SG9595G (en) | 1995-06-16 |
| DE3881158D1 (de) | 1993-06-24 |
| FR2622732A1 (fr) | 1989-05-05 |
| DE3881158T2 (de) | 1993-11-18 |
| EP0315527B1 (de) | 1993-05-19 |
| FR2622732B1 (fr) | 1990-08-03 |
| ES2041326T3 (es) | 1993-11-16 |
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