EP0321904A1 - Procédé pour optimaliser l'écoulement et la température d'un liquide de lavage - Google Patents
Procédé pour optimaliser l'écoulement et la température d'un liquide de lavage Download PDFInfo
- Publication number
- EP0321904A1 EP0321904A1 EP88121228A EP88121228A EP0321904A1 EP 0321904 A1 EP0321904 A1 EP 0321904A1 EP 88121228 A EP88121228 A EP 88121228A EP 88121228 A EP88121228 A EP 88121228A EP 0321904 A1 EP0321904 A1 EP 0321904A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wash
- temperature
- washing
- cloth
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005406 washing Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 title description 3
- 239000004744 fabric Substances 0.000 claims abstract description 34
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 238000009988 textile finishing Methods 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 230000000694 effects Effects 0.000 claims description 29
- 238000005259 measurement Methods 0.000 claims description 11
- 238000011109 contamination Methods 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 2
- 241000792859 Enema Species 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000007920 enema Substances 0.000 description 1
- 229940095399 enema Drugs 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/12—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Definitions
- the invention relates to a method for adjusting the flow and temperature of washing water when washing out impurities, such as superfluous chemicals, from cloth webs in textile finishing processes using a wide washing machine in which a cloth web is passed through a number of wash basins connected in series and the warm washing water in Counterflow is passed through these sinks, adjusting the flow and temperature of the wash water.
- impurities such as superfluous chemicals
- the extent of the washout or the so-called wash effect can be controlled by means of contamination concentration sensors.
- a contamination concentration sensor is, for example, a pH meter or a conductivity sensor that measures the extent of the conductivity of the cloth contaminated with excess chemicals.
- a sensor When inputting and dispensing the machine, such a sensor can be pressed onto the cloth.
- the water flow and the water temperature can be set for a certain value of the desired washing effect.
- the thermal yield of the washing process is often not optimal.
- the desired washing effect can namely be achieved in various ways, the extreme routes being: a) a lot of water and low temperature and b) little water and a high temperature.
- too much wash water and too high temperatures are used, which leads to high energy costs.
- the temperature rises (too high) the energy losses (and consequently the energy costs) increase exponentially, e.g. because the vaporization is much stronger at high temperature.
- the aim of the invention is to remedy the above-mentioned problems and to provide an improved method with which the optimally inexpensive setting of the flow and temperature of the washing water is achieved while maintaining the desired washing effect, which method can be used for all fabric qualities.
- Fig. 1 shows schematically a wide washing machine, in which the unnecessary chemicals, such as alkali and reaction products, derived from lye and bleaching treatments, are rinsed out of the cloth.
- a machine has, for example, three wash basins 5, each wash basin being subdivided into three wash compartments 1 connected in series to increase the washing effect.
- the wash water 2 is passed through the machine in a countercurrent process, the fresh rinse water flowing into the machine on the right-hand side and then flowing through all the compartments.
- the textile or cloth web 3 to be washed goes into the machine on the left-hand side and is on rolls through all compartments passed through.
- the cloth run can be both vertical and horizontal.
- the cloth is pressed by the press plant 4 and the water squeezed out returns to the washing water flowing through.
- the wash water is heated and maintained for each wash basin, for example by blowing hot steam in.
- a contamination concentration sensor such as a conductivity sensor, has been attached to the import and possibly to one of the wash basins and to the export, which is pressed onto the.
- washing water consumption and temperature are generally selected so that a good rinsing or washing effect is obtained under all circumstances. This almost always means too much wash water and too high temperatures, which leads to high energy costs.
- the invention now provides such a method for optimally coordinating the washing water flow and temperature that energy saving is made possible while maintaining the desired washing effect, for which purpose measures have been taken as shown in FIG. 2.
- flow meters W and S have been arranged in the two main supply lines and temperature sensors T1 to T6, for example a Pt-100 element, have been installed in the individual wash basins for the temperature measurements.
- a speedometer V for the speed of the cloth web has also been installed.
- the valves in the wash water supply lines K1 to K6 can be designed as flow-controlled pneumatic valves.
- Conductivity sensors G1 to G3 have been installed to measure the contamination of the cloth during import, in one of the sinks and during export.
- the control unit 8 shown in FIG. 3 can be a mini computer.
- the measurement data of the temperature sensors T, the conductivity sensors G and the knives W, S, V are collected by a data logger 6, which forwards them once every ten seconds via an interface 7 of the control unit 8.
- the control signals in binary code originating from this control unit are converted via an interface 9 into control signals of 4 to 20 mA for the valves generally indicated by 10. Proportional control is used for the water flow and PID control for the temperature.
- the regulation takes place on the basis of the measurement of the concentration of the impurity in the cloth, for example by means of the conductivity, which corresponds proportionally to this concentration of the impurity.
- the value of the desired conductivity according to n compartments together with the conductivity measured at import gives the desired washing effect ⁇ , this is the conductivity C n of the cloth when exported divided by the conductivity C o at import: ⁇ C n / C o .
- the optimally inexpensive combination of water flow and temperature is calculated, after which it is set via the valves and adjusted in the event of deviations.
- each washing compartment has the same washing effect with the same water flow and at the same temperature. Since this is not always the case in practice, for example as a result of the dimensions of the compartments and the pressing of the cloth between certain compartments, the average washing effect per compartment is used.
- Figure 4 is a schematic representation of a wide washing machine with a number of i compartments given, into which the tissue 3 is inserted on the left and led out on the right and the contamination of this tissue decreases from left to right. The contamination increases in the wash water flow 2 from right to left.
- C o ... C i-3 , C i-2 , C i-1 , C i is the impurity concentration of the cloth, and is K o ...
- K i-3 , K i-2 , K i-1 , K i the concentration of the impurity in the wash water.
- This figure shows that a certain desired washing effect can be achieved with a large number of water flow and temperature settings. To determine the optimal low-cost combination, the costs of steam and water with these settings must be known.
- the amount of steam required to heat the wash water and the cloth includes the theoretically required amount of steam to keep the wash water and the cloth at temperature (linearly depending on the temperature) and the amount of steam required to compensate for the heat loss.
- the corresponding desired exchange factor M and the corresponding temperature T can be calculated on the basis of an initial value and then incremental values of water flow in the flow area and the desired washing action. For this subsequent combinations of water flow and temperature, the corresponding costs are calculated and the combination with the minimum costs is selected. This combination of water flow and temperature is then set, all as indicated in the flow chart of Figure 9.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Control Of Washing Machine And Dryer (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL8703074 | 1987-12-18 | ||
| NL8703074 | 1987-12-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0321904A1 true EP0321904A1 (fr) | 1989-06-28 |
| EP0321904B1 EP0321904B1 (fr) | 1991-05-08 |
Family
ID=19851116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP88121228A Expired - Lifetime EP0321904B1 (fr) | 1987-12-18 | 1988-12-19 | Procédé pour optimaliser l'écoulement et la température d'un liquide de lavage |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4922566A (fr) |
| EP (1) | EP0321904B1 (fr) |
| JP (1) | JPH01306669A (fr) |
| DE (1) | DE3862753D1 (fr) |
| ES (1) | ES2022585B3 (fr) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5390385A (en) * | 1993-05-28 | 1995-02-21 | Knight Equipment International | Laundry management system for washing machines |
| DE10039904B4 (de) * | 2000-08-16 | 2005-12-15 | Senkingwerk Gmbh | Verfahren zum Waschen von Wäsche in einer tanklosen Waschstrasse sowie Waschstrasse zur Durchführung des Verfahrens |
| EP1337840A1 (fr) * | 2000-10-27 | 2003-08-27 | The Procter & Gamble Company | Kit de produits ameliore pour consommateurs, et procede d'utilisation correspondant |
| DE10109749A1 (de) * | 2001-02-28 | 2002-09-05 | Pharmagg Systemtechnik Gmbh | Verfahren zur Nassbehandlung von Wäschestücken |
| JP4562484B2 (ja) * | 2004-10-07 | 2010-10-13 | 株式会社日阪製作所 | 繊維品の洗浄方法およびそれに用いる繊維品の処理装置 |
| JP4551794B2 (ja) * | 2005-03-14 | 2010-09-29 | 株式会社日阪製作所 | 繊維品の洗浄方法 |
| JP4551818B2 (ja) * | 2005-05-25 | 2010-09-29 | 株式会社日阪製作所 | 繊維品の洗浄方法 |
| CN110158254B (zh) * | 2019-06-27 | 2021-07-09 | 卡是纺织科技(上海)有限公司 | 一种布匹染色工序用浸泡搓洗装置 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2443524A1 (fr) * | 1978-12-09 | 1980-07-04 | Heraeus Gmbh W C | Dispositif de regulation de la vitesse d'extraction des colorants |
| EP0087391A1 (fr) * | 1982-02-23 | 1983-08-31 | Ciba-Geigy Ag | Procédé et installation pour imprégner une matière en bande avec un produit chimique |
| EP0197429A1 (fr) * | 1985-04-02 | 1986-10-15 | Babcock Textilmaschinen GmbH | Procédé et installation permettant d'économiser l'eau de lavage |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2515499C3 (de) * | 1975-04-09 | 1978-11-02 | Original Hanau Quarzlampen Gmbh, 6450 Hanau | Vorrichtung zur Steuerung des Aufziehens von mindestens einer in einer Färbeflotte enthaltenen Farbkqmponenten auf Textilgut o.dgl |
| JPS60110965A (ja) * | 1983-11-21 | 1985-06-17 | 株式会社山東鉄工所 | 布帛洗浄液槽における洗浄液汚染度の自動制御方法及びその装置 |
| JPS62243867A (ja) * | 1986-04-14 | 1987-10-24 | カネボウ株式会社 | 布帛の精練、漂白等の処理液の連続調整方法 |
-
1988
- 1988-12-19 US US07/286,745 patent/US4922566A/en not_active Expired - Fee Related
- 1988-12-19 JP JP63318720A patent/JPH01306669A/ja active Granted
- 1988-12-19 ES ES88121228T patent/ES2022585B3/es not_active Expired - Lifetime
- 1988-12-19 EP EP88121228A patent/EP0321904B1/fr not_active Expired - Lifetime
- 1988-12-19 DE DE8888121228T patent/DE3862753D1/de not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2443524A1 (fr) * | 1978-12-09 | 1980-07-04 | Heraeus Gmbh W C | Dispositif de regulation de la vitesse d'extraction des colorants |
| EP0087391A1 (fr) * | 1982-02-23 | 1983-08-31 | Ciba-Geigy Ag | Procédé et installation pour imprégner une matière en bande avec un produit chimique |
| EP0197429A1 (fr) * | 1985-04-02 | 1986-10-15 | Babcock Textilmaschinen GmbH | Procédé et installation permettant d'économiser l'eau de lavage |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01306669A (ja) | 1989-12-11 |
| EP0321904B1 (fr) | 1991-05-08 |
| JPH0375661B2 (fr) | 1991-12-02 |
| US4922566A (en) | 1990-05-08 |
| DE3862753D1 (de) | 1991-06-13 |
| ES2022585B3 (es) | 1991-12-01 |
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