EP0330680B1 - Chemise de pressage renforcee pour dispositif de pressage destine au traitement de materiaux en forme de bande, par ex. de bandes de papier, ainsi que procede et dispositif pour sa fabrication - Google Patents
Chemise de pressage renforcee pour dispositif de pressage destine au traitement de materiaux en forme de bande, par ex. de bandes de papier, ainsi que procede et dispositif pour sa fabrication Download PDFInfo
- Publication number
- EP0330680B1 EP0330680B1 EP88903841A EP88903841A EP0330680B1 EP 0330680 B1 EP0330680 B1 EP 0330680B1 EP 88903841 A EP88903841 A EP 88903841A EP 88903841 A EP88903841 A EP 88903841A EP 0330680 B1 EP0330680 B1 EP 0330680B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- jacket
- yarns
- press
- press jacket
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 title description 3
- 238000005266 casting Methods 0.000 claims abstract description 101
- 230000002093 peripheral effect Effects 0.000 claims abstract description 26
- 239000013536 elastomeric material Substances 0.000 claims abstract description 14
- 230000002787 reinforcement Effects 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 11
- 239000004698 Polyethylene Substances 0.000 claims description 7
- -1 polyethylene Polymers 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 abstract description 24
- 238000004804 winding Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 36
- 125000006850 spacer group Chemical group 0.000 description 6
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- 208000034656 Contusions Diseases 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 206010052428 Wound Diseases 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 101150111878 Vegfd gene Proteins 0.000 description 1
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- 230000008023 solidification Effects 0.000 description 1
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- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
- D21F3/0227—Belts or sleeves therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
- D21F3/0227—Belts or sleeves therefor
- D21F3/0236—Belts or sleeves therefor manufacturing methods
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/901—Impermeable belts for extended nip press
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24124—Fibers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24496—Foamed or cellular component
- Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
- Y10T428/24512—Polyurethane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/2457—Parallel ribs and/or grooves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/24994—Fiber embedded in or on the surface of a polymeric matrix
- Y10T428/249942—Fibers are aligned substantially parallel
- Y10T428/249943—Fiber is nonlinear [e.g., crimped, sinusoidal, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2973—Particular cross section
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2973—Particular cross section
- Y10T428/2976—Longitudinally varying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
Definitions
- the present invention relates to a press jacket (or a press belt) for a press device used for dewatering web-like material, preferably for an extended-nip press, comprising a roller and a pressure shoe with a sliding surface over which the press jacket slides and which is concave according to the diameter of the roller is shaped.
- the invention also relates to a method and an apparatus for producing such a press jacket.
- US Pat. Nos. 4,229,253 and 4,238,287 relate to a press jacket for a press device used for dewatering web-shaped material.
- the pressing device is designed as an extended nip press and comprises a roller and a pressure shoe. The latter has a sliding surface over which the press jacket slides and which is concavely shaped in accordance with the diameter of the roller.
- the press jacket which is endless in the running direction, consists of an elastomeric jacket material with reinforcing threads embedded therein.
- US '253 generally only a single layer of reinforcing threads is provided, namely so-called circumferential threads which extend substantially in the running direction and are arranged in a helical pattern.
- a layer of so-called longitudinal threads can be provided, which extend transversely to the running direction.
- a layer of peripheral threads is provided, which are sandwiched by two layers of longitudinal threads. The following is said about the manufacturing process in US ′ 253: "The uncured belt structure was then wrapped with a nylon tape and cured in open steam". Accordingly, an inner band or sheath layer is first covered with the reinforcing threads and then with an outer band or sheath layer; then the two layers are vulcanized together. There is therefore a risk that the bond between the two layers is imperfect or not sufficiently permanent.
- the starting point is a fabric-like reinforcing insert which, due to the spirally wound circumferential threads, is endless or has been made endless by connecting the beginning and end.
- the production of the press jacket then comprises the following steps: pouring elastomeric material onto one side of the endless reinforcing insert and optionally smoothing the surface that has been created; then turn the product formed so far so that the smoothed surface is on the inside.
- the press jacket produced in this way ( Figure 2 of US '620) has a rough outer surface because the threads of the fabric-like reinforcing insert partially protrude from the layer of the elastomeric material.
- the reinforcement insert is therefore susceptible to wear and the service life of the press jacket is therefore unsatisfactory.
- it is also known to produce a press jacket by additional pouring of elastomeric material on the other side of the reinforcing insert (and optionally by smoothing the second surface) the reinforcing insert according to Figure 3A of US '620 is completely embedded within the elastomeric material.
- the two-stage pouring of the two-layer elastomeric material is problematic. There is a risk that the bond between the two layers (for example due to inclusions) is imperfect and / or not sufficiently permanent.
- the object on which the present invention is based is to improve a press jacket of the type described above in such a way that there is no risk of individual layers becoming detached from one another even over a long period of operation. But it should still be ensured that the reinforcing threads are completely embedded within the elastomeric material. Furthermore, the press jacket should be simpler and therefore cheaper to produce without having any qualitative disadvantages.
- the elastomeric material layer is made from a single casting and cured with homogeneous crosslinking.
- the finished press jacket according to the invention can thus be recognized by the following features: there are always two layers of reinforcing threads arranged one above the other, the longitudinal threads forming the inner layer and the peripheral threads forming the outer layer and the longitudinal threads extending over the entire (measured transverse to the direction of travel) Extend length of press sleeve; because during the casting process, the longitudinal threads must extend over the length of the press jacket to the clamping points.
- the reinforcing threads lie completely within a thoroughly homogeneous elastomeric material layer.
- a roller is known, the deflection of which is adjustable.
- the roll shell of this roll is made of a rubber-like material and has an inner layer of wires that extend parallel to the roll axis for reinforcement, and also an outer layer of wires in the form of a metallic coil.
- This metallic coil should be relatively stiff in order to increase the circumferential rigidity of the roll shell.
- annular inserts can also be provided on the inside of the roll shell, which slide over the support elements (which serve to adjust the deflection).
- the roller jacket maintains its circular cross-sectional shape.
- it is important in the press jacket according to the invention that it can adapt as easily as possible to changing radii of curvature of its career. In particular when sliding over the pressure shoe, it should adapt as easily as possible to its concave sliding surface.
- the press jacket according to the invention must therefore be as flexible as possible, which is why threads are provided for reinforcement, preferably threads made of polyamide or polyester.
- the elastomeric material layer of the press jacket can be cast in multiple layers in a single operation.
- the process-specific object on which the present invention is based is a method for producing the press jacket according to the invention described above specify, with which - in particular compared to the method known from DE-OS 33 18 984 - a press jacket can be manufactured which has two layers of reinforcing threads which are completely embedded in the jacket material, ie sufficiently with the two functional surfaces of the press jacket Sheath material are covered.
- the present invention is also based on the object of specifying a device for producing the press jacket according to the invention.
- Claims 20 and 21 relate to device features associated with peeling a finished press jacket from the casting.
- a step of a press 1 for dewatering a (continuous) paper web 2 is shown.
- This press 1 consists essentially of an upper roller 3 and a lower roller 4, which in turn has a fixed core 5 in which a pressure shoe 6, which is pressed hydraulically against the upper roller 3, is guided.
- the fixed core 5 and the hydraulically mounted pressure shoe 6 of the lower roller 4 are encased by an endless (tubular) elastic press jacket 7, which consists of an elastomeric material with embedded reinforcing threads.
- This press jacket 7 runs with its smooth inner surface sliding over the pressure shoe 6, which together with the top roller 3 forms an extended press zone 8 (extended nip press).
- the outside of the pressure shoe 6 is complementary to the diameter of the upper roller 3, i.e. the pressure shoe 6 has on its sliding surface a cavity corresponding to the diameter of the top roller 3.
- a device for wetting the inner side of the press jacket 7 provided with lubricant.
- the paper web 2 is fed between two so-called dewatering felts 9, 10 of the press zone 8 mentioned (arrow a). Due to the friction between the press jacket 7 sliding over the pressure shoe 6 and the drainage felt 10, the press jacket 7 is moved over the pressure shoe 6 (arrow b).
- the surface of the press jacket 7 can be suitable for absorbing water from the dewatering felt 10, specifically water that the paper web 2 has released to the dewatering felt 10 in the press zone 8.
- the outer surface of the press shell has 7 grooves and / or blind holes.
- FIG. 2a shows a cross section (Fig. 2a) (analogous to the representation according to Fig.1) and the second in a view (Fig.2b) on one on the Level of the reinforcing threads cut open press jacket 7.
- the first-mentioned illustration - Fig. 2a - shows a cast press jacket 7 with a smooth inner surface and still unprocessed outer surface.
- the thickness of the press jacket 7 is selected in accordance with the intended use, for example very thick press jackets 7 could also be produced by a two-layer or multi-layer layer of cast-on jacket material 17.
- the press cover 7 according to FIG.
- 2a shows a constant distance of preferably 1 to 3 mm from the inside and a constant distance from each other a plurality of longitudinal threads 15 evenly distributed over the circumference. These form the inner layer of the reinforcing threads and give the press cover over the width the press zone considers the required dimensional stability.
- the distance from the inside of the press jacket 7 must be sufficiently large with regard to the wear layer; but it must also be so low that the necessary flexibility is maintained.
- circumferential threads 16 are provided, which represent the second layer of reinforcing threads.
- This position of the peripheral threads 16 is formed by winding a thread (or also several threads) along a screw line onto the longitudinal threads 15 and lies against the longitudinal threads 15 with prestress.
- this pretension must not be so great that the longitudinal threads 15 are deflected too close to the inner wall of the press jacket 7.
- the from longitudinal and Circumferential reinforcement inserts are always embedded in a uniform layer of the sheath material 17 in order to achieve a thoroughly homogeneous covering.
- FIG. 2b the detail according to FIG. 2a is drawn in a sectional illustration along the section line A-A.
- This section A-A runs along the "top" of the circumferential threads 16.
- the longitudinal threads 15 are aligned parallel to one another at a constant distance; the circumferential threads 16 are also parallel and equidistant from one another, however, according to the manufacturing process to be described later, at an angle to the outer edge of the press cover 7.
- the longitudinal threads 15 run (at least approximately) parallel to the axis of the cover (see FIG. 7b).
- FIG. 3 another embodiment for the inner structure and design of the press jacket 7 is shown.
- a longitudinal thread 15 runs parallel to the inner wall of the press jacket 7; across it, i.e.
- a plurality of circumferential threads 16 lie equidistantly on the longitudinal thread 15 perpendicular to the plane of the drawing.
- These circumferential threads 16 here consist of successively flattened sections which are alternately interlaced by 90 ° (see FIGS. 4a and 4b).
- blind holes 18 have a diameter of approximately 2 to 3 mm and a depth of approximately 2 to 10 mm.
- the areal share of the total outer surface of the press jacket 7 should be approximately 15 to 30%.
- the grooves 19, which are additionally or alternatively incorporated into the blind holes 18, have a width of approximately 0.4 to 0.8 mm and have a depth of approximately 1 to 3 mm.
- a circumferential thread 16 of the special type used in the example of Fig. 3 is shown in two views, once in the longitudinal extension (Fig. 4 a) and once in section B-B (Fig. 4 b).
- This circumferential thread 16 consists of alternating successive, flattened thread sections 20 which are interlaced with one another in such a way that a sequence of sections aligned perpendicular to one another is produced.
- This special design of the circumferential threads 16 achieves a substantially better positive fit between the circumferential threads 16 and the jacket material in the cast press jacket 7. The threads are thus optimally fixed and the press jacket 7 is given optimum shape and dimension stability.
- this form fit is the better, the more irregularly the circumferential threads 16 are formed along their extension.
- Cross-sectional changes in general, equidistantly applied bruises with remaining round cross sections between these bruises and alternating, entangled bruises according to the example 4 ensure a high form fit between the reinforcing threads and the jacket material.
- the circumferential threads, the longitudinal threads or both types of reinforcing threads can be provided together with cross-sectional changes of the aforementioned type.
- the reinforcement threads themselves are so-called monofilaments, i.e. threads not twisted, or they each consist of 2 to 6 monofilament single threads, which are twisted together.
- one type of reinforcing thread can also be monofilament and the other type twisted. With the monofilament threads, air pockets and mutual rubbing of the threads are avoided from the outset. But even with the reinforcement threads twisted from 2 to 6 monofilament threads, the gaps are so large that the sheath material can penetrate well and well.
- the reinforcing threads consist of polyamide or polyester because of the strength and processing properties, in particular in the constellation that the longitudinal threads - in terms of elasticity - are made of polyamide and the circumferential threads - in terms of dimensional stability - are made of polyester.
- Polyurethane is preferably chosen as the elastomeric sheath material because of its high wear resistance.
- FIG. 5 shows a basic illustration of the overall device.
- This overall device consists of two Functionally coordinated basic units, a support 26 which can be moved longitudinally on a fixed machine table 25 and a casting body 28 which is rotatably mounted in fixed end shields 27.
- this is designed as a hollow cylinder which is rotated about its axis via drive means (not shown) rotary drive means and the translatory drive means for the support 26 - indicated by a spindle drive 29 - are coordinated with one another.
- a specific stroke of support 26 corresponds to a specific angle of rotation of casting body 28.
- This support 26 which can be moved, for example, via the spindle drive 29 perpendicular to the plane of the drawing in the guide rails 30, carries, as shown in FIG. 5, the unit 31 for the preparation and supply of the elastomeric castable jacket material and on the other hand a device 32 for dispensing the Circumferential thread 16 (or the peripheral threads).
- the unit 31 for the preparation and supply of the jacket material consists of two storage containers 33 for the components of the jacket material, a mixer 34 for these components, a feed line 35 and a pouring nozzle 36 for delivering the jacket material to the surface of the casting body 28.
- the said unit 31 determining elements are mechanically rigidly connected to the support 26 and are consequently moved with it in a translatory manner.
- the pouring nozzle 36 is preferably positioned so that it is above the casting body 28, preferably slightly offset to the side.
- the device 32 for delivering the (at least one circumferential thread 16) consists of one (or more) thread roller (s) 37 from which the peripheral thread 16 can be pulled off. This thread roller 37 is also firmly connected to the support 26. On the path of the peripheral thread 16 A guide device 38 for the or the unfair threads 16 is arranged between the thread roll 37 and the casting body 28. In this guide device 38, the circumferential threads 16 lying next to one another are positioned axially at the correct distance from one another.
- the casting body 28 is first prepared, to the extent that 28 longitudinal threads 15 are stretched over the entire circumference at a uniform distance from one another and at a respective uniform distance from the surface of the casting body. These longitudinal threads 15 lie parallel to one another and thus form a coaxial cage arrangement over the circumference of the casting body 28.
- the beginning of the circumferential thread 16 is then fixed on an end face of the casting body 28.
- the casting body 28 is rotated (arrow w).
- the pouring nozzle 36 is opened and the support 26 is moved linearly.
- the elastomeric jacket material 17 flows onto the surface of the casting body 28 with the stretched longitudinal threads 15 and forms a coaxial press jacket layer on the casting body 28 now the circumferential thread 16 is simultaneously wound up, preferably under a certain pretension.
- This pretension is dimensioned such that the circumferential thread 16 rests tensioned on the longitudinal threads 15 and even deflects them slightly towards the surface of the casting body 28.
- FIG. 6 shows a schematic representation of the system shown in FIG. 5 in a top view, specifically in section C-C according to FIG. 5.
- the longitudinal threads 15 are tensioned on the rotating (arrow w) cast in the bearing plates 27, namely - in the simplest case shown - over tensioning rings 40 which are supported on the end faces of the cast body 28.
- the support becomes parallel to the axis of the cast body 28 26 in the guide rails 30 (arrow s).
- the support 26 carries two thread rollers 37 for unwinding two primary threads 16 and a casting nozzle 36.
- Fig. 6 shows a second pouring nozzle 36 'to solve this problem, which is also rigidly connected to the support 26 and thus synchronously, namely the (first) pouring nozzle 36 lagging, is moved along the casting body 28.
- a second layer of jacket material 17' can thus be poured on. It is essential that the reinforcement of the press jacket 7 consisting of longitudinal threads 15 and circumferential threads 16 is fully embedded in the first layer of jacket material 17, so that a complete connection between the jacket material and the reinforcing threads is ensured.
- FIG. 7 shows a detail of the surface of the casting body 28 in two views. (Fig. 7a and Fig. 7b).
- FIG. 7a shows the arrangement and assignment of the longitudinal threads 15, which are drawn in a meandering manner between two tensioning rings 40a / 40b back and forth along the jacket of the casting body 28.
- Each of the clamping rings 40a / 40b consists of a cuff-shaped ring 41 which has lugs 42 distributed over the circumference. These lugs 42 determine the spacing of the longitudinal threads 15 with respect to one another and their spacing from the surface of the casting body 28 a flange shoulder 43, via which this clamping ring 40a rests on the end face of the casting body 28.
- the upper second clamping ring 40b is loosely seated on the casting body 28 and is connected to a radially outwardly directed peripheral projection 44 which in turn can be clamped via a screw connection 45 and a flange 46 which is supported on the second end face of the casting body 28.
- Said screw connection 45 is loose for inserting the longitudinal thread 15 and for hanging onto the lugs 42 of the two tension rings 40a / b. If the longitudinal thread 15 is hooked over the entire surface of the casting body 28 into the lugs 42 and these thread strands form a closed cage between the tensioning rings 40a / b, the tensioning ring 40b loosely seated on the casting body 28 is tightened towards the front side via the screw connection 45 . So that the longitudinal threads 15 are tensioned.
- a longitudinal thread guide ring unit 47 is provided, which is moved in advance in synchronism with the casting nozzle 36 (arrow s).
- This longitudinal thread guide ring unit 47 consists of a spacer ring 48 which lies between the surface of the casting body 28 and the longitudinal threads 15, and a comb-like ring 49 which has grooves corresponding to the spacing of the longitudinal threads 15 from one another.
- This guide ring unit 47 consisting of the spacer ring 48 and the comb-like ring 49, is connected to the support 26 via a guide device (not shown).
- FIG. 8 shows a section of the (lower) clamping ring 40a according to section line D-D according to FIG. 7b. From this illustration, the cuff-shaped ring 41 can be seen, which rests on the jacket of the casting body 28 and has a sequence of lugs 42 distributed over the circumference, between which there are grooves. Through these grooves, the longitudinal threads 15 are drawn, which are looped around every second nose 42.
- FIG. 9 A section of the longitudinal thread guide ring unit 47 is shown in FIG. 9 along the section line E-E according to FIG. 7b.
- This consists of the spacer ring 48, which rests on the surface of the casting body 28 and supports the longitudinal threads 15 or keeps them at a distance from the casting body.
- the spacer ring 48 is preceded by the comb-like ring 49, which has grooves 50 corresponding to the distance between the longitudinal threads 15, by means of which the comb-like ring 49 is placed on the casting body 28 via the longitudinal threads 15.
- the comb-like ring 49 is constructed in several parts, the parts being able to be clamped to one another via screw connections 51. This makes it possible for the ring 49 to be assembled after the longitudinal threads 15 have been tensioned.
- the spacer ring 48 With regard to the design of the longitudinal thread guide ring unit 47, it is also conceivable to provide the spacer ring 48 with a circumferential web and grooves corresponding to the longitudinal threads 15 and to cover this spacer ring simultaneously with the winding of the longitudinal threads 15.
- a clamping ring is fitted onto each of the two end regions of the press jacket 7.
- One clamping ring 53 is firmly connected to the press jacket 7 and dimensioned relative to the casting body 28 so that it can be pulled lengthwise with the press jacket 7, but seals the gap between the press jacket 7 and the casting body 28 well.
- the second clamping ring 54 is designed such that it remains stationary relative to the casting body 28 and enables the press jacket 7 to slip or pull through.
- the second clamping ring 54 should also press the press jacket 7 as close as possible to the casting body 28.
- a fluid is pressed into the area of the joint between the press jacket 7 and the casting body 28 via a feed line 55 leading through the casting body 28 or its wall, this fluid is distributed in this parting line in the manner of an air cushion and the press jacket 7 can be moved by means of a pull ring 56 are deducted.
- the first clamping ring 53 moves together with the press jacket 7 along the casting body 28 until it strikes the second clamping ring 54 and the press jacket 7 is completely free. This removal is facilitated in that the casting body 28 is coated with a material which reduces the adhesion before the coating of the jacket material. (Fig.10b).
- the casting body 28 is a hollow cylinder. On this hollow cylinder is a 17 before pouring the jacket material Polyethylene sheath 57 shrunk. If a fluid is now pressed in through holes 58 provided in the wall of the hollow cylinder, a sliding layer is formed in the parting line between the casting body 28 and the polyethylene jacket 57 and the press jacket 7 can be removed together with the polyethylene jacket 57.
- the above-described method and the device for carrying out this method can be used to produce a press jacket which is relatively inexpensive to produce, since the steps of weaving, making endless and heat-setting a fabric are not necessary, and in principle with a single casting process a stable press jacket can be achieved.
- relatively thick jackets can be produced - possibly also by multi-layer casting.
- the outer surface of the press shell usually has to be smoothed after casting. Possibly. must - cf. Fig. 3 - also blind holes and grooves for Water absorption can be incorporated. As far as the inside of the press jacket is concerned, it should be noted that it can remain unprocessed.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Paper (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Details Of Garments (AREA)
- Treatment Of Fiber Materials (AREA)
- Reinforced Plastic Materials (AREA)
- Magnetic Resonance Imaging Apparatus (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Claims (21)
caractérisée en ce
que les fils longitudinaux (15) sont disposés, de préférence parallèlement entre eux, à une distance prédéterminée par rapport à la face intérieure de la chemise de pressage (7) et en ce que les fils périphériques (16) s'appuient sur ces fils longitudinaux (15) suivant une forme qui épouse celle de ces derniers (figures 2a et 2b).
caractérisée en ce
que les fils longitudinaux (15) sont disposés en étant éloignés d'une distance de 1 à 3 mm de la paroi intérieure de la chemise de pressage (7) (figure 2a et 2b).
caractérisée en ce
que, dans le cas de l'application à une presse d'extraction de l'eau d'une nappe de papier, des trous borgnes sont ménagés dans l'épaisseur de la chemise à partir de sa paroi extérieure et en ce que ces trous borgnes (18) ont un diamètre d'environ 2 à 3 mm et une profondeur d'environ 2 à 10 mm et sont disposés à une distance l'un de l'autre telle que la proportion des sections transversales des trous par rapport à la surface de la chemise est égale à environ 15 à 30%.
caractérisée en ce
que les fils longitudinaux (15) et/ou les fils périphériques (16) comportent sur leur longueur une section transversale variable (figures 4a et 4b).
caractérisée en ce
que la variation de section transversale réside en une alternance de tronçons de fil à section circulaire et de tronçons de fil aplatis.
caractérisée en ce
que la variation de section transversale réside en une alternance de tronçons de fil aplatis (20) dont les surfaces de la section transversale sont orientées chaque fois à peu près perpendiculairement l'une à l'autre (figures 4a et 4b).
caractérisée en ce
que la matière (17) de la chemise est coulée en plus d'une couche, la première couche (intérieure) enrobant totalement les fils de renforcement (15, 16) et la ou les autres couches étant coulées d'une manière adaptée à l'épaisseur de la chemise de pressage (7) (figure 6).
caractérisé en ce
qu'avant la coulée de la matière (17) de la chemise sur un corps de coulée (28), notamment un noyau de coulée, on tend les fils longitudinaux (15) à la distance prédéterminée par rapport au corps de coulée (28) et suivant l'association prévue à l'avance entre eux, en ce qu'on coule la matière (17) de la chemise, en épaisseur entre les fils longitudinaux (15) et sur le corps de coulée (28), suivant la forme d'une ligne hélicoïdale et en ce qu'en même temps que le dépôt de la matière (17) de la chemise par coulée, on enroule les fils périphériques (16) dans la matière (17) de la chemise (figures 5, 6, 7a et 7b).
caractérisé en ce
que, pour maintenir la distance entre le corps de coulée (28) et les fils longitudinaux (15), un anneau (47) de guidage de fils longitudinaux est entraîné axialement en avant de la zone de coulée de la matière (17) de la chemise, et ceci à la vitesse à laquelle avancent une buse de coulée (36) et un dispositif (32) d'amenée de fils périphériques (figures 7a et 7b).
caractérisé en ce
que les fils longitudinaux (15) sont immobilisés à la distance prévue entre eux, et sont soutenus radialement, au moyen de l'anneau de guidage (47), de sorte qu'en cas de fluctuations de la tension des fils périphériques (16), la distance des fils longitudinaux (15) par rapport au corps de coulée (28) demeure pratiquement constante.
caractérisé en ce
qu'en vue de l'extraction de la chemise de pressage (7), on enduit la surface du corps de coulée (28) d'une matière empêchant l'adhérence et, de l'intérieur et/ou de l'extérieur, on chauffe de 50 à 150°K la chemise de pressage (7) en vue d'accroître l'étendue de son contour périphérique.
caractérisé en ce
qu'en vue de l'extraction de la chemise de pressage (7), on introduit sous pression un fluide comprimé entre cette chemise et le corps de coulée (28), de sorte que la chemise de pressage (7) s'élargit et peut être extraite axialement (figures 10a, 10b et 11), tandis qu'il est de préférence prévu que le fluide soit introduit sous pression à une extrémité de la chemise de pressage (7) et, à partir de l'intérieur, à travers le corps de coulée (28), qu'à chacune de ses deux extrémités, la chemise de pressage (7) soit comprimée par une bague de serrage (53, 54) au point que seulement peu de fluide puisse s'échapper et que la chemise de pressage (7) est alors extraite en direction du côté de l'amenée de fluide (55), la première bague de serrage (53), qui est éloignée de cette amenée de fluide, étant entraînée avec la chemise de pressage (7) et la seconde bague de serrage (54) étant maintenue fixe par rapport au corps de coulée (28), de sorte que la chemise de pressage (7) peut être tirée à travers cette seconde bague de serrage (54) (figures 10a et 10b).
caractérisé en ce
que la seconde bague de serrage (54) est un rouleau élastique guidé axialement, en forme de tore sans fin, dont le diamètre intérieur est à peu près de la même grandeur que le diamètre extérieur de la chemise de pressage (7).
caractérisé en ce
qu'en vue de l'extraction de la chemise de pressage (7) d'un corps de coulée (28) intérieurement creux et pourvu dans sa paroi de petits perçages (58) répartis sur sa surface périphérique et sur lequel une enveloppe en polyéthylène (57) d'une épaisseur d'environ 0,1 à 2 mm est placée par application à chaud et retrait, une pression de fluide est produite entre la surface extérieure du corps de coulée et cette enveloppe en polyéthylène (57) (figure 11).
caractérisé en ce
que, sur le corps de coulée (28), la matière de chemise (17) enrobant les fils de renforcement (15, 16) est coulée suivant une première couche et la matière de chemise (17′) déterminant l'épaisseur de la chemise de pressage (7) est coulée suivant au moins une autre couche (figure 6), tandis que, de préférence, les couches de la matière de chemise (17, 17′) sont coulées directement l'une derrière l'autre au moyen de buses de coulée (36, 36′) décalées l'une par rapport à l'autre.
caractérisé en ce
qu'il est prévu un corps de coulée (28) qui présente une symétrie axiale, correspond à la forme de la chemise de pressage (7) et peut être entraîné en rotation par des moyens d'entraînement et qui, en fonction de la longueur des fils longitudinaux (15), comporte un anneau de serrage (40) à chacune de ses deux extrémités, en ce qu'il est prévu une buse (36) de coulée de la matière de chemise (17) qui est agencée de façon à pouvoir se déplacer en translation parallèlement à l'axe du corps de coulée (28), en ce qu'il est prévu au moins un dispositif (32) d'amenée des fils périphériques (16) qui est agencé de façon à pouvoir se déplacer en translation parallèlement à l'axe du corps de coulée (28) et en ce que les moyens d'entraînement prévus pour le corps de coulée (28) et ceux prévus pour un support (26) portant la buse de coulée (36) sont synchronisés entre eux de telle façon que, lors de la rotation du corps de coulée (28), le support (26) est déplacé de manière que la matière de chemise (17) soit déposée d'une manière continue en se raccordant à elle-même suivant la forme d'une ligne hélicoïdale et que les fils périphériques (16) soient en même temps noyés, également suivant la forme d'une ligne hélicoïdale, dans la matière de chemise (17) (figures 5, 6, 7a et 7b).
caractérisé en ce
que la buse de coulée (36), le dispositif (32) d'amenée des fils périphériques (16) et un dispositif de guidage prévu pour l'anneau (47) de guidage des fils longitudinaux sont fixés en commun sur le support (26) mobile axialement d'une manière parallèle à l'axe du corps de coulée (28) (figures 5, 6, 7a et 7b).
caractérisé en ce
que l'anneau (47) de guidage des fils longitudinaux est réalisé en plusieurs pièces, de sorte que la pièce extérieure peut être montée une fois les fils longitudinaux (15) tendus (figure 8).
caractérisé en ce
que, pour extraire la chemise de pressage (7) du corps de coulée (28), il est prévu, à l'une des extrémités de ce corps de coulée (28), au moins une tuyauterie d'amenée de fluide (55) conduisant au joint existant entre le corps de coulée (28) et la chemise de pressage (7) coulée, à l'état fini, et en ce qu'à cette extrémité du corps de coulée (28), il est prévu une seconde bague de serrage (54) qui n'est pas mobile par rapport à celui-ci, et, à son autre extrémité, une première bague de serrage (53) qui est immobile par rapport à la chemise de pressage (7) (figures 10a et 10b).
caractérisé en ce
que le corps de coulée (28) est un cylindre creux, en ce qu'une enveloppe en polyéthylène (57) est placée sur ce cylindre creux par application à chaud et retrait, en ce que le cylindre creux comporte de multiples petits perçages (58) répartis sur son contour périphérique et en ce que la cavité intérieure du cylindre creux peut être agencée de façon à être soumise, à travers sa paroi frontale, à l'action d'un fluide sous pression (figure 11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT88903841T ATE68539T1 (de) | 1987-05-07 | 1988-05-06 | Verstaerkter pressmantel fuer eine presseinrichtung zur behandlung bahnfoermigen gutes, wie z.b. von papierbahnen, sowie verfahren und vorrichtung zu seiner herstellung. |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3715153 | 1987-05-07 | ||
| DE19873715153 DE3715153A1 (de) | 1987-05-07 | 1987-05-07 | Verstaerkter pressmantel fuer eine presseinrichtung zur behandlung bahnfoermigen gutes, wie z. b. von papierbahnen, sowie verfahren und vorrichtung zu seiner herstellung |
| CA 570468 CA1321311C (fr) | 1987-05-07 | 1988-06-27 | Chemisage renforce pour presse de materiau en trame, des trames de papier par exemple, procede et dispositif de production connexes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0330680A1 EP0330680A1 (fr) | 1989-09-06 |
| EP0330680B1 true EP0330680B1 (fr) | 1991-10-16 |
Family
ID=25671963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP88903841A Expired - Lifetime EP0330680B1 (fr) | 1987-05-07 | 1988-05-06 | Chemise de pressage renforcee pour dispositif de pressage destine au traitement de materiaux en forme de bande, par ex. de bandes de papier, ainsi que procede et dispositif pour sa fabrication |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US5134010A (fr) |
| EP (1) | EP0330680B1 (fr) |
| JP (1) | JP2542250B2 (fr) |
| AT (1) | ATE68539T1 (fr) |
| BR (1) | BR8807056A (fr) |
| CA (1) | CA1321311C (fr) |
| DE (2) | DE3715153A1 (fr) |
| FI (1) | FI88943C (fr) |
| WO (1) | WO1988008897A1 (fr) |
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| JPS5954598U (ja) * | 1982-10-01 | 1984-04-10 | 市川毛織株式会社 | 抄紙機の広巾ニツププレス用加圧ベルト |
| DE3318984A1 (de) * | 1983-05-25 | 1984-11-29 | Fa. F. Oberdorfer, 7920 Heidenheim | Herstellungsverfahren fuer zugfeste, undurchlaessige, biegsame baender insbesondere fuer pressen zum entwaessern von faserstoffbahnen |
| JPS607120A (ja) * | 1983-06-25 | 1985-01-14 | Rohm Co Ltd | 半導体基板の位置決め方法 |
| JPS6081391A (ja) * | 1983-10-07 | 1985-05-09 | 三菱重工業株式会社 | 抄紙用エンドレス・ベルト |
| DE3526211A1 (de) * | 1985-07-23 | 1987-01-29 | Siempelkamp Gmbh & Co | Endloses pressband fuer eine vorrichtung zum kontinuierlichen pressen einer pressgutbahn, insbesondere bei der herstellung von laminatbahnen |
| AU575216B2 (en) * | 1985-10-03 | 1988-07-21 | Beloit Corporation | A bearing blanket for an extended nip press |
| DE3727563C1 (de) * | 1987-08-19 | 1989-02-09 | Voith Gmbh J M | Pressmantel einer Entwaesserungspresse fuer Papierherstellungsmaschinen od.dgl. |
-
1987
- 1987-05-07 DE DE19873715153 patent/DE3715153A1/de not_active Withdrawn
-
1988
- 1988-05-06 DE DE8888903841T patent/DE3865666D1/de not_active Expired - Lifetime
- 1988-05-06 JP JP50367988A patent/JP2542250B2/ja not_active Expired - Lifetime
- 1988-05-06 BR BR8807056A patent/BR8807056A/pt not_active IP Right Cessation
- 1988-05-06 AT AT88903841T patent/ATE68539T1/de not_active IP Right Cessation
- 1988-05-06 WO PCT/EP1988/000386 patent/WO1988008897A1/fr not_active Ceased
- 1988-05-06 US US07/299,829 patent/US5134010A/en not_active Expired - Lifetime
- 1988-05-06 EP EP88903841A patent/EP0330680B1/fr not_active Expired - Lifetime
- 1988-06-27 CA CA 570468 patent/CA1321311C/fr not_active Expired - Lifetime
- 1988-12-30 FI FI886049A patent/FI88943C/fi not_active IP Right Cessation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2522657A1 (de) * | 1975-05-22 | 1976-11-25 | Continental Gummi Werke Ag | Walze zur druckbehandlung von bahnfoermigen materialien |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10138526A1 (de) * | 2001-08-06 | 2003-02-20 | Voith Paper Patent Gmbh | Flexibler Pressmantel und Schuhpresswalze mit einem solchen flexiblen Pressmantel |
Also Published As
| Publication number | Publication date |
|---|---|
| CA1321311C (fr) | 1993-08-17 |
| JP2542250B2 (ja) | 1996-10-09 |
| ATE68539T1 (de) | 1991-11-15 |
| DE3865666D1 (de) | 1991-11-21 |
| EP0330680A1 (fr) | 1989-09-06 |
| FI88943C (fi) | 1993-07-26 |
| WO1988008897A1 (fr) | 1988-11-17 |
| FI886049A7 (fi) | 1988-12-30 |
| FI88943B (fi) | 1993-04-15 |
| DE3715153A1 (de) | 1988-12-01 |
| JPH01503315A (ja) | 1989-11-09 |
| US5134010A (en) | 1992-07-28 |
| BR8807056A (pt) | 1989-10-31 |
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