EP0358086B1 - Procédé pour augmenter la teneur en phase méso dans du brai - Google Patents
Procédé pour augmenter la teneur en phase méso dans du brai Download PDFInfo
- Publication number
- EP0358086B1 EP0358086B1 EP89115888A EP89115888A EP0358086B1 EP 0358086 B1 EP0358086 B1 EP 0358086B1 EP 89115888 A EP89115888 A EP 89115888A EP 89115888 A EP89115888 A EP 89115888A EP 0358086 B1 EP0358086 B1 EP 0358086B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zone
- pitch
- zones
- degassing
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 88
- 239000011295 pitch Substances 0.000 claims description 112
- 238000007872 degassing Methods 0.000 claims description 92
- 239000010408 film Substances 0.000 claims description 50
- 239000000470 constituent Substances 0.000 claims description 30
- 239000012071 phase Substances 0.000 claims description 17
- 239000011261 inert gas Substances 0.000 claims description 15
- 238000002074 melt spinning Methods 0.000 claims description 14
- 238000007669 thermal treatment Methods 0.000 claims description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000003208 petroleum Substances 0.000 claims description 8
- 239000011280 coal tar Substances 0.000 claims description 7
- 239000010409 thin film Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- 239000011294 coal tar pitch Substances 0.000 claims description 4
- 238000004821 distillation Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 3
- 239000011301 petroleum pitch Substances 0.000 claims description 3
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 239000007791 liquid phase Substances 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims 1
- 238000000265 homogenisation Methods 0.000 description 56
- 230000015572 biosynthetic process Effects 0.000 description 11
- 238000001704 evaporation Methods 0.000 description 8
- 230000008020 evaporation Effects 0.000 description 8
- 238000000926 separation method Methods 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 229920000049 Carbon (fiber) Polymers 0.000 description 5
- 239000004917 carbon fiber Substances 0.000 description 5
- 239000000571 coke Substances 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000005087 graphitization Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000011302 mesophase pitch Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 229910015900 BF3 Inorganic materials 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- -1 boron trifluoride Chemical class 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
- C10C1/19—Working-up tar by thermal treatment not involving distillation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C3/00—Working-up pitch, asphalt, bitumen
- C10C3/002—Working-up pitch, asphalt, bitumen by thermal means
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
- D01F9/12—Carbon filaments; Apparatus specially adapted for the manufacture thereof
- D01F9/14—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
- D01F9/145—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues
Definitions
- the invention relates to a process for increasing the content of mesophase in a pitch, wherein a high-molecular aromatic fraction based on coal tar and / or petroleum in the molten form and in the form of a thin, continuously moving film is thermally treated and volatile constituents during the thermal treatment removed by degassing.
- Carbon fibers and threads are of great importance, for example as reinforcing fibers in plastics. You can inter alia be made of polyacrylonitrile or pitch precursor fibers.
- Pitch fibers with a high mesophase content are formed by melt spinning a pitch that also has a high mesophase content.
- Mesophase is understood to mean areas that contain aggregations of oriented molecular assemblies that still show flow behavior. Since the orientation is essentially in a certain direction, mesophasic regions behave optically anisotropically. For this reason, the mesophase in pitch is also referred to as an anisotropic phase or an anisotropic area.
- the mesophase content of a pitch can be determined, for example, with polarized light, for example using a polarizing microscope.
- the solubility properties of the pitch in certain solvents were also used to make statements about the mesophase content, since the mesophase is generally clear is less soluble than the non-oriented (isotropic) parts of the pitch.
- pitches e.g. the coal tar or petroleum pitches obtained by known processes are isotropic without previous thermal treatment
- their mesophase content must be increased by appropriate pretreatment if pitch fibers with a high mesophase content are to be obtained by melt spinning.
- Methods have therefore been developed to increase the mesophase content of a pitch. It was found that by heat treatment under inert gas, e.g. in the range of 250 to 500 ° C, the mesophase content increases, which is due to chemical processes such as polymerization and physical processes, namely evaporation of low molecular weight, volatile isotropic components.
- the advantage of the process is that the pitch can be thermally treated continuously as a thin film. This makes it possible to remove volatile constituents faster than when there are large pitch volumes during inpatient treatment.
- This method also has several disadvantages.
- First is the mesophase enrichment rate relatively low due to the low treatment temperature.
- the low treatment temperature also has the disadvantage that the increase in the mesophase content is based almost exclusively on the removal of low molecular weight, volatile constituents, while hardly any formation of mesophase takes place due to polymerization.
- the higher molecular weight isotropic regions are therefore retained, so that pitches with a very high mesophase content are not obtained with this method.
- the pitch flows in the form of a laminar current without mechanical homogenization taking place.
- the object of the present invention was to develop a method with which the content of mesophase in a pitch based on coal tar or petroleum can be increased in a short time without having to use such high temperatures that even larger ones can be obtained in a relatively short time disruptive amounts of difficult-to-melt products (coke) arise, the process should make it possible to increase the mesophase content if necessary up to 100% by weight and a separation between the isotropic phase and mesophase should be prevented, so that the mesophase obtained fortified pitch can be continuously fed to a melt spinning machine.
- the object was achieved by a process according to the preamble of claim 1, which is characterized in that a high-molecular aromatic fraction which can contain mesophase is used, this fraction being mechanically formed continuously into a thin film with a layer thickness of about 0.007 to 2 cm and this film is mechanically forcibly conveyed in succession using shear forces through at least one homogenization zone and at least one degassing zone, with mechanical homogenization of the film in the homogenization zone (s) and easy removal in the degassing zone (s) volatile constituents is carried out, the temperature of the film in the homogenization zone (s) and in the degassing zone (s) being in the range from 320 ° to 470 ° C.
- a high molecular weight aromatic fraction based on coal tar and / or petroleum is used for the process, ie mixtures can also be used. Such fractions are also commonly referred to as coal tar or petroleum-based pitches.
- the term "pitch" is therefore used for these starting substances.
- Isotropic pitches can be produced from coal or petroleum using known methods. For example, volatile constituents can be isolated from hard coal by treatment at approximately 1100 ° C., condensed and then distilled at approximately 400 ° C. The residue is coal tar pitch. Petroleum pitch can also be obtained from petroleum as the residue of a distillation. These pitches, which are normally completely isotropic, can be used in this form for the process according to the invention.
- they are preferably pretreated in a suitable manner so that they have a mesophase content of 30 to 90% by volume. It is particularly favorable if the pitch used already has a mesophase content of 70-90%. A smaller amount of volatile constituents then has to be removed during the thermal treatment of the thin film, for example in an extruder, than with lower mesophase contents in the starting material. The result is that a very high mesophase content, for example up to 100%, is achieved in a relatively short time in a gentle manner.
- Suitable pretreatment methods are known and consist, for example, of filtration for the purpose of removing constituents which are very difficult to melt (coke) and / or other solid constituents and distillation, and, if appropriate, of thermal treatment to form mesophase, for example in the range from 300 to 350 ° C. if necessary an extraction with solvent.
- a thermal treatment, subsequent filtration and then a further thermal treatment can also be carried out.
- Pitches treated in this way can, before they are used for the process according to the invention, be subjected to a further pretreatment, for example a separation and decanting process. In the latter case, there is a mechanical separation of two liquid phases that are not soluble in one another.
- the mesophase phase is used for the process according to the invention.
- These separation methods are advantageous because, if used, the preceding thermal treatment can be relatively short, which means that less solid components and highly viscous products are formed.
- the previous thermal treatment can be short because it is sufficient only to achieve a relatively low mesophase content.
- the enrichment then takes place through the separation process. If necessary, the mesophase-rich phase can be filtered again after the separation process and freed from solvent.
- the pitch used for the method according to the invention preferably already has a content of 30 to 90% by volume, in particular 70-90% by volume, of mesophase.
- the mesophase content is determined as follows:
- Particles made of solid, crushed pitch with an average diameter of 2 to 2.8 mm are embedded in Epofix (hardenable resin).
- Epofix hardenable resin
- the mass is hardened and disks with a diameter and a thickness of about 2.5 cm each are produced from the material obtained, rubbed with silicon carbide paper and then polished first with silicon carbide paper of 2400 and then of 4000 mesh. A final polishing is done with diamond paste.
- Photographic images of the polished samples are taken using a polarizing microscope. Circularly polarized light is used to obtain adequate contrast.
- the isotropic portions or (in the case of phase inversion) the mesophasic portions are outlined with a pen on the A4 format images.
- the area fraction of the framed portions is measured by means of an optical measuring device (Context Vision Image Analyzer).
- the process is particularly favorable because of the lower content of isotropic and volatile components. Even with a mesophase content of the starting pitch of up to 90%, the process is still advantageous because it may be desirable to further increase the content due to the required quality of the pitch or carbon fibers to be produced.
- the high molecular weight aromatic fraction (pitch) used for the process according to the invention which after pretreatment and cooling in solid form, e.g. in the form of particles, or in molten form, is continuously processed in the method according to the invention. In the event that it is in solid form, it is first melted.
- the melted pitch is mechanically formed into a thin film with a layer thickness of approximately 0.007 to 2 cm.
- the film is then passed through at least one homogenization zone and at least one degassing zone.
- the film is moved further by mechanical forced conveyance, preferably essentially in the horizontal direction.
- the advantage of horizontal arrangement of the equipment or horizontal movement of the pitch film is that the degassing step can be carried out more easily in this case.
- the apparatus in which these treatment steps take place is therefore preferably arranged horizontally or approximately horizontally.
- the pitch film is also mechanically positively conveyed through these zones, preferably in a substantially horizontal direction.
- the use of more than one homogenization zone and degassing zone has the advantage that the pressure can be reduced and the temperature can be increased step by step from one zone to the next, while limits can be set here in the first homogenization and degassing zone due to the high content of volatile constituents.
- the film is homogenized by means of mechanical action. This is done in order to mix (emulsify) the mesophasic and isotropic components, which are poorly soluble in one another. Whether the mesophase is emulsified in the isotropic phase or vice versa depends on the quantitative relationship between the two phases.
- the homogenization avoids phase separation and a more uniform, faster and more controllable removal is more volatile Components in the subsequent degassing zone (s) reached.
- the removal of volatile, ie low-molecular isotropic fractions causes an increase in the weight fraction of (non-volatile) mesophase.
- the mesophase content can increase due to further polymerization and orientation of the molecules at the temperatures used in the homogenization and degassing zones. Since it should normally be avoided that the pitch is oxidized during homogenization and degassing, in this case the access of media reacting with the pitch under oxidation must be excluded.
- the homogenization zones are preferably closed off from the environment. so that no special precautions need to be taken in these zones to prevent oxidation. However, if they are in connection with the environment, the homogenization zones may have to be operated under inert gas.
- Volatile components must be removed and removed in the degassing zones. It is preferred to work in the degassing zones under oxygen-free inert gas. For reasons of cost, nitrogen is preferred as the inert gas, but noble gases such as argon or other gases or gas mixtures which do not react with the pitch can also be used. It is advantageous if the inert gas is not stationary over the pitch film, but is moved in the degassing zones over the surface of the pitch film. This can happen by supplying inert gas at the beginning of the respective degassing zone and withdrawing the inert gas together with the vaporized volatile constituents at the end of the degassing zone. Due to the movement of the inert gas, it acts as an entraining or carrier gas and enables the volatile constituents derived from the pitch to be removed more quickly.
- the temperature of the pitch film is in the range from 320 to 470 ° C. At temperatures below 320 ° C and above 470 ° C, the method could in principle also be used. However, since the increase in the mesophase content proceeds more slowly with falling temperature and the risk of coking increases at very high temperatures, the process is expediently carried out within the temperature range mentioned. It is advantageous here if the apparatus used is heated to the same or a higher temperature in a degassing zone than in the respective preceding homogenization zone. In this way it can be achieved that the evaporation of volatile constituents takes place primarily in the degassing zones in which these constituents are discharged to the environment.
- the pitch film in the homogenization zone (s) has a temperature in the range from 370 ° to 470 ° C. and / or in the degassing zones likewise has a temperature in the range from 370 to 470 ° C.
- the melted pitch is mechanically formed into a thin film and continuously mechanically forcibly conveyed and thermally treated in this form.
- the film can be formed, for example, by suitable stripping devices in the apparatus.
- the pitch film obtained in this way has a layer thickness in the range from approximately 0.007 to 2 cm. Even thinner layers can result in difficulties in handling or further conveying, above all because the layer thickness can decrease in the course of the thermal treatment due to the evaporation of volatile constituents.
- the thickness of the molten pitch film is in the range of 0.007 to 0.5 cm. It is particularly advantageous if the layer thickness of the film in the homogenization zone (s) is greater than in the subsequent degassing zone (s).
- the thickness of the film is determined by the equipment used and can, for example, about suitable adjustable scraper elements can be set specifically.
- a particularly favorable embodiment of the method according to the invention is characterized in that the homogenization zone (s) is or are sealed gas-tight with respect to the environment and that no constituents are removed from the pitch in the homogenization zone (s). If necessary, an increased pressure must be applied.
- This embodiment in which in the homogenization zone (s) those components which are volatile at the present temperature and at normal pressure are also not removed from the pitch, is particularly favorable since these components are then still available for the formation of mesophase stand.
- anthracene and naphthalene both of which are found in coal tar pitch, are well suited for the formation of mesophase due to condensation reactions at elevated temperatures. If these components are not removed, they can form mesophase in the homogenization zone.
- the mesophase formed in this way is then no longer volatile in the subsequent degassing zone.
- the preferred embodiment mentioned thus leads to an increase in the overall yield of pitch enriched with mesophase.
- the homogenization zone is sealed off from the environment. It may be necessary or useful to work with a certain excess pressure in the homogenization zone.
- This embodiment of the process in which no constituents are removed in the homogenization zone (s), can be carried out so that they all existing homogenization zones or only a part of them, for example only the first.
- the extruder has openings in the degassing zone (s) through which volatile constituents escape, and the homogenization zone (s) are sealed off from the environment in a gas-tight manner.
- the process according to the invention is expediently carried out in such a way that a pressure in the range from 10 ⁇ 2 to 1200 mbar is present in the degassing zone (s) during the thermal treatment of the pitch film.
- the pressure in the first degassing zone is not too low, ie a pressure in the range from 100 to 1200 mbar. Because in this zone the particularly volatile components are removed. Too much evacuation in this area could result in products with higher boiling points also being removed, so that evaporation that is too rapid and uncontrolled could occur. The evaporation of volatile constituents can even be reduced somewhat in the first degassing zone, if necessary, by applying a slight excess pressure.
- the process is therefore preferably carried out in such a way that a pressure in the range from 100 to 1200 mbar is present in the first degassing zone and a pressure in the range from 10 ⁇ 2 to 100 mbar in the other degassing zones which may be present.
- a pressure in the range from 100 to 1200 mbar is present in the first degassing zone and a pressure in the range from 10 ⁇ 2 to 100 mbar in the other degassing zones which may be present.
- the second degassing zone and possibly in further degassing zones it is in fact possible to lower the pressure considerably since In the first degassing zone, a significant part of the volatile products have already been removed.
- By gradually lowering the pressure with continuous degassing steps it is possible to control the degassing (evaporation) in a controlled manner due to the different volatilities.
- the method according to the invention succeeds because of the short residence time at high temperatures and because of controllable, faster removal of volatile components without reaching these disadvantages such high levels of mesophase.
- the pitches obtained in this way, with 85 to 100% mesophase content, are very suitable for melt spinning, and the pitch threads obtained in this way, after preoxidation and carbonization or graphitization, give carbon or graphite threads with high strength and modulus values.
- the volatile constituents, possibly together with inert gas, removed in the degassing zones can be collected and reused. For example, they or portions thereof can be re-added to an isotropic pitch which is then thermally treated as described above to form mesophase.
- the homogenization takes place mechanically in the corresponding zones under the influence of shear forces e.g. through kneading or stirring elements. Possibly. shear forces can also be applied during the degassing and / or transport steps (e.g. during delivery to the homogenization zone or in the melting zone).
- shear forces e.g. through kneading or stirring elements. Possibly. shear forces can also be applied during the degassing and / or transport steps (e.g. during delivery to the homogenization zone or in the melting zone).
- the process according to the invention can preferably be carried out in an extruder in which there is at least one homogenization zone and at least one degassing zone, the film being heated before reaching the homogenization zone.
- the pitch is introduced into the extruder, melted by heating in the first zone and formed into a film by an extruder screw, which is positively conveyed by the moving screw, preferably in the horizontal direction.
- the homogenization can take place by means of, if appropriate, moving device components attached to the housing walls, for example in the form of a kneading treatment.
- twin-screw mixer as an extruder, in which the two screws (screws) have the same or different directions of rotation and thus enable thorough homogenization of the thin film.
- Suitable screw kneaders are available on the market. However, other equipment can be used if they enable the process steps mentioned to be carried out.
- the advantage of using an extruder is that there is a wide margin for pressure control during the process.
- the pressure in the homogenization zone (s) can be set to different values than in the degassing zone (s). If there are several homogenization zones, there may also be a different pressure in each of them. The same applies to several degassing zones.
- pressure and temperature can be set so that the pitch enriched with mesophase can be fed continuously to a melt spinning machine. Continuous melt spinning is an economically advantageous method for producing pitch threads.
- reaction accelerators chemically increase the rate of mesophase formation. Examples are elemental sulfur or Lewis acids such as boron trifluoride, which can be removed again during the degassing steps. Reaction accelerators can be added to either the pitch or the inert gas.
- a preferred embodiment of the method according to the invention consists in continuously feeding the pitch obtained with mesophase to a melt spinning machine. This can also be accomplished in the form of forced conveyance by means of appropriate transport devices. In this way, the increase in Mesophase content and spinning into threads in a particularly economical manner.
- the melt spinning machine which can be of a known type, pitch threads are spun, preferably multifilament threads with a single titer in the range from 0.6 to 2 dtex.
- These threads can first be pre-oxidized by known methods and then carbonized and optionally graphitized. In this way, carbon or graphite threads can be obtained which, due to their mechanical data, are well suited for a wide variety of uses, for example as reinforcing fibers in plastic matrices.
- a filtered coal tar pitch that had been thermally treated and already contained mesophase was decanted to obtain a mesophase-enriched fraction.
- This fraction had a mesophase content of 74% by volume. It served as the starting material for the process according to the invention.
- the pitch obtained as described above was fed at a rate of 1.68 kg / h into a commercially available extruder (ZSK 30 twin-screw kneader from Werner and Pfleiderer).
- the extruder contained a melting zone, transport elements, one Homogenization zone, a degassing zone and again a transport unit.
- the transport elements (screws) conveyed the pitch at a rotation of 200 rpm.
- the melted pitch was formed into a film during transport.
- the temperature in the heating section was approx. 296 ° C, in the transport zone between the heating zone and the homogenization zone approx. 375 ° C, in the homogenization zone and in the degassing zone in each case approx. 449 ° C.
- Nitrogen was added in the degassing zone, the pressure here was set to approximately 150 mbar.
- the layer thickness of the pitch film in the degassing zone was approximately 2 mm. After the degassing zone, the film was cooled to 400 ° C. and then removed from the extruder.
- the pitch obtained had a mesophase content of 89% by volume.
- Example 1 The pitch used in Example 1 was treated by the process according to the invention in the same apparatus as in the case of Example 1. The following sizes were changed:
- the pitch obtained had a mesophase content of 81% by volume.
- a pitch based on coal tar which had been thermally treated, hydrogenated, filtered and then thermally treated again and which had a mesophase content of 88% by volume, served as the starting material.
- This pitch was fed into an extruder as in Example 1 at a feed rate of 0.32 kg / h.
- the extruder contained a melting zone and then three consecutive transport elements, a homogenization zone and a degassing zone. After the third degassing zone, another transport unit followed.
- the pitch was melted at 320 ° C. in the melting zone, and it was formed into a film by the subsequent transport elements in front of the first homogenization zone.
- the transport elements promoted the bad luck at a speed of 200 rpm.
- the layer thickness of the pitch film was approximately 2 mm in all homogenization and degassing zones.
- the temperature up to and including the second degassing zone was approximately 320 ° C., in the third homogenization zone approximately 360 ° C.
- the third degassing zone approximately 446 ° C.
- nitrogen was used as the inert gas
- the pressure in the first degassing zone was approximately 1000 mbar
- the film was cooled to 330 ° C.
- the pitch removed from the extruder had a mesophase content of 99.9% by volume.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Working-Up Tar And Pitch (AREA)
- Inorganic Fibers (AREA)
Claims (24)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3829986 | 1988-09-03 | ||
| DE19883829986 DE3829986A1 (de) | 1988-09-03 | 1988-09-03 | Verfahren zur erhoehung des mesophasenanteils in pech |
| DE3918705 | 1989-06-08 | ||
| DE3918705 | 1989-06-08 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0358086A1 EP0358086A1 (fr) | 1990-03-14 |
| EP0358086B1 true EP0358086B1 (fr) | 1992-02-05 |
Family
ID=25871823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89115888A Expired - Lifetime EP0358086B1 (fr) | 1988-09-03 | 1989-08-29 | Procédé pour augmenter la teneur en phase méso dans du brai |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4976845A (fr) |
| EP (1) | EP0358086B1 (fr) |
| JP (1) | JPH02107695A (fr) |
| DE (1) | DE58900814D1 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002040754A1 (fr) * | 2000-11-15 | 2002-05-23 | Conoco Inc. | Procede de traitement de pre-filage destine a un brai en mesophase solvate |
| US6523614B2 (en) * | 2001-04-19 | 2003-02-25 | Halliburton Energy Services, Inc. | Subsurface safety valve lock out and communication tool and method for use of the same |
| CA2636887C (fr) * | 2003-10-27 | 2012-03-13 | Baker Hughes Incorporated | Soupape de surete de fond recuperable et methode |
| JP2023515548A (ja) * | 2020-02-24 | 2023-04-13 | カーボン ホールディングス インテレクチュアル プロパティズ, エルエルシー | 石炭から高融点炭化水素を製造するためのシステム及び方法 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1002362A (en) * | 1963-01-11 | 1965-08-25 | South Eastern Gas Board | Thermal treatment of pitch |
Family Cites Families (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2732332A (en) * | 1956-01-24 | Geller | ||
| US1404435A (en) * | 1912-12-26 | 1922-01-24 | Gevers-Orban Emile | Process of presenting the hydrocarbon in the form of a thin film of large surface area to the action of an oxidizing agent |
| US1742933A (en) * | 1924-03-17 | 1930-01-07 | Sun Oil Co | Process of mineral-oil distillation |
| US1794542A (en) * | 1927-01-20 | 1931-03-03 | Piron Emil | Distilling hydrocarbons |
| US2076498A (en) * | 1928-09-10 | 1937-04-06 | Sf Bowser & Co Inc | Film-forming means in vacuum system for removing impurities from oils |
| US2095470A (en) * | 1932-10-14 | 1937-10-12 | Sf Bowser & Co Inc | Method and apparatus for purifying liquids |
| DE1458577B1 (de) * | 1961-06-08 | 1971-03-04 | Thor Power Tool Co | Geraet zur erzeugung von druckmittelimpulsen fuerden antrieb eines hydraulischen werkzeugs |
| US3348600A (en) * | 1966-08-05 | 1967-10-24 | Artisan Ind | Thin-film-type fluid processing apparatus |
| US4016247A (en) * | 1969-03-31 | 1977-04-05 | Kureha Kagaku Kogyo Kabushiki Kaisha | Production of carbon shaped articles having high anisotropy |
| US3974264A (en) * | 1973-12-11 | 1976-08-10 | Union Carbide Corporation | Process for producing carbon fibers from mesophase pitch |
| US4042486A (en) * | 1974-06-24 | 1977-08-16 | Kureha Kagaku Kogyo Kabushiki Kaisha | Process for the conversion of pitch into crystalloidal pitch |
| DE2810332C2 (de) * | 1978-03-10 | 1982-08-05 | Rütgerswerke AG, 6000 Frankfurt | Verfahren zur Abtrennung von chinolinunlöslichen Bestandteilen aus Steinkohlenteerpech |
| JPS6057478B2 (ja) * | 1978-06-28 | 1985-12-14 | 呉羽化学工業株式会社 | 炭素繊維用ピツチの製造法 |
| US4271006A (en) * | 1980-04-23 | 1981-06-02 | Exxon Research And Engineering Company | Process for production of carbon artifact precursor |
| DE3024423C2 (de) * | 1980-06-28 | 1982-09-23 | Rütgerswerke AG, 6000 Frankfurt | Verwendung pikrierbarer Pechfraktionen zur Herstellung von anisotropem Kohlenstoff |
| JPS5876523A (ja) * | 1981-10-29 | 1983-05-09 | Nippon Oil Co Ltd | ピツチ系炭素繊維の製造方法 |
| US4497789A (en) * | 1981-12-14 | 1985-02-05 | Ashland Oil, Inc. | Process for the manufacture of carbon fibers |
| JPS58115120A (ja) * | 1981-12-28 | 1983-07-08 | Nippon Oil Co Ltd | ピツチ系炭素繊維の製造方法 |
| JPS58220805A (ja) * | 1982-06-15 | 1983-12-22 | Nippon Oil Co Ltd | 炭素繊維用前駆体ピツチの製造方法 |
| DE3509861C2 (de) * | 1984-03-26 | 1986-03-06 | Idemitsu Kosan Co. Ltd., Tokio/Tokyo | Pechmaterial für einen kohlenstoffhaltigen Formkörper und Verfahren zu seiner Herstellung |
| JPS60202189A (ja) * | 1984-03-26 | 1985-10-12 | Idemitsu Kosan Co Ltd | 炭素材用ピッチの製造方法 |
| US4551225A (en) * | 1984-05-23 | 1985-11-05 | E. I. Du Pont De Nemours And Company | High anisotropic pitch |
| JPH0627172B2 (ja) * | 1985-10-02 | 1994-04-13 | 三菱石油株式会社 | 光学的異方性ピッチの製造方法 |
| DE3702720A1 (de) * | 1987-01-30 | 1988-08-11 | Bergwerksverband Gmbh | Pechmaterial aus kohleteerpech, verfahren zu dessen herstellung sowie verwendung des pechmaterials |
-
1989
- 1989-08-29 EP EP89115888A patent/EP0358086B1/fr not_active Expired - Lifetime
- 1989-08-29 DE DE8989115888T patent/DE58900814D1/de not_active Expired - Lifetime
- 1989-09-01 US US07/403,144 patent/US4976845A/en not_active Expired - Fee Related
- 1989-09-04 JP JP1227655A patent/JPH02107695A/ja active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1002362A (en) * | 1963-01-11 | 1965-08-25 | South Eastern Gas Board | Thermal treatment of pitch |
Also Published As
| Publication number | Publication date |
|---|---|
| DE58900814D1 (de) | 1992-03-19 |
| EP0358086A1 (fr) | 1990-03-14 |
| JPH02107695A (ja) | 1990-04-19 |
| US4976845A (en) | 1990-12-11 |
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