EP0365582A1 - Elektrischer draht und elektrisches kabel - Google Patents

Elektrischer draht und elektrisches kabel

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Publication number
EP0365582A1
EP0365582A1 EP88905961A EP88905961A EP0365582A1 EP 0365582 A1 EP0365582 A1 EP 0365582A1 EP 88905961 A EP88905961 A EP 88905961A EP 88905961 A EP88905961 A EP 88905961A EP 0365582 A1 EP0365582 A1 EP 0365582A1
Authority
EP
European Patent Office
Prior art keywords
wire
cable
polymer
aromatic
radical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP88905961A
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English (en)
French (fr)
Inventor
Richard John Penneck
Stephen Day
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Raychem Ltd
Original Assignee
Raychem Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Raychem Ltd filed Critical Raychem Ltd
Publication of EP0365582A1 publication Critical patent/EP0365582A1/de
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/427—Polyethers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/303—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups H01B3/38 or H01B3/302
    • H01B3/306—Polyimides or polyesterimides
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/421—Polyesters
    • H01B3/422—Linear saturated polyesters derived from dicarboxylic acids and dihydroxy compounds
    • H01B3/423—Linear aromatic polyesters

Definitions

  • This invention relates to electrical wire and cable, and especially to wire and cable that employ electrical insulation based on aromatic polymers.
  • aromatic polymer insulation have been used for many years in numerous applications.
  • wires that employ polyimide wraps or tapes usually bonded with fluoropolymer adhesive layers have been used extensively as aircraft wire, for both civil and military applications.
  • Other examples of aromatic insulation that have been used for equipment wire or "hook-up" wire, air frame wire and in wire harnesses include aromatic polyether ketones, polyether ether ketones, modified polyphenylene oxide, and polyimide amides.
  • Highly aromatic polymers have been used successfully in many applications because they have a range of desirable properties especially high strength and toughness, abrasion resistance, temperature resistance, dielectric strength and are often inherently highly flame- retarded.
  • a catastrophic cascade failure can result from a fault to a single wire if adjacent wires that are at a different electrical potential are also susceptible to tracking or if the bundle is in contact with a grounded structure. Tracking can occur at low voltages e.g. 100V a.c. or less but becomes less likely as the voltage is reduced.
  • a related phenomenon, to which these polymers are also highly susceptible, is that of breakdown due to arcing.
  • a potential difference between two conductors, or between a conductor in which the insulation has been mechanically damaged, and ground, can result in the formation of an arc between the conductors or between the conductor and ground.
  • the high temperature of the arc causes the polymer to degrade extremely rapidly and form an electrically conductive carbonaceous deposit which can extend rapidly, as with wet tracking, and lead to catastrophic failure in which many or all of the wires in a bundle are destroyed.
  • Arcing can occur at very low voltages, for example 24V d.c. or lower, and since, unlike tracking, no electrolyte or moisture is involved, it is a particularly hazardous phenomenon.
  • Arcs may also be struck by drawing apart two conductors between which a current is passing as described for example by J.M. Somerville "The Electric Arc", Methuen 1959.
  • insulating material is removed by a vaporization process originated by an electrical discharge without the formation of electrically conductive deposits so that failure of the insulation will not occur until complete puncture of the insulation occurs.
  • the char residue of the polymer components in the alectricai wire according to the invention can be measured by the method known as thermogravimetric analysis, or TGA, in which a sample of the polymer is heated in nitrogen or other inert atmosphere at a defined rate to a defined temperature and the residual weight, which is composed of char, is recorded.
  • TGA thermogravimetric analysis
  • the char residue is simply the quantity of this residual char expressed as a percentage of the initial polymer after having taken into account any non polymeric volatile or non-volatile components.
  • char residue values quoted herein are def ined as having been measured at 850°C and with a heating rate of 10°C per minute.
  • Many aromatic polymers will have a char residue of at least 30%, some polymers having a char residue of at least 40% and even at least 50%. This does not mean to say that a high char value is desired for its own sake, but simply that good mechanical and physical properties of these aromatic polymers including temperature stability and fire retardancy, are usually associated with high char residues.
  • the most preferred polymers are polyether imides and polyphenylene oxides although polymers such as polyketones, polyether ketones, polyether et.ier ketones, polyether sulphones and polyether ketone/sulphone copolymers may be used provided they include aliphatic moieties. Blends of different polymers can be used.
  • the aliphatic moieties of the aromatic polymer may comprise pendant alkyl groups or may comprise alkylene groups in the polymer backbone.
  • the or each aliphatic moiety has not more than 4, and more preferably not more than 3 carbon atoms.
  • each group is most preferably a methyl group, while in the case of alkylene groups each group preferably has not more than 3 carbon atoms, and especially only one carbon atom, in the chain backbone, for example a methylene or isopropylidine group.
  • Preferred aromatic polymers are polymers with a melting or softening point of at least 250°C, particularly at least 300°C and which may be crystalline or amorphous. Softening points of amorphous polymers may conveniently be measured by thermomechanical analysis (TMA), in which case the softening point refers to the temperature at which the probe has reached 60% penetration. In one class of such polymers the polymer comprises units of the formula
  • Ar represents a divalent aromatic radical that is substituted with one or more aliphatic groups
  • Q represents -O-, -S-, -SO 2 -, -CO-, -NH-CO- or -COO-
  • Ar represents a tri-valent radical and Q represents
  • each bond of the Q radical preferably being bonded directly to an aromatic carbon atom.
  • One preferred class of polymer comprises the polyphenylene oxides of the repeating unit
  • the groups R 1 which may be the same or different, each represents an aliphatic group having no tertiary alpha carbon atom, and preferably a methyl group.
  • aromatic polymer is a crystalline polyarylene ether comprising recurring units of the formula
  • E is the residue of a dihydric phenol and E' is the residue of an aromatic compound having an electron withdrawing group in at least one of the positions ortho and para to the valence bonds, the E and E' radicals being linked to the -O- radicals through aromatic carbon atoms.
  • E may be a radical of the formula
  • R 2 is a divalent radical; x is 0 or 1; Y and Y' which may be the same or different each represents a halogen atom, alkyl radical containing 1 to 4 carbon atoms or alkoxy radical containing 1 to 4 carbon atoms; y and z independently of one another are 0 or an integer of up to 4 and E' is a radical of the formula
  • R 3 is a sulphone, carbonyl, vinyl, sulphoxide, azo, saturated fluorocarbon, organic phosphine oxide or ethylidene radical at least one of the radicals R 2 , R 3 , Y or Y' being aliphatic.
  • preferred poly- sulphones are those in which y and z are 0, x is 1, R 3 is a sulphone radical and R 2 is a radical of the formula
  • each of R 4 is independently selected from hydrogen atoms; alkyl radicals containing 1 to 4 carbon atoms which may be unsubstituted or substituted by one or more halogen atoms; aryl, alkaryl and aralkyl radicals containing 6 to 10 carbon atoms which may be unsubstituted or substituted by one or more halogen atoms.
  • the polymer is a polyether imide or polysulphone imide which comprises recurring units of the formula
  • Z is a trivalent aromatic radical
  • R 5 is a divalent aromatic radical that includes an alkylene moiety
  • R 6 is a divalent organic radical
  • R' represents an aryl.ene group.
  • polyetherketones that have repeating groups comprising aromatic ether and aromatic ketone groups together with an imide, amide, ester, benzoxazols or benzothiazoie group provided, as stated above, the polymer contains an aliphatic group.
  • polyarylates that may be used include those that are derived from dihydric phenols and at least one aromatic dicarboxylic acid. Examples of such polymers include those derived from a dihydric phenol of the general formula
  • the groups Y which may be the same or different, each represent a hydrogen atom, a C 1 to C 4 alkyl group, or. a chlorine or bromine atom; b is 0 or an integer from 1 to 4; R 8 represents a divalent saturated or unsaturated hydrocarbon group, e.g. an alkylene, alkylidine, cycloalkylene or cycloalkylidine group, an oxygen or sulphur atom or a carbonyl or sulphonyl group; and c is 0 or 1.
  • Preferred aromatic polymers consist essentially of repeating units having one of the following formulae or
  • Blends of any two or more of the above polymers may be employed as may copolymers based on any two or more of these polymers.
  • blends of any of the above polymers with other wholly aromatic polymers i.e. having no aliphatic moieties may be employed.
  • the preferred aromatic polymers will usually have a molar C:H ratio of at least 1.0, preferably at least 1.2, more preferably at least 1.3 and especially at least 1.4.
  • the toughest polymers such as the polyetherimides, which are associated with high char residues, will have C:H ratios greater than 1.5.
  • the polymer blends used to form the insulation preferably contain at least 30% by weight aromatic polymer, more preferably at least 50% and especially at least 60% by weight aromatic polymer based on the total polymeric component, the term aromatic polymer as used herein meaning polymers having a sufficiently high proportion of aromatic rings that the polymer has a char residue of at least 25%. More than one such polymer may be used.
  • Polymer (b) may, at least in the broadest aspect, be any organic polymer, including copolymers and blends of polymers, having a char residue of not more than 15%, preferably not more than 10%, more preferably not more than 5% and most especially not more than 2%, the most preferred polymers often having char residues of 0%. It is possible for the polymer to include one or more aromatic moieties in addition to its aliphatic moieties, and indeed a number of preferred polymers do so. However the polymer should have sufficient aliphatic nature that the C:H ratio is not more than 1.
  • aliphatic polymers and polymers containing aliphatic moieties include olefin homopolymers and copolymers of olefins with other olefins and with other monomers e.g. vinyl esters, alkyl acrylates and alkyl alkacrylates, e.g.
  • low, medium and high density polyethylene low, medium and high density polyethylene, linear low density polyethylene and ethylene alpha-olefin copolymers, ethylene/propylene rubber, butyl rubber, ethylene vinyl acetate, ethylene ethyl acrylate and ethylene acrylic acid copolymers, and linear or radial styrene diene di- or tri-block copolymers e.g.
  • polystyrene/buta- diene styrene/isoprene copolymers
  • styrene/butadiene/- styrene and styrene/isoprene/styrene hydrogenated versions of these block copolymers especially styrene ethylene/butylene/styrene block copolymers.
  • a particularly preferred class of low charring polymers is the polyamides.
  • Preferred polyamides include the nylons e.g.
  • nylon 46, nylon 6, nylon 7, nylon 66, nylon 610, nylon 611, nylon 612, nylon 11 and nylon 12, nylon 1212 and aliphatic/aromatic polyamides polyamides based on the condensation of terephthalic acid with trimethylhexamethylene diamine (preferably containing a mixture of 2,2,4- and 2,4,4-trimethylhexamethylene diamine isomers), polyamides formed from the condensation of one or more bisaminomethylnorbornane isomers with one or more aliphatic, cycloaliphatic or aromatic dicarboxylic acids e.g. terephthalic acid and optionally including one or more amino acid or lactam e.g.
  • ⁇ -caprolactam comonomers polyamides based on units derived from laurinlactam, isophthalic acid and bis-(4-amino-3-methylcyclohexyl) methane, polyamides based on the condensation of 2,2-bis-(p-aminocyclohexyl) propane with adipic and azeleic acids, and polyamides based, on the condensation of trans cyciohexane-1,4-dicarboxylic acid with the trimethyihexa- methylene diamine isomers mentioned above.
  • Other aliphatic polymers that may be used include polyesters e.g.
  • Preferred aliphatic polymers include the polyamides mentioned above, polyethylene, polybutylene terephthalate, ionomers based on metal salts of methacrylated polyethylene, acrylic elastomers e.g. those based on methyl, ethyl or n-butyl acrylate or alkoxy-substituted ethyl or n-butyl acrylate polymers containing a cure site monomer and optionally ethylene comonomer, and block copolymers having long chain ester units of the general formula:
  • G is a divalent radical remaining after the removal of terminal hydroxyl groups from a polyalkylene oxide) glycol, preferably a poly (C 2 to C 4 alkylene oxide) having a molecular weight of about 600 to 6000;
  • R is a divalent radical remaining after removal of carboxyl groups from at least one dicarboxylic acid having a molecular weight of less than about 300;
  • D is a divalent radical remaining after removal of hydroxyl groups from at least one diol having a molecular weight less than 250.
  • Preferred copolyesters are the polyether ester polymers derived from terephthalic acid, polytetramethylene ether glycol and 1,4-butane diol. These are random block copolymers having crystalline hard blocks with the repeating unit:
  • n 6 to 40.
  • Other preferred aliphatic polymers include those based on polyether and polyamide blocks, especially the so called a "polyether-ester amide block copolymers" of repeating unit:
  • A represents a polyamide sequence of average molecular weight in the range of from 300 to 15,000, preferably from 800 to 5000; and B represents a linear or branched polyoxyalkylene sequence of average molecular weight in the range of from 200 to 6000, preferably from 400 to 3000.
  • the polyamide sequence is formed from alpha, omega-aminocarboxylic acids, lactams or diamine/- dicarboxylic acid combinations that include C 4 to C 14 alkylene carbon chains, and the polyoxyalkylene sequence is based on ethylene glycol, propylene glycol and/or tetramethylene glycol, and the polyoxyalkylene sequence constitutes from 5 to 85%, especially from 10 to 50% of the total block copolymer by weight.
  • these polymers and their preparation are described in UK Patent Specifications Nos. 1,473,972, 1,532,930, 1,555,644, 2,005,283A and 2,011,450A.
  • aliphatic polymers e.g. poly 1,12-dodeca- methylene pyromellitimide or 1,13-tridecamethylene pyromellitimide, as described in U.S. patent No. 3,551,200, may be used.
  • the aliphatic polymer preferably has a C:H ratio of not more than 0.9, more preferably not more than 0.75, most preferably not more than 0.65 and especially not more than 0.55.
  • the polymer blends that are used in the wire and cable according to the invention have the advantage that they generally exhibit significantly reduced susceptibility to tracking and to arcing.
  • the propensity of the polymer blend to char when subjected to elevated temperatures, and accordingly the degree of tracking and arcing of the blend is often reduced disproportionately to the quantity of aliphatic polymer in the blend.
  • the polymeric material (including any fillers) will preferably have an elongation to break of at least 50% and especially at least 100% and a cut through value at 150°C of at least 15, preferably at least 20 N.
  • the invention provides an electrical wire or cable having electrical insulation or a jacket which comprises a crosslinked blend of:
  • the blend containing at least 20% by weight of the aromatic polymer based on the total weight of the polymer but having sufficient polymer (b) to reduce the cnar residue of the blend to not more than 20%.
  • Erosion is a phenomenon in which insulating material is removed by a vaporization process originated by an electrical discharge without the formation of electrically conductive deposits, so that failure of the insulation will not occur until complete puncture of the insulation occurs.
  • the idealised concept does not always occur in practice, and many materials may exhibit both tracking and erosion.
  • tracking and arcing are phenomena which produce a conducting char, often with little volume change in the insulation, whereas pure erosion can generate significant volume changes in the insulation with no conducting char, and may be tested for by determining the change in weight of the insulation or rate at which material is lost during this process (erosion rate).
  • the polymeric blend is described as being crosslinked, this does not mean that both or all components of the blend are crosslinked or crosslinked to the same extent.
  • the aromatic polymer will exhibit a lower degree of crosslinking than the aliphatic polymer, and in many cases the aliphatic polymer may be highly crosslinked while the aromatic polymer remains substantially uncrosslinked.
  • the polymeric composition may be cross-linked, for example, by exposure to high energy radiation.
  • Radiation cross-linking may be effected by exposure to high energy irradiation such as an electron beam or gamma-rays. Radiation dosages in the range 20 to 800 kGy, preferably 20 to 500 kGy, e.g. 20 to 200 kGy and particularly 40 to 120 kGy are in general appropriate depending on the characteristics of the polymer in question.
  • a prorad such as a polyfunctional vinyl or allyl compound
  • a prorad such as a polyfunctional vinyl or allyl compound
  • TAIC triallyl isocyanurate
  • methylene bis acrylamide, metaphenylene diamine bis maleimide or other crosslinking agents for example as described in U.S. patents Nos. 4,121,001 and 4,176,027, are incorporated into the composition prior to irradiation.
  • the polymeric composition may include additional additives, for example reinforcing or non-reinforcing fillers, stabilisers such as ultra-violet stabilisers, antioxidants, acid acceptors and anti-hydrolysis stabilisers , pigments , processing aids such as plasticizers, halogenated or non-halogenated flame retardants, fungicides and the like.
  • stabilisers such as ultra-violet stabilisers, antioxidants, acid acceptors and anti-hydrolysis stabilisers
  • pigments such as plasticizers, halogenated or non-halogenated flame retardants, fungicides and the like.
  • the wire may have only a single insulating layer. However it is possible, and often desirable for it to include one or more additional layers that are provided for other reasons.
  • the aromatic blend described herein may be employed in a dual-wall construction as a primary jacket on top of a primary insulation that comprises an aliphatic polymer having a high comparative tracking index (C.T.I.) (e.g. above 300) or a different aromatic/aliphatic blend, e.g. one having a higher C.T.I.
  • the polymer blend may be emoloyed on top of an inorganic arc control layer for example formed by a vacuum deposition process, or a wet-tracking control layer formed for example by another aliphatic polymer having a high C.T.I, (e.g. above 300) may be provided on top of the polymer blend.
  • the layer may be used as a primary insulation with an aromatic or non-aromatic primary jacket on top of the layer. Two or more of these additional layers may be provided in constructions having three or more layers.
  • the aliphatic polymer may be one of those polymers mentioned above for use in the blend with the aromatic polymer.
  • one class of aliphatic polymer that is particularly useful is the fluorinated polymers, preferably those containing at least 10%, more preferably at least 25% fluorine by weight.
  • the fluorinated polymer may be a single fluorine containing polymer or a mixture of polymers one or more of which contains fluorine.
  • the fluorinated polymers are usually homo- or copolymers of one or more fluorinated, often perfluorinated, olefinically unsaturated monomers or copolymers of such a comonomer with a non- fluorinated olefin.
  • the fluorinated polymer preferably has a melting point of at least 150°C, often at least 250°C and often up to 350°C, and a viscosity (before any crosslinking) of less than 10 4 Pa.s at a temperature of not more than 60°C above its melting point.
  • Preferred fluorinated polymers are homo- or copolymers of tetrafluoroethylene, vinylidine fluoride or hexa- fluoropropylene, and especially etnyiene/tetrafluoro- ethylene copolymers e.g.
  • the wires and cables according to the invention may be formed by conventional techniques.
  • the polymers may be blended together in a mixer, together with any additional components, pelletised, and then extruded onto a wire conductor and for this reason it is preferred for the polymers used in the invention to be melt-shapable so that the wire insulation can be formed by extrusion.
  • the wires may be used individually as equipment or "hook-up" wires, or airframe wires, or in bundles and harnesses, both jacketted and unjacketted, and may be used in multiconductor cables.
  • the wires, harnesses or cables may be unscreened or they may be provided with a screen to protect them from electromagnetic interference, as well known in the art.
  • flat cables may be formed using the insulation materials according to the invention, either employing flat conductors or round conductors.
  • Figure 1 is an isometric view of part of an electrical wire according to the invention
  • Figure 2 is a schematic view of the test arrangement for wet tracking.
  • Figure 3 is a schematic view of the test arrangement for dry arcing.
  • an electrical wire comprises a conductor 11 which may be solid or stranded as shown and is optionally tinned.
  • an inner insulating layer 12 or primary insulation has been extruded.
  • the insulation is formed from nylon 12 or a blend of nylon 12 with a polyaryl ether imide which contains about 5% by weight triallyl isocyanurate crosslinking promotor.
  • Each layer has a wall thickness of about 100 urn. After both layers have been extruded the insulation is irradiated by high energy electrons to a dose of about 120 kGy.
  • This test is designed to simulate the condition occuring when a damaged wire bundle comes into contact with an electrolyte.
  • the electrolyte may be moisture containing dust particles or other ionic contaminant. Damage to the bundle may occur through a number of reasons e.g. abrasion, hydrolysis of the insulation, ageing, etc.
  • Current flow through the electrolyte results in heating and evaporation of the solution. This causes one or more dry bands to appear across which the test voltage is dropped, resulting in small, often intense, scintillations which damage the insulation.
  • FIG. 2 shows the sample set-up.
  • a wire bundle 1 is prepared from seven 18cm lengths 2 of 20AWG tinned- copper conductor coated with a layer of the material under test.
  • the bundle 1 is arranged with six wires around one central wire and is held together using tie wraps 3 so that the wires are not twisted.
  • Two adjacent wires are notched circumferentially to expose 0.5mm bare conductor on each wire.
  • the notches 4 are arranged such that they are 5mm apart with the tie wraps 5mm either side of them.
  • each wire is stripped to enable connections to be made to the power supply via insulated crocodile clips
  • the sample is held at an angle of 30 degrees to the horizontal using a simple clamp made of an electrically insulating resin so that the damaged wires are uppermost and the stripped ends are at the upper end of the bundle.
  • a piece of filter paper 5 20 x 10mm wide is wrapped around the bundle approximately 2mm above the upper notch; this is best held in place with the upper tie wrap.
  • a peristaltic pump conveys the electrolyte from the reservoir to the sample via a dropping pipette 5, and a power supply is provided to energise the bundle.
  • the electrolyte used is 2% sodium chloride and optionally 0.02% of an ammonium perfluoroalkyl carboxylate surfactant in distilled or deionised water.
  • the pump is set to deliver this solution at a rate of approximately 100mg per minute through the pipette 6 which is positioned 10mm vertically above the filter paper 5.
  • the power is supplied by a 3-phase 400Hz 115/200V generator of at least 5kVA capacity or a single phase 50Hz 115V transformer of at least 3kVA capacity.
  • a device for recording time to failure is provided which records the time when either a wire goes open circuit, or when a circuit breaker comes out. Leakage currents can be followed with the use of current clamps surrounding the wires and connected to a suitable oscilloscope.
  • adjacent wires of the bundle are connected to alternate phases of the power supply via 7.5A aircraft-type circuit breakers e.g. Klixon with the central wire connected directly to neutral.
  • alternate wires are connected to neutral with the remaining wires including the central conductor to live.
  • a few drops of electrolyte are allowed to fall onto the filter paper to ensure saturation prior to starting the test.
  • the power is switched on and the timer started. The test is allowed to continue until:
  • failure due to the wire becoming open circuit is indicative of erosion. If failure occurs due to one or more circuit breakers coming out (result (a)) then the absence of further crepitation on resetting of the circuit breakers indicates failure due to erosion, while further crepitation indicates tracking failure.
  • This test is designed to simulate what happens when a fault in a wire bundle causes arcing under dry conditions.
  • a graphite rod is used to initiate the arc which causes thermal degradation of the insulation.
  • Continuation of the fault current can only occur through the wire bundle under test due to shorting across adjacent phases through a conductive char, or direct conductor-conductor contact such as might occur if the insulation is totally removed by the duration of the arc.
  • FIG. 3 shows the sample set-up.
  • a wire bundle 21 is prepared from seven 10cm lengths 22 of 20AWG tinned-copper conductor coated with a layer of the material under test.
  • the bundle 22 is arranged with six wires around one central wire and held together with tie wraps spaced about 5cm apart.
  • One of the outer wires is notched circumferentially between the tie wraps to expose 0.5mm bare conductor and one end of each wire is stripped to enable connections to be made via insulating crocodile clips.
  • a rod 23 is provided which is made of a spectrographically pure graphite, diameter 4.6mm, with an impurity level not more than 20ppm. It is prepared before each test by sharpening one end using a conventional pencil sharpener of European design to give an angle of 10 degrees off vertical with a tip diameter of 0.4 ⁇ 0.1mm.
  • a 100g weight 24 is clamped onto the top of the rod 23 to maintain contact during the arc initiation and also acts as a device to limit the depth of penetration of the rod by restricting its downward travel.
  • the rod passes through a PTFE bush which allows it to slide freely up and down.
  • levers enables precise positioning of the rod 23 on the wire bundle 21 which is held securely in place by means of a simple clamp 25 made of an electrically insulating resin and mounted on a block 26 made of the same material.
  • the power source can be either:
  • the fault current is detected by means of current clamps surrounding the connecting leads and the voltage at failure is measured using a 10:1 voltage probe.
  • the transducer signals are fed into a multi-channel digital storage oscilloscope where they can be displayed and manipulated to obtain power curves (voltage x current) and energy (integration of power curve).
  • the wire bundle 21 is positioned in the clamp 25 so that the notched wire is uppermost. Adjacent wires of the bundle are connected to different phases of the supply through 7.5A aircraft type circuit breakers, and the central wire is connected directly to neutral. In the case of single phase or d.c. supplies, alternate wires are connected to neutral or the negative terminal, with the remaining wires, including the central wire, connected through circuit breakers to live or the postive terminal.
  • the carbon rod is also connected to neutral or the negative terminal and positioned so that the point is in contact with the exposed conductor.
  • the gap between the 100g weight and the PTFE bush is adjusted to 0.4 mm using a suitable spacer to limit the penetration of the rod into the sample.
  • a voltage probe is connected across the damaged wire and the rod, and current clamps positioned on each of the three phases, or on the wires connected to the live side of the supply.
  • a protective screen is placed in front of the test set-up and the power switched on. A material is deemed to pass this test if:
  • non-tracking materials will have relatively few spikes in the current trace with a correspondingly low total energy consumed. Tracking materials, on the other hand, show many spikes usually on all three phases, which are accompanied by violent crepitation and large energy consumption.
  • This method is a modification of IEC 112 which measures the low voltage track resistance (up to 600V) as Comparative Tracking Index (CTI) of materials in the presence of an aqueous contaminant.
  • CTI Comparative Tracking Index
  • the samples are prepared by extruding tapes of the required composition approximately 0.5 mm thick and of sufficient width to ensure that during the test no liquid flows over the edge of the sample. Before testing, the surface of the sample is cleaned with methanol to remove any surface contamination.
  • the test apparatus is as described in IEC 112. It consists of two platinum electrodes, each with one end chisel-shaped to an angle of 30 degrees. The electrodes are symmetrically arranged such that the opposing chisel faces are vertical and 4.0 ⁇ 0.1mm apart when placed on the surface of the specimen.
  • the power supply consists of a 0.5kVA transformer capable of supplying an a.c. voltage in the range 100-600V at 50Hz.
  • a rheostat is incorporated into the circuit so that the short circuit current may be adjusted to give 1.0 ⁇ 0.1 amp.
  • An over-current relay is provided which shuts off the HV supply when a current of at least 0.5 amps flows for 2 seconds, the criteria for failure.
  • a device for dropping electrolyte solution between the electrodes is provided.
  • This consists of a peristaltic pump which draws liquid from a reservoir and pumps it out of a needle situated at height of 30-40mm above and between the electrodes.
  • the dropping rate is set to 1 drop every 30 ⁇ 5 seconds with a drop volume of 20 ⁇ 3 mm 3 .
  • the needle is cleaned and purged with several drops of electrolyte to ensure the correct concentration of reagent is used.
  • the electrolyte solution used in these tests is 0.1 ⁇ 0.002% ammonium chloride and 0.01% sodium dodecyl sulphate surfactant in deionised water and has a resistivity of 405 ⁇ 5 ohm.cm at 23°C.
  • the specimen is put into position and the electrodes lowered on to the surface. A suitable voltage is chosen and the short circuit current adjusted accordingly. The electrolyte is then allowed to drop between the electrodes until either a) tracking occurs b) at 600V, the sample withstands 50 drops.
  • CTI comparative tracking index
  • CTI is then quoted as >600 and the erosion rate of the sample is determined by measuring the thickness of the material and the time taken for the electrodes to penetrate through to the base at 400V. Erosion rate is then quoted as mm minute -1 .
  • Polyarylate A polymer having a repeat unit of formula.
  • Polyaryletherketone A polymer having a repeat unit of formula:
  • Polycarbonate A polymer having a repeat unit of the formula:
  • Polyetherimide A polymer having a repeat unit of formula:
  • Polyethersulphone A polymer having a repeat unit of formula:
  • Polyetherblock amide A polymer having a repeat unit of the formula:
  • PA represents the polyamide segment
  • PE represents the polyether segment
  • Polyamide I A polymer formed from a mixture of 2,2,4-, and 2,4,4-trimethyhexamethylene diamine and terephthalic acid (ex Dynamit Novel).
  • Polyamide II A polymer formed from a mixture of laurinlactam, bis-(4-amino-3-methylcyclohexyl) methane and isophthalic acid (ex EMS Chemie).
  • Poly(ether-ester) block copolymer A block copolymer comprising approximately
  • poly (butylene glycol polyether terephthalate) soft blocks 43% by weight poly (butylene glycol polyether terephthalate) soft blocks.
  • Polyester Amide An elastomer having polyester blocks formed from nonane dioic acid/1,4-butanediol reacted with 1,1'-methylene bis (isocyanatobenzene).
  • Polyphenylene Oxide A polymer having the repeat unit:
  • Polyethersulphone II A polymer having the repeat unit:
  • the plaques and wire samples were cross-linked, unless otherwise indicated, by exposure to an electron beam for a dosage of 100-200 kGy.
  • the wires and plaques were subjected to che comparative tracking index and dry tracking test and in some cases the wet tracking test, and the char values of the blends were measured.
  • the molar C:H ratios and char residue values for the aliphatic polymers are given in Table I, and the test results are given in Table II.
  • the actual and predicted char residue values for Examples 1 to 5 and Control A are shown graphically in Figure 4.
  • Example 1 exhibited an erosion rate of 0.018 mm minute -1 as compared with a value of 0.061 mm minute -1 for the equivalent un-crosslinked sample.
  • Blends of a polyether imide with a range of aliphatic polymers were formed and tested as described above .
  • the blends had the following compositions :
  • Samples of blends of nylon 12 with a range of aromatic polymers were formed and tested as described above.
  • the samples had the following compositions.
  • Example 29 exhibited an erosion rate of less than 0.005 mm minute -1 as compared with an uncrosslinked value of 0.018 mm minute -1
  • that of Example 34 exhibited a value of 0.027 mm minute -1 as compared with a value of 0.052 mm minute -1 for the uncrosslinked sample.

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Organic Insulating Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)
EP88905961A 1987-07-10 1988-07-08 Elektrischer draht und elektrisches kabel Withdrawn EP0365582A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB878716304A GB8716304D0 (en) 1987-07-10 1987-07-10 Electrical wire & cable
GB8716304 1987-07-10

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EP0365582A1 true EP0365582A1 (de) 1990-05-02

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JP (1) JPH02504200A (de)
GB (1) GB8716304D0 (de)
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WO (1) WO1989000756A1 (de)

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IT1251533B (it) * 1991-10-31 1995-05-16 Pirelli Cavi Spa Metodo per preparare una miscela polimerica per isolanti e rivestimenti di cavi, miscela polimerica cosi' prodotta e cavi che la incorporano
US6296935B1 (en) * 1996-08-22 2001-10-02 The Furukawa Electric Co., Ltd. Multilayer insulated wire and transformer using the same
US6066806A (en) * 1997-08-19 2000-05-23 The Furukawa Electric Co., Ltd. Insulated wire
JPH11176245A (ja) * 1997-10-14 1999-07-02 Furukawa Electric Co Ltd:The 多層絶縁電線およびそれを用いた変圧器
US7217885B2 (en) 2004-12-17 2007-05-15 General Electric Company Covering for conductors
US7220917B2 (en) 2004-12-17 2007-05-22 General Electric Company Electrical wire and method of making an electrical wire
US7084347B2 (en) 2004-12-17 2006-08-01 General Electric Company Abrasion resistant electrical wire
US7332677B2 (en) 2004-12-17 2008-02-19 General Electric Company Multiconductor cable assemblies and methods of making multiconductor cable assemblies
US7776441B2 (en) 2004-12-17 2010-08-17 Sabic Innovative Plastics Ip B.V. Flexible poly(arylene ether) composition and articles thereof
US7741564B2 (en) 2004-12-17 2010-06-22 Sabic Innovative Plastics Ip B.V. Electrical wire and method of making an electrical wire
JP2009126986A (ja) * 2007-11-27 2009-06-11 Totoku Electric Co Ltd 高耐熱性自己融着塗料および高耐熱性自己融着絶縁電線
EP3512913B1 (de) * 2016-09-14 2020-07-01 Basf Se Polyester für profilextrusion und/oder rohrextrusion

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EP0135124A3 (de) * 1983-08-23 1986-11-20 General Electric Company Vernetzbare, flammwidrige Masse aus Poly(phenylenether) und Elastomeren
CA1257433A (en) * 1984-06-29 1989-07-11 Stephen B. Rimsa Molded electrical device and composition therefore
CA1241482A (en) * 1985-04-16 1988-08-30 John E. Leland Poly(arylene sulfide) compositions with improved insulation resistance and cracking resistance

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Title
See references of WO8900756A1 *

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IL87052A (en) 1993-03-15
IL87052A0 (en) 1988-12-30
WO1989000756A1 (en) 1989-01-26
GB8716304D0 (en) 1987-08-19

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