EP0374545A2 - Commutateur - Google Patents
Commutateur Download PDFInfo
- Publication number
- EP0374545A2 EP0374545A2 EP89122151A EP89122151A EP0374545A2 EP 0374545 A2 EP0374545 A2 EP 0374545A2 EP 89122151 A EP89122151 A EP 89122151A EP 89122151 A EP89122151 A EP 89122151A EP 0374545 A2 EP0374545 A2 EP 0374545A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- switch
- switching device
- sleeve
- injection
- molded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000001746 injection moulding Methods 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000012528 membrane Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 238000005538 encapsulation Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/02—Bases, casings, or covers
- H01H9/04—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
Definitions
- the invention relates to a method for encapsulating a switch with the features of the preamble of claim 1 and a switching device produced by the method.
- the switch to be encapsulated is introduced into a mostly multi-part housing, which is held together by plastic, screwed, glued or poured out and sealed.
- These known manufacturing methods are costly and inevitably include several operations that can affect the function of the switch and the tightness of the encapsulation.
- the object of the invention is to further develop a method for encapsulating a switch in such a way that a reduction in the amount of work and a switch closure that is gentle on the switch function is achieved with simple means, which has a high level of safety and can be used in particularly endangered surroundings.
- An advantageous switching device produced by the method is characterized by the features of claim 2.
- the switching device 1 includes a switch 2, which can preferably be designed as a microswitch.
- the microswitch 2 has a plunger 3 which protrudes on the upper switch surface 4 in the drawing.
- Electrical conductors 5 can be provided on the opposite lower side, which can be combined individually or in a hose line and Connections 6 on the underside 7 of the switch 2 can be fixed, for example, by means of screws, soldering or welding.
- the conductors 5 have a cable lug 8 which is fixed at the connection 6.
- the switch 2 In a plane above the connections 6, the switch 2 has two through bores 9 through which fastening screws or the like, not shown here, can be inserted.
- a hood 10 is placed over the switch 2, which closely encloses the essentially rectangular microswitch 2 on the four side surfaces and on the upper switch surface 4.
- the hood 10 At the top, the hood 10 has a guide sleeve 11 which can expediently be formed with the hood 10 in the same material.
- a seal 13 which is preferably designed as an O-ring, can be provided, which can be mounted in an annular groove 14, which is expediently formed coaxially to the guide sleeve 12 on the end face facing the switch 2, and on the upper switch surface 4 is present, so that here a gas-tight seal is provided between the hood 10 or the guide sleeve 11 and the switch 2.
- the seal 13 can be expediently made of a rubber-elastic material.
- An actuator 15 can be mounted in a preferably stepped bore of the guide sleeve 11 in such a way that an ignition-resistant gap is formed.
- the actuator 15 acts against the plunger 3 and can be rigid in the axial direction.
- the actuator 15 cannot be rigid, but rather, according to the exemplary embodiment shown, be designed as a so-called overstroke segment and, for this purpose, have a pot-shaped lower part 16 and a hollow cylindrical head part 17, which can be pressed into the lower part 16 against the force of a helical compression spring 18 when the lower part 16 acting against the plunger 3 has been displaced axially downward against the switch 2.
- the FIG. 1 clearly shows that both the lower part 16 and the head part 17 are axially guided in the guide sleeve 11 and that the telescopic head part 17 is also guided on the inner surface of the pot-shaped wall of the lower part 16.
- the actuator 15 has a hood-shaped membrane 19 which has a bead-shaped peripheral edge 20.
- the bead 20 is supported in a groove 21 formed on the upper end face of the guide sleeve 11.
- the membrane 19 can have a stop 22 at the top, which rests on the head part 17 and on which an actuating lever 23 or the like can rest, which is pivotably mounted on an axis 24.
- the actuating lever 23 can also be supported by a coil spring 25 shown in dashed lines. If the actuating lever 23 is pivoted downward against the force of the helical spring 25 and against the stop 22, the actuator 15 is displaced axially downward, so that the plunger 3 is immersed in the switch 2. If the actuation stroke is greater than the stroke required for the actuation of the plunger 3, the head part 17 of the actuator is immersed 15 in the lower part 16.
- the switching device 1 has on the outside only a plastic injection-molded sleeve 26 which encloses the switch 2, the hood 10 with the guide sleeve 11 and the connections 6 with the conductors 5 in an explosion-protected manner, that is to say explosion-proof, preferably closely, so that there are no voids.
- an injection molded edge 27 of the injection molded cover 26 overlaps the bead 20 of the membrane 19, so that the membrane edge 20 is clamped gas-tight in the guide sleeve groove 21.
- the electrical conductors 5 are tightly and gas-tightly enclosed by the plastic injection-molded sleeve 26, so that the homogeneous plastic injection-molded sleeve 26 alone provides an absolutely sealed encapsulation of the switch 2 and the associated parts.
- the injection molded encapsulation according to the invention consists of a homogeneous wall thickness which extends over the entire circumference, including all functional parts.
- the switch parts can be encapsulated directly in a single injection molding operation, in which case both thermoplastic and thermosetting plastic can be injected as a hermetically sealed casing.
- a major advantage is that after the completion of the spraying process, the hermetically sealed encapsulation is completely produced and no further sealing work as with the known switches is necessary, so that overall a technically better switching device and also a significant cost saving is achieved.
- the gas-tight and explosion-proof plastic sleeve 26 produced by the injection molding process can have approximately the same wall thicknesses all around. In a preferred embodiment, however, it may be advantageous to design the lower part 32 of the injection-molded casing, in which the connections 6 and the electrical conductors 5 are embedded gas-tight, to be substantially thicker, for example five to ten times thicker, than the side walls of the plastic injection-molded casing 26, so that extremely long insulating distances are provided and safe use in an explosive atmosphere is guaranteed.
- the switching insert 2 itself is not exposed to any risks with regard to damage or malfunction, so that a high level of security is provided for permanent functionality. Because of the injection molding encapsulation method according to the invention, no additional measures need to be taken for a careful sealing, since the preferably gas-tight encapsulation can take place directly in a single injection molding encapsulation process.
Landscapes
- Manufacture Of Switches (AREA)
- Switch Cases, Indication, And Locking (AREA)
- Switches That Are Operated By Magnetic Or Electric Fields (AREA)
- Oscillators With Electromechanical Resonators (AREA)
- Thermally Actuated Switches (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3842960 | 1988-12-21 | ||
| DE3842960A DE3842960A1 (de) | 1988-12-21 | 1988-12-21 | Verfahren zum kapseln eines schalters und danach hergestellte schaltvorrichtung |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0374545A2 true EP0374545A2 (fr) | 1990-06-27 |
| EP0374545A3 EP0374545A3 (fr) | 1991-09-04 |
| EP0374545B1 EP0374545B1 (fr) | 1995-03-08 |
Family
ID=6369681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89122151A Expired - Lifetime EP0374545B1 (fr) | 1988-12-21 | 1989-11-30 | Commutateur |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0374545B1 (fr) |
| AT (1) | ATE119708T1 (fr) |
| DE (2) | DE3842960A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0591796A3 (fr) * | 1992-10-05 | 1995-01-04 | Reinhold Barlian | Dispositif de commutation. |
| WO2006032324A1 (fr) * | 2004-09-17 | 2006-03-30 | Huf Hülsbeck & Fürst Gmbh & Co. Kg | Unite modulaire electrique comprenant un actionneur pour un circuit electrique dans un vehicule |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4312736C2 (de) * | 1993-04-20 | 1998-09-10 | Karl Kapfer | Explosionsgeschütztes Microschalterbauteil |
| DE19719436C2 (de) * | 1997-05-13 | 1999-06-17 | Walter Soehner Gmbh & Co | Spritzgußgehäuse |
| DE20116502U1 (de) | 2001-10-09 | 2002-01-03 | Somfy, Cluses | Betätigungsvorrichtung für einen elektrischen Schalter |
| JP3722287B2 (ja) * | 2002-06-11 | 2005-11-30 | アサ電子工業株式会社 | リミットスイッチ |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1197956B (de) * | 1955-07-18 | 1965-08-05 | Honeywell Inc | Abgedichteter Schalter |
| CH399568A (de) * | 1962-08-03 | 1965-09-30 | Edwin Dr Guignard | Hermetisch verschlossenes Gehäuse mit eingebautem, mechanisch betätigbarem elektrischen Schalter |
| DE1590938A1 (de) * | 1966-09-12 | 1970-04-16 | Oberweimar Elektroinstallation | Schlagwetter- und explosionsgeschuetzter,druckfest gekapselter Einbaupaketschalter |
| FR2005015A1 (fr) * | 1968-03-29 | 1969-12-05 | Microprecision Electroni | |
| DE2018763B2 (de) * | 1970-04-18 | 1975-02-20 | Veb Kombinat Schaltelektronik, X 8717 Oppach | Verfahren zum Umhüllen von Schaltgeräten |
| DE8304932U1 (de) * | 1983-02-23 | 1984-10-31 | Kapfer, Karl, 7108 Möckmühl | Explosionssicherer Leuchtschalter und Leuchttaster |
-
1988
- 1988-12-21 DE DE3842960A patent/DE3842960A1/de active Granted
-
1989
- 1989-11-30 DE DE58909088T patent/DE58909088D1/de not_active Expired - Lifetime
- 1989-11-30 EP EP89122151A patent/EP0374545B1/fr not_active Expired - Lifetime
- 1989-11-30 AT AT89122151T patent/ATE119708T1/de not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0591796A3 (fr) * | 1992-10-05 | 1995-01-04 | Reinhold Barlian | Dispositif de commutation. |
| WO2006032324A1 (fr) * | 2004-09-17 | 2006-03-30 | Huf Hülsbeck & Fürst Gmbh & Co. Kg | Unite modulaire electrique comprenant un actionneur pour un circuit electrique dans un vehicule |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE119708T1 (de) | 1995-03-15 |
| EP0374545A3 (fr) | 1991-09-04 |
| DE3842960C2 (fr) | 1990-11-08 |
| DE58909088D1 (de) | 1995-04-13 |
| EP0374545B1 (fr) | 1995-03-08 |
| DE3842960A1 (de) | 1990-06-28 |
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