EP0384146A2 - Modèle positif de base pour faire une empreinte galvanoplastique de feuilles métalliques - Google Patents
Modèle positif de base pour faire une empreinte galvanoplastique de feuilles métalliques Download PDFInfo
- Publication number
- EP0384146A2 EP0384146A2 EP90101441A EP90101441A EP0384146A2 EP 0384146 A2 EP0384146 A2 EP 0384146A2 EP 90101441 A EP90101441 A EP 90101441A EP 90101441 A EP90101441 A EP 90101441A EP 0384146 A2 EP0384146 A2 EP 0384146A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- metal foil
- galvanoplastic
- roughened
- master mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N7/00—Shells for rollers of printing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F22/00—Means preventing smudging of machine parts or printed articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/02—Top layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/10—Location or type of the layers in shells for rollers of printing machines characterised by inorganic compounds, e.g. pigments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12389—All metal or with adjacent metals having variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12431—Foil or filament smaller than 6 mils
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12993—Surface feature [e.g., rough, mirror]
Definitions
- the invention relates to a metal foil produced from a master mold by means of galvanoplastic molding as an elevator for sheet-guiding cylinders and / or drums of rotary printing presses, one surface of which is smooth and the opposite surface of which is surface-structured.
- the known metal foils of this type preferably consist of solid nickel and have a surface structure which essentially corresponds to the glass bead cloth which is also known for the same purposes.
- An advantage of these metal foils is the fact that the surface structure is largely reproducible. This is important for speedy use in printing operations, for example for the control-free exchange of a damaged metal foil for a new one.
- a disadvantage of these metal foils is that there is no optimal surface topography with regard to various work requirements.
- EP-PS 17 776 in which the sheet-guiding film as a lift for impression cylinders of rotary printing presses for perfecting is made smooth on one surface and distributed statistically uniformly on the opposite surface.
- the spherical caps are of the same height and in which the film is formed by a support layer and a cover layer, the supports layer of nickel or plastic with a high modulus of elasticity, for example polyamide or PVC, with a thin chrome layer which compensates for its micro-roughness and is applied as a cover layer on the spherical cap side. The compensation of only the micro roughness does not change the intended, very uniform spherical cap topography of the surface.
- DE-PS 12 58 873 proposes surface structures of a impression cylinder or an aluminum foil to be assigned to it, which is designed as a chrome surface with a roughness (RMS) of between 2 and 7.5 ⁇ m.
- RMS roughness
- this compromise is not optimally achieved.
- this solution has the disadvantage that it is not reproducible with regard to the surface structure. Even if one reproduces the roughness dimension (viewed on average over the entire film) with an acceptable tolerance, the overall surface structure of each film differs very significantly from the other film or each cylinder surface from the next cylinder surface. The reproducible blasting treatment of such thin aluminum foils is also problematic, as is their stability in use. All previously known products with a blasted surface are therefore unique.
- the object of the present invention is to design a generic metal foil in such a way that with optimal adaptation of the surface structure to the functional conditions of the The reproducibility of the film is always identical.
- a metal foil is provided as an elevator for sheet-guiding cylinders and / or drums of rotary printing presses, the surface structure of which basically represents the duplicate of a surface produced by beam roughening (and then freed from undercuts), and on the one hand is clearly highly reproducible at all times and on the other hand optimal Bring conditions to prevent smearing.
- the structure of a beam-roughened and correspondingly leveled surface offers the most favorable compromise, both directly (as a positive profile) and with its negative profile, in particular with regard to the proportion of load, washability of the metal foil and prevention of smearing. All together brings optimal conditions of use.
- the essence of the invention is the realization that this optimization can be achieved if the roughness elevations of a surface (the original form) produced by blasting are leveled and thereby freed from any undercuts, so that the finished metal foil can have no depressions expand towards the depth or no increases with an overhang.
- the blasting treatment for roughening the top of the master mold can be carried out by known blowing or blasting methods, for example by shot peening.
- the surface created in this regard can also be equipped with a chrome layer - also to stabilize and extend the service life. Such a chrome layer, applied to a surface topography generated by radiation and then galvanically leveled, further improves the surface compensation because, for example, because of the lack of undercuts, there are no electrolytically preferred edges / tips etc.
- the corresponding metal foil can also be used as a covering for the printing cylinder of a rotary printing press.
- the crests are ideally suited to increase the coefficient of friction of the cylinder surface, so that the paper tensile forces for the grippers can be smaller; pulling the sheet out of the grippers is still prevented.
- the design of the domes can be adapted to the respective application (first transfer cylinder, third transfer cylinder, pressure cylinder, delivery drum or the like). Despite the relatively thin structure, the design is very durable. The surface in contact with the arch is also easy to clean. The flattened flanks of the ridges avoid nests for paint accumulation or residues of any cleaning agent.
- the respective blasting process for roughening the top of the master mold enables a far-reaching adaptation to the later intended use of the metal foil to be achieved than was previously possible with the metal foils that were previously electroplated in spherical cap structure. Because of the optimal load-bearing components that such a topography entails, such a metal foil is also ideally suited for making a very fine adjustment to different paper thicknesses on a cylinder by placing the foil underneath.
- Fig. 1, 1 denotes a section of the top of the master form as a partial cross-sectional view.
- this archetype can have the shape of a cylinder, which is preferably made of aluminum. It has the upper side O, which is surface-structured, the surface structure being achieved by blasting, for example shot peening, so that the elevations 2 with the undercuts 2 'and the depressions 3 have been created.
- This structured surface is then electroplated with a chrome layer 4.
- the chrome layer 4 changes at the points 4 ', that is, in front of exposed points of the elevations 2, the topography of the surface, for example at 4 ⁇ , but more so that the undercuts increase.
- undercuts are the reason why the beam-roughened surface appears in many respects to be less favorable than, for example, a spherical cap topography. If the undercuts are removed, the beam-roughened surface has been found to be superior to all other surface structures, as was found.
- This chrome layer 4 is then covered with a bright nickel layer 5. This completely flattens the surface and in particular the flanks of the chrome-layered elevations / depressions, so that there are no longer any undercuts / undercuts, be it the undercuts from the blasting treatment or those from the galvanic application of the chrome layer 4.
- the leveling electroplating layer 5 (bright nickel layer ) generated top of the original form 1 is now used for the galvanoplastic impression of the Metal foil 7 according to FIG. 2.
- Its material preferably consists of nickel. Your side coming into contact with the arch has the negative profile of the structural profile generated by blasting, but without any overhangs on the flanks 8 of its elevations 9, which not only optimizes them in terms of printing function, but also improves them in terms of cleaning technology and avoids nests for long-term corrosion .
- This metal foil 7 can be directly the metal foil according to the invention or the negative form N for producing a metal foil 7 ', shown in Fig. 3.
- Both the metal foil 7 and 7' are always material-homogeneous duplicates of the corresponding original mold surface, whereby for the positive version according to 7 ', it is very important that the differently high contact surfaces (mountain peaks) are provided relatively widely and can be influenced with regard to their position and formation, the factors of material homogeneity and the lack of any undercuts to these together contribute to the optimization of use.
- the metal foil 7 can still be coated with a thin chrome layer 10 after the electroplating, which not only optimizes the stability but also the lubrication-preventing behavior.
- the metal foil 7 ' so in which the positive profile of the original form is equipped with this thin chrome layer 10'.
- the thickness of the chrome layer 4 is preferably 40-50 mü, that of the bright nickel layer at 10-15 mü.
Landscapes
- Printing Plates And Materials Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
- Laminated Bodies (AREA)
- Laser Beam Processing (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
- Rotary Presses (AREA)
- Electroplating And Plating Baths Therefor (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3905679A DE3905679A1 (de) | 1989-02-24 | 1989-02-24 | Metallfolie als aufzug fuer bogenfuehrende zylinder und/oder trommeln an rotationsdruckmaschinen |
| DE3905679 | 1989-02-24 | ||
| SG160394A SG160394G (en) | 1989-02-24 | 1994-11-04 | Positive original template for galvanoplastic shape of metallic foils |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0384146A2 true EP0384146A2 (fr) | 1990-08-29 |
| EP0384146A3 EP0384146A3 (fr) | 1991-07-10 |
| EP0384146B1 EP0384146B1 (fr) | 1994-07-13 |
Family
ID=25878120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP90101441A Expired - Lifetime EP0384146B1 (fr) | 1989-02-24 | 1990-01-25 | Modèle positif de base pour faire une empreinte galvanoplastique de feuilles métalliques |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US5102744A (fr) |
| EP (1) | EP0384146B1 (fr) |
| JP (1) | JPH0794193B2 (fr) |
| AT (1) | ATE108374T1 (fr) |
| AU (1) | AU626978B2 (fr) |
| CA (1) | CA2008575A1 (fr) |
| DE (2) | DE3905679A1 (fr) |
| ES (1) | ES2058615T3 (fr) |
| HK (1) | HK21195A (fr) |
| SG (1) | SG160394G (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1040921A1 (fr) * | 1999-03-27 | 2000-10-04 | Koenig & Bauer Aktiengesellschaft | Surface pour pièces de machine dans machines d'impression |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19515394C1 (de) * | 1995-04-26 | 1996-05-23 | Roland Man Druckmasch | Verfahren zur Herstellung einer Oberflächenstruktur und dessen Anwendung, vorzugsweise für einen Druckmaschinenzylinder |
| AU2001296868A1 (en) | 2000-09-11 | 2002-03-26 | Allison Advanced Development Company | Mechanically grooved sheet and method of manufacture |
| US6811863B2 (en) | 2001-07-20 | 2004-11-02 | Brite Ideas, Inc. | Anti-marking coverings for printing presses |
| AU2007249795B2 (en) | 2006-05-12 | 2012-06-28 | Printguard, Inc. | Fixture for anti-marking coverings for printing presses |
| DE502007004370D1 (de) * | 2006-07-17 | 2010-08-26 | Heidelberger Druckmasch Ag | Verfahren zum Herstellen einer strukturierten, drucktechnischen Oberfläche |
| US20090277677A1 (en) * | 2008-05-12 | 2009-11-12 | Occam Portfolio Llc | Electronic Assemblies without Solder and Method for their Design, Prototyping, and Manufacture |
| US8462391B2 (en) * | 2009-03-13 | 2013-06-11 | Heidelberger Druckmaschinen Ag | Method for producing a pseudo-stochastic master surface, master surface, method for producing a cylinder cover, cylinder cover, machine processing printing material, method for producing printed products and method for microstamping printing products |
Family Cites Families (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1789273A (en) * | 1929-11-04 | 1931-01-13 | Stanley Works | Process of ornamenting strip metal |
| US2020177A (en) * | 1933-11-03 | 1935-11-05 | Leo E Grove | Method of manufacturing slip sheets |
| DE639956C (de) * | 1934-08-28 | 1936-12-16 | Original Checko G M B H | Einlegeblatt fuer Schreibmaschinen u. dgl. zum Erzielen nicht radierbarer Schrift |
| FR956760A (fr) * | 1943-04-19 | 1950-02-07 | ||
| US2991544A (en) * | 1957-05-07 | 1961-07-11 | American Can Co | Bright surfaced metal sheets and method of producing same |
| US3161130A (en) * | 1963-05-27 | 1964-12-15 | Miller Printing Machinery Co | Printing apparatus |
| US3398442A (en) * | 1965-03-04 | 1968-08-27 | Gar Prec Products Inc | Metal abrasive sheet and a method of making same |
| US3556874A (en) * | 1967-08-01 | 1971-01-19 | Republic Steel Corp | Metal articles with controlled finish |
| US3649474A (en) * | 1969-12-05 | 1972-03-14 | Johns Manville | Electroforming process |
| CH591570A5 (fr) * | 1972-11-28 | 1977-09-30 | Buser Ag Maschf Fritz | |
| DE2446188C3 (de) * | 1974-09-27 | 1983-11-24 | Heidelberger Druckmaschinen Ag, 6900 Heidelberg | Bogenführende Mantelfläche von Gegendruckzylindern oder Bogenüberführungszylindern in Rotationsoffsetdruckmaschinen |
| CH578940A5 (fr) * | 1975-02-14 | 1976-08-31 | Von Roll Ag | |
| US4088544A (en) * | 1976-04-19 | 1978-05-09 | Hutkin Irving J | Composite and method for making thin copper foil |
| CH620863A5 (en) * | 1977-06-24 | 1980-12-31 | Von Roll Ag | Metal foil with sheet-bearing surface |
| DD136480A1 (de) * | 1978-05-26 | 1979-07-11 | Herbert Patzelt | Ein-oder mehrschichtiger mantel fuer bogenfuehrende zylinder |
| DE2916505A1 (de) * | 1979-04-24 | 1980-10-30 | Heidelberger Druckmasch Ag | Bogenfuehrende folie als aufzug fuer gegendruckzylinder |
| EP0036316B1 (fr) * | 1980-03-17 | 1986-03-05 | Nippon Paint Co., Ltd. | Plaque pour impression lithographique |
| GB2081178A (en) * | 1980-07-29 | 1982-02-17 | Heidelberger Druckmasch Ag | Sheet-guiding Foil as a Dressing for Back Pressure Cylinders |
| JPS5825592A (ja) * | 1981-08-06 | 1983-02-15 | Masao Umehara | 重力による落下の衝撃力を取り出す装置 |
| US4735883A (en) * | 1985-04-06 | 1988-04-05 | Canon Kabushiki Kaisha | Surface treated metal member, preparation method thereof and photoconductive member by use thereof |
| DE3537483C1 (de) * | 1985-10-22 | 1986-12-04 | Kernforschungszentrum Karlsruhe Gmbh, 7500 Karlsruhe | Verfahren zum Herstellen einer Vielzahl plattenfoermiger Mikrostrukturkoerper aus Metall |
| US4775599A (en) * | 1985-12-24 | 1988-10-04 | Kawasaki Steel Corporation | Cold rolled steel sheets having an improved press formability |
| DE3815977A1 (de) * | 1988-05-10 | 1989-11-30 | Mtu Muenchen Gmbh | Folienzwischenlage zur fuegung von reibkorrosionsgefaehrdeten maschinenbauteilen |
-
1989
- 1989-02-24 DE DE3905679A patent/DE3905679A1/de active Granted
-
1990
- 1990-01-24 AU AU48798/90A patent/AU626978B2/en not_active Ceased
- 1990-01-25 CA CA002008575A patent/CA2008575A1/fr not_active Abandoned
- 1990-01-25 EP EP90101441A patent/EP0384146B1/fr not_active Expired - Lifetime
- 1990-01-25 DE DE59006386T patent/DE59006386D1/de not_active Expired - Fee Related
- 1990-01-25 ES ES90101441T patent/ES2058615T3/es not_active Expired - Lifetime
- 1990-01-25 AT AT90101441T patent/ATE108374T1/de active
- 1990-02-26 US US07/485,242 patent/US5102744A/en not_active Expired - Lifetime
- 1990-02-26 JP JP2042731A patent/JPH0794193B2/ja not_active Expired - Fee Related
-
1994
- 1994-11-04 SG SG160394A patent/SG160394G/en unknown
-
1995
- 1995-02-16 HK HK21195A patent/HK21195A/xx not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1040921A1 (fr) * | 1999-03-27 | 2000-10-04 | Koenig & Bauer Aktiengesellschaft | Surface pour pièces de machine dans machines d'impression |
Also Published As
| Publication number | Publication date |
|---|---|
| AU4879890A (en) | 1990-08-30 |
| DE3905679C2 (fr) | 1992-07-02 |
| EP0384146B1 (fr) | 1994-07-13 |
| ES2058615T3 (es) | 1994-11-01 |
| EP0384146A3 (fr) | 1991-07-10 |
| AU626978B2 (en) | 1992-08-13 |
| HK21195A (en) | 1995-02-24 |
| DE3905679A1 (de) | 1990-08-30 |
| ATE108374T1 (de) | 1994-07-15 |
| JPH0794193B2 (ja) | 1995-10-11 |
| DE59006386D1 (de) | 1994-08-18 |
| JPH02276689A (ja) | 1990-11-13 |
| US5102744A (en) | 1992-04-07 |
| SG160394G (en) | 1995-03-17 |
| CA2008575A1 (fr) | 1990-08-24 |
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