EP0393540A2 - Procédé de revêtement galvanique de segments de surface, qui sont situés sur la surface d'un objet et outil fabriqué selon ce procédé, en particulier meule de rectification - Google Patents
Procédé de revêtement galvanique de segments de surface, qui sont situés sur la surface d'un objet et outil fabriqué selon ce procédé, en particulier meule de rectification Download PDFInfo
- Publication number
- EP0393540A2 EP0393540A2 EP90107126A EP90107126A EP0393540A2 EP 0393540 A2 EP0393540 A2 EP 0393540A2 EP 90107126 A EP90107126 A EP 90107126A EP 90107126 A EP90107126 A EP 90107126A EP 0393540 A2 EP0393540 A2 EP 0393540A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- base body
- corrugation
- coated
- segment surfaces
- segments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000000227 grinding Methods 0.000 title claims abstract description 18
- 239000011248 coating agent Substances 0.000 title claims description 16
- 238000000576 coating method Methods 0.000 title claims description 16
- 239000011810 insulating material Substances 0.000 claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 239000004922 lacquer Substances 0.000 claims description 8
- 239000006061 abrasive grain Substances 0.000 claims description 7
- 229920003002 synthetic resin Polymers 0.000 claims description 4
- 239000000057 synthetic resin Substances 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 2
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000009713 electroplating Methods 0.000 abstract 1
- 239000002245 particle Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0018—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by electrolytic deposition
Definitions
- a galvanic application of metals or metallically bound substances on the surface of a base body is carried out for a wide variety of purposes. For example, it is customary to apply a metallic layer galvanically to a base body for protection against corrosion or to influence the surface roughness of the body or to provide protection against wear or to provide the base body, in particular a piece of jewelry, with a decoration. Furthermore, these methods are generally used in the production of grinding tools, in particular grinding wheels, in order to provide the surface of a base body with metal-bonded grinding grains.
- both the coated segment surfaces and the uncoated open surfaces of the base body in terms of their shape, size and Distance should be constant.
- Either the free surfaces or the coated segment surfaces can represent certain geometrical shapes such as circles, circular surfaces, rectangles, circular blanks or, for example, helical figures on cylindrical base bodies.
- the metallic base body or the base body provided with a metallic coating is connected to an electrode and introduced into the galvanic bath, in which a second electrode is applied to the metallic material dispenser. If the circuit is closed, the galvanic layer from the donor metal is deposited on the surface of the metallic conductive base body. If only geometrically defined, that is to say limited, surface segments are to be coated, then the deposition-free surface segments must be covered. According to known methods, this is done, for example, by partially painting the base body or by introducing it into complicated shapes Men, in which the base body is partially covered compared to the galvanic bath or for example by masking off those surface sections that should remain free. However, these known methods are particularly expensive when relatively small, geometrically defined areas are provided both for a coating and as areas that remain free.
- the object of the invention is to provide a method for coating the segment surfaces of a base body by means of electrodeposition, according to which extremely small segments and free spaces in a desired size and depth can be produced with little effort on curved surfaces.
- the surface of the base body is first mechanically provided with a corrugation or knurling, which is coated with an insulating material such as a lacquer, and then exposed segment surfaces are created by removing the surface, the segment surfaces are galvanically coated, and that between the coated segment surfaces lying insulating material is removed.
- a base body made of an electrically conductive material such as aluminum can be deformed on its surface by rolling with a hard roller or the like in such a way that its surface has a corrugation which consists of intersecting grooves. If these are notch-shaped grooves running transversely to one another, the corrugation consists of pyramid-shaped bodies standing next to one another, which are particularly suitable for the production of grinding wheels for reasons which will be explained below.
- the surface shaped in this way is then completely covered with an insulating material, which preferably consists of a synthetic resin lacquer such as acrylic resin, so that the base body only needs to be immersed. In this state, galvanic deposition on the surface of the base body would not be possible.
- the surface of the base body to be coated is exposed by removing the outer layer of paint until the surfaces to be coated become visible should be tested.
- the depth of the later exposed spaces can be predetermined by a further removal by machining, if the segments have a circular or rectangular or square cross section, for example. If the corrugation or knurling has been carried out beforehand in such a way that the protruding segments have the shape of pyramids, the size of the segment surfaces to be coated can be determined by the extent of the removal of the base body, since they cut with progressive chip removal from the top of the pyramid to the bottom increases continuously as the depth of the gaps decreases. After the cutting process, the insulating material is initially left in the gaps, so that the galvanic deposition of a metal or a metal with abrasive grains is then restricted to the exposed, outer segment surfaces.
- the spaces be cleaned by removing the insulating compound or the lacquer, for example by dissolving it or washing it.
- a shape in the manner of a cylinder which in turn bears a corrugation, which already the manufacture of the base body is incorporated into its surface.
- a multi-part cylindrical shape can be used, which is provided with a corrugation on its inside, the base body to be produced, for example, consisting of a core made of plastic, which carries a ring made of plastic and a metallic filler, which in the annular space between the core and Form is pressed in, so that using one and the same form is already provided with a corrugation during the manufacture of a base body and therefore requires no after-treatment.
- the grinding wheel shown in part in FIG. 1 consists of a base body 1, which is provided on its peripheral surface with strip-shaped segments 2, which carry a galvanically deposited coating of abrasive grains with a metal bond such as nickel. Of this coating, the metallic coating is 8 and the abrasive grains are 9. Between Segments 2 are strip-shaped depressions 3 for the reception of chips and the supply and discharge of cooling water.
- the exemplary embodiment according to FIG. 2 and the section corresponding to FIG. 3 show smaller segments 2 with a square cross-section and interstices or depressions 3.
- These corrugations or knurls can also be produced by roller burnishing if the base body 1 is made, for example, of a relatively soft material such as There is aluminum in which the profile is pressed or pressed in with a hard roller.
- the embodiment of a grinding wheel according to Figures 4 to 9 shows a corrugation 4, which is composed of pyramid-shaped bodies 5, which can also be produced by rolling with a hard roller from transverse grooves.
- the corrugation 4 is coated with a lacquer 6 made of acrylic resin or another insulating material up to the tips of the pyramid-shaped bodies 5 after its production.
- the outer lacquer layer 6 as well as the tips of the pyramid-shaped body 5 lying underneath can be removed by machining, so that segment-shaped exposed metal surfaces with a width "b" which are evenly distributed over the circumference are created for a subsequent one galvanic coating with a metal.
- the extent of the width "b" is dependent on the extent of the removal and can therefore be predetermined. Accordingly, the depth "t" of the spaces for the reception of chips and coolant can be predetermined.
- the segment faces 7 are coated with a metal such as nickel as a metallic coating 8 with abrasive grains 9 in the galvanic bath in accordance with the arrows 10 in the galvanic bath, which can consist of diamond.
- a metal such as nickel as a metallic coating 8 with abrasive grains 9 in the galvanic bath in accordance with the arrows 10 in the galvanic bath, which can consist of diamond.
- the lacquer 6 can then be removed to expose the intermediate spaces, so that a cross section according to FIG. 7 results.
- a corrugation 4 can be formed on the base body 1 according to FIG. 10 using a preferably multi-part cylindrical shape 14 which is provided with a corrugation 15 on its inner wall.
- a plastic core 12 of the base body is inserted into the mold and then a plastic is pressed into the space with a metal filler in the manner of a ring, so that the corrugation 15 is transferred to the base body 1 consisting of the parts 12 and 13 with the advantage that the base body for producing the corrugation is not needs to be reworked.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Adornments (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3912681 | 1989-04-18 | ||
| DE3912681A DE3912681A1 (de) | 1989-04-18 | 1989-04-18 | Verfahren zum galvanischen beschichten von segmentflaechen, die auf der oberflaeche eines grundkoerpers angeordnet sind und danach hergestellte erzeugnisse |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0393540A2 true EP0393540A2 (fr) | 1990-10-24 |
| EP0393540A3 EP0393540A3 (fr) | 1991-09-11 |
| EP0393540B1 EP0393540B1 (fr) | 1992-11-25 |
Family
ID=6378909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP90107126A Expired - Lifetime EP0393540B1 (fr) | 1989-04-18 | 1990-04-13 | Procédé de revêtement galvanique de segments de surface, qui sont situés sur la surface d'un objet et outil fabriqué selon ce procédé, en particulier meule de rectification |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0393540B1 (fr) |
| DE (2) | DE3912681A1 (fr) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0530528A1 (fr) * | 1991-09-05 | 1993-03-10 | Kapp GmbH & Co. KG Werkzeugmaschinenfabrik | Outil de meulage |
| WO1997012727A1 (fr) * | 1995-10-05 | 1997-04-10 | Minnesota Mining And Manufacturing Company | Procede et un appareil servant a moleter une piece a usiner, procede de moulage d'un article a l'aide de ladite piece, et article ainsi obtenu |
| DE19755061A1 (de) * | 1996-12-19 | 1998-07-02 | Itt Mfg Enterprises Inc | Herstellverfahren zur Beschichtung eines mechanisch zu bearbeitenden metallischen Bauteiles |
| US5946991A (en) * | 1997-09-03 | 1999-09-07 | 3M Innovative Properties Company | Method for knurling a workpiece |
| US5975987A (en) * | 1995-10-05 | 1999-11-02 | 3M Innovative Properties Company | Method and apparatus for knurling a workpiece, method of molding an article with such workpiece, and such molded article |
| US5997597A (en) * | 1998-02-24 | 1999-12-07 | Norton Company | Abrasive tool with knurled surface |
| EP0950470A3 (fr) * | 1998-04-13 | 2002-01-02 | Toyoda Koki Kabushiki Kaisha | Outil abrasif et son procédé de fabrication |
| EP1120196A3 (fr) * | 2000-01-19 | 2003-10-29 | Mitsubishi Materials Corporation | Meule abrasive galvanisée et son dispositif de fabrication |
| EP1346658A3 (fr) * | 2002-03-21 | 2004-08-11 | Select Jewelry, Inc. | Surface d'article de bijouterie taillée comme un diamant |
| US6862898B2 (en) | 2002-03-21 | 2005-03-08 | Select Jewelry, Inc. | Article of jewelry |
| WO2006024274A1 (fr) * | 2004-09-02 | 2006-03-09 | Mtu Aero Engines Gmbh | Meule et procede de fabrication de ladite meule |
| WO2010100073A1 (fr) * | 2009-03-06 | 2010-09-10 | Rhodius Schleifwerkzeuge Gmbh & Co Kg | Tige de meulage |
| CN103603019A (zh) * | 2013-11-15 | 2014-02-26 | 沈阳黎明航空发动机(集团)有限责任公司 | 一种引入了脉冲电源的金刚石滚轮镀层的电镀方法 |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4119872C2 (de) * | 1991-06-17 | 1994-06-30 | Kapp Werkzeugmasch | Rotierendes Werkzeug zur spanabhebenden Bearbeitung von harten Werkstücken |
| DE4218412C2 (de) * | 1992-06-04 | 1994-07-21 | Jakob Lach Gmbh & Co Kg | Verfahren zur Herstellung von Diamantschmuck |
| DE29701940U1 (de) * | 1997-02-04 | 1998-06-04 | Heiberger, Ernst, 73072 Donzdorf | Werkzeugscheibe zur spanabhebenden Bearbeitung weicherer Werkstoffe |
| CN106591900B (zh) * | 2016-11-30 | 2018-08-10 | 华侨大学 | 一种基于屏蔽层机械去除设备的电镀磨粒工具分段电镀方法 |
| CN109773671B (zh) * | 2017-12-05 | 2020-11-20 | 长沙理工大学 | 一种有序微槽结构多层超硬磨料电镀砂轮 |
| CN112589696A (zh) * | 2020-12-31 | 2021-04-02 | 东莞市森永精密磨具有限公司 | 一种复合型超硬磨具及其制备方法 |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1186962B (de) * | 1961-07-25 | 1965-02-11 | Fritz Wendt K G | Schleifwerkzeug fuer das elektroerosive, insbesondere elektrolytische Bearbeiten metallischer Werkstuecke |
| US3762882A (en) * | 1971-06-23 | 1973-10-02 | Di Coat Corp | Wear resistant diamond coating and method of application |
| SE7707223L (sv) * | 1976-06-24 | 1977-12-25 | Wiand Richard Keith | Forfarande for framstellning av sliporgan |
| DE2638195A1 (de) * | 1976-08-25 | 1978-03-02 | Braun Ag | Verfahren zur herstellung von dekoren |
| DE2802027A1 (de) * | 1978-01-18 | 1979-07-19 | Elgin Diamond Prod | Diamantschleifwerkzeug und verfahren zu dessen herstellung |
| IT1092437B (it) * | 1978-02-07 | 1985-07-12 | Sambonet Spa | Processo per l'ottenimento di decorazioni metalliche su superfici metalliche |
| PL121916B1 (en) * | 1979-08-25 | 1982-06-30 | Przemyslu Narzedziowego Vis K | Method of manufacturing abrasive tools with a metallic galvanic bindereskim gal'vanicheskim vjazhuhhim |
| YU43028B (en) * | 1981-07-20 | 1989-02-28 | Sandor Ihalek | Electrochemical method of manufacturing jewelry made of gold and silver |
| DE3328067A1 (de) * | 1983-08-03 | 1985-02-21 | Siemens AG, 1000 Berlin und 8000 München | Bad und verfahren zum galvanischen abscheiden von edelmetall- und edelmetallhaltigen dispersionsueberzuegen |
| DE3435595A1 (de) * | 1983-09-30 | 1985-04-18 | Kabushiki Kaisha Komatsu Seisakusho, Tokio/Tokyo | Verfahren zur herstellung von schleifsteinen |
| DD234447B1 (de) * | 1985-02-06 | 1988-10-19 | Galvano Wernigerode Veb | Verfahren zur herstellung von schleifwerkzeugen aus superharten schneidstoffen |
| AU1215788A (en) * | 1987-02-27 | 1988-09-01 | Diabrasive International Ltd. | Flexible abrasives |
| DE3706867A1 (de) * | 1987-03-04 | 1988-09-15 | Winter & Sohn Ernst | Schneidsegment fuer eine saege zur steinbearbeitung |
| DE3802872A1 (de) * | 1988-02-01 | 1989-08-10 | Peter Birkenmeier | Verfahren zur herstellung von dekorflaechen |
-
1989
- 1989-04-18 DE DE3912681A patent/DE3912681A1/de not_active Withdrawn
-
1990
- 1990-04-13 DE DE9090107126T patent/DE59000498D1/de not_active Expired - Fee Related
- 1990-04-13 EP EP90107126A patent/EP0393540B1/fr not_active Expired - Lifetime
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0530528A1 (fr) * | 1991-09-05 | 1993-03-10 | Kapp GmbH & Co. KG Werkzeugmaschinenfabrik | Outil de meulage |
| WO1997012727A1 (fr) * | 1995-10-05 | 1997-04-10 | Minnesota Mining And Manufacturing Company | Procede et un appareil servant a moleter une piece a usiner, procede de moulage d'un article a l'aide de ladite piece, et article ainsi obtenu |
| US5975987A (en) * | 1995-10-05 | 1999-11-02 | 3M Innovative Properties Company | Method and apparatus for knurling a workpiece, method of molding an article with such workpiece, and such molded article |
| DE19755061A1 (de) * | 1996-12-19 | 1998-07-02 | Itt Mfg Enterprises Inc | Herstellverfahren zur Beschichtung eines mechanisch zu bearbeitenden metallischen Bauteiles |
| DE19755061C2 (de) * | 1996-12-19 | 2003-04-30 | Continental Teves Ag & Co Ohg | Verwendung eines Verfahrens zur Beschichtung und Bearbeitung bei einem Bremsenbauteil sowie zugehöriges Bremsenbauteil |
| US6959575B2 (en) | 1997-09-03 | 2005-11-01 | 3M Innovative Properties Company | Kurling tool |
| US5946991A (en) * | 1997-09-03 | 1999-09-07 | 3M Innovative Properties Company | Method for knurling a workpiece |
| US6238611B1 (en) | 1997-09-03 | 2001-05-29 | 3M Innovative Properties Company | Method and apparatus for knurling a workpiece, method of molding an article with such workpiece and such molded article |
| US6386079B2 (en) | 1997-09-03 | 2002-05-14 | 3M Innovative Properties Company | Method and apparatus for knurling a workpiece, method of molding an article with such workpiece, and such molded article |
| US5997597A (en) * | 1998-02-24 | 1999-12-07 | Norton Company | Abrasive tool with knurled surface |
| EP0950470A3 (fr) * | 1998-04-13 | 2002-01-02 | Toyoda Koki Kabushiki Kaisha | Outil abrasif et son procédé de fabrication |
| EP1120196A3 (fr) * | 2000-01-19 | 2003-10-29 | Mitsubishi Materials Corporation | Meule abrasive galvanisée et son dispositif de fabrication |
| US6875098B2 (en) | 2000-01-19 | 2005-04-05 | Mitsubishi Materials Corporation | Electroplated grinding wheel and its production equipment and method |
| US6862898B2 (en) | 2002-03-21 | 2005-03-08 | Select Jewelry, Inc. | Article of jewelry |
| EP1346658A3 (fr) * | 2002-03-21 | 2004-08-11 | Select Jewelry, Inc. | Surface d'article de bijouterie taillée comme un diamant |
| US7140200B2 (en) | 2002-03-21 | 2006-11-28 | Select Jewelry Inc. | Article of jewelry |
| CN1311767C (zh) * | 2002-03-21 | 2007-04-25 | 精选珠宝公司 | 装饰性的金刚石切割珠宝表面 |
| WO2006024274A1 (fr) * | 2004-09-02 | 2006-03-09 | Mtu Aero Engines Gmbh | Meule et procede de fabrication de ladite meule |
| WO2010100073A1 (fr) * | 2009-03-06 | 2010-09-10 | Rhodius Schleifwerkzeuge Gmbh & Co Kg | Tige de meulage |
| CN103603019A (zh) * | 2013-11-15 | 2014-02-26 | 沈阳黎明航空发动机(集团)有限责任公司 | 一种引入了脉冲电源的金刚石滚轮镀层的电镀方法 |
| CN103603019B (zh) * | 2013-11-15 | 2016-07-06 | 沈阳黎明航空发动机(集团)有限责任公司 | 一种引入了脉冲电源的金刚石滚轮镀层的电镀方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0393540B1 (fr) | 1992-11-25 |
| DE59000498D1 (de) | 1993-01-07 |
| EP0393540A3 (fr) | 1991-09-11 |
| DE3912681A1 (de) | 1990-10-25 |
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