Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
  • C09J5/02—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/40—High-molecular-weight compounds
  • C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
  • C08G18/4205—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
  • C08G18/4208—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
  • C08G18/4211—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
  • C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
  • C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
  • C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
  • C09J175/04—Polyurethanes
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J2400/00—Presence of inorganic and organic materials
  • C09J2400/10—Presence of inorganic materials
  • C09J2400/14—Glass
  • C09J2400/146—Glass in the pretreated surface to be joined
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J2400/00—Presence of inorganic and organic materials
  • C09J2400/10—Presence of inorganic materials
  • C09J2400/16—Metal
  • C09J2400/166—Metal in the pretreated surface to be joined

Definitions

• This invention relates to a primer composition for priming a substrate surface to increase the adhesion of a sealant composition to such a surface. More particularly, this invention relates to a primer composition for priming a substrate surface which has been coated with a coating or paint to increase the adhesion of a sealant composition to such a surface.
• Urethane sealants and adhesives are known to provide high tensile strengths and tear strengths when used to bond materials. Such sealants and adhesives are especially suitable for use in automobile manufacture for the bonding of a windshield to an auto body, wherein the firm bonding imparts additional structural integrity to the automobile body.
• some urethane sealants do not bond glass to painted metal sufficiently without the use of a primer to prime the metal substrate. Primers for use in improving the bonding of glass to painted surfaces are known and are described, for example, in U.S. Patent 4,525,511 which describes a primer comprising a film-forming resin and a strong acid.
• U.S. Patent 4,525,511 which describes a primer comprising a film-forming resin and a strong acid.
• Patent 4,643,794 describes a primer for bonding to both glass and metal surfaces which comprises 10 to 20 parts polyester resin, 4 to 5 parts polyisocyanate cross-linking agent, 3 to 9 parts carbon black, and 66 to 83 parts volatile solvent.
• a primer for bonding to both glass and metal surfaces which comprises 10 to 20 parts polyester resin, 4 to 5 parts polyisocyanate cross-linking agent, 3 to 9 parts carbon black, and 66 to 83 parts volatile solvent.
• a primer is adapted for use on both glass and painted surfaces, it is often preferable to use different primers for priming the metal substrate and the glass which have optimum adhesion characteristics for their particular use in order to meet stringent federal motor vehicle safety standards when such a primer is used to bond windshields in automobiles.
• it is not especially cumbersome to use multiple primer products during a glass installation process since separate applications of primer to glass and primer to paint are still necessary when a paint primer is used. Therefore, paint primers with improved adhesion characteristics for adhesion to painted surfaces are desirable.
• this invention is a primer which comprises a solution of:
• this invention is a primer which comprises a solution of:
• this invention is a composite comprising a painted metal substrate bonded to a glass substrate, by means of a cured layer of a primer and a urethane adhesive, wherein the primer comprises a solution of:
• this invention is a composite comprising a painted metal substrate bonded to a glass substrate, by means of a cured layer of a primer and a urethane adhesive, wherein the primer comprises a solution of:
• the primer of the invention advantageously provides improved adhesion characteristics of metal-to-glass bonding when used to prime paint-coated metal substrates before the application of a urethane adhesive, particularly when used with a "fast cure" adhesive comprised of an isocyanate-functional prepolymer and dimorpholinediethyl ether.
• a "fast cure" adhesive comprised of an isocyanate-functional prepolymer and dimorpholinediethyl ether.
• the primer of the invention may also be used to prime other types of surfaces for use with other types of adhesives.
• the primer of the invention is a liquid mixture, which preferably has a density of about 8 lb/gal before application. After application, the mixture forms a tenacious coating upon solvent evaporation, and completely cures upon exposure to atmospheric moisture.
• polyester resin of a carboxylic acid and a glycol component of the primer is a polymer of a carboxylic acid and a glycol.
• the polyester resin preferably has a molecular weight of from 15,000 to 25,000 and has a glass transition temperature which is preferably in the range of from 65°C to 70°C.
• This polyester resin is preferably a polymer of at least one aromatic dicarboxylic acid or alkyl ester thereof, and at least one glycol compound.
• the preparation of these polyester resins is described, for example, in U.S. Patent 3,459,584, column 2, line 40 to column 4, line 3; and U.S. Patents 4,020,049 and 4,418,183.
• Preferred aromatic dicarboxylic acids include 1,3-benzenedicarboxylic acid and 1,4-benzenedicarboxylic acid.
• Preferred glycols include 1,2-ethanediol.
• Vitel TM PE-200 a polyester resin with a molecular weight of about 20,000 sold by the Goodyear Tire and Rubber Co.
• polymethylene poly(phenyl isocyanate), diphenylmethane diisocyanate, or mixture thereof is a polyisocyanate which preferably has an NCO equivalent weight of at least about 130, more preferably at least about 133, and most preferably at least about 140; and is preferably no greater than about 500, more preferably no greater than about 300, and most preferably no greater than about 150.
• the average number of isocyanate groups per molecule of polyisocyanate is preferably at least about 2.4, more preferably at least about 2.7, and most preferably at least about 3.0; and is preferably no greater than about 5.0, more preferably no greater than about 4.0, and most preferably no greater than about 3.5.
• the polyisocyanate comprises a mixture of polymethylene poly(phenyl isocyanate) and diphenylmethane diisocyanate. More preferably, the polymethylene poly(phenyl isocyanate) is present in an amount of at least about 10 percent of the polyisocyanate mixture, on a weight basis.
• suitable polyisocyanates include PAPI TM 20, PAPI TM 27, and PAPI TM 580, sold by The Dow Chemical Company, Lupranate TM M200, sold by BASF Corporation Chemicals Division, and PBA-2257 and PBA-2262, sold by ICI.
• derivatives of 4,4'-diphenylmethane diisocyanate which are liquid at room temperature such as, for example, polyisocyanates which have carbodiimide groups in their backbone or mixtures thereof may also be used.
• the preparation of these materials is disclosed in U.S. Patent 3,152,162.
• An example of a commercial material of this type is Isonate TM 143L Isocyanate, a product of The Dow Chemical Company.
• the polyester resin and the polyisocyanate are combined in a manner such that the weight ratio of (a):(b) is preferably at least about 0.25:1.0, more preferably at least about 0.33:1.0, and most preferably at least about 0.5:1.0; and is preferably no greater than about 2.0:1.0, more preferably no greater than about 1.5:1.0, and most preferably no greater than about 1.0:1.0.
• the polyester resin preferably comprises at least about 5 weight percent, more preferably at least about 7 weight percent, and most preferably at least about 8 weight percent; and is preferably no greater than about 18 weight percent, more preferably no greater than about 13 weight percent, and most preferably no greater than about 10 weight percent of the total primer.
• the polyisocyanate preferably comprises at least about 6 weight percent, more preferably at least about 8 weight percent, and most preferably at least about 10 weight percent; and is preferably no greater than about 17 weight percent, more preferably no greater than about 15 weight percent, and most preferably no greater than about 13 weight percent of the total primer.
• the volatile solvent component of the primer of the invention may be any solvent, which is preferably anhydrous in order to prevent the isocyanate from reacting with any water present, which will dissolve the polyester resin at a temperature in the range of from about 20°C to 25°C.
• solvents include xylene, methylene chloride, benzene, monochlorobenzene, trichloroethylene, ethylene chloride, toluene, acetone, and methyl ethyl ketone, and mixtures thereof, and is preferably acetone or methyl ethyl ketone, or a mixture thereof. More preferably, the solvent is a mixture of acetone and methyl ethyl ketone.
• the solvent is preferably used in an amount of at least about 50 percent, more preferably at least about 55 percent, and most preferably at least about 60 percent; and is preferably no greater than about 90 percent, more preferably no greater than about 85 percent, and most preferably no greater than about 80 percent, based on the weight of the total primer.
• Catalysts which promote the reaction of the polyisocyanate with atmospheric moisture and with active hydrogen groups present on the substrate which is primed may also be included in the primer of the invention and include, for example, a stannous or stannic compound, such as a stannous salt of a carboxylic acid (e.g., stannous octoate, stannous oleate, stannous acetate, and stannous laurate), a trialkyltin oxide, a dialkyltin dicarboxylate (e.g., dibutyltin dilaurate, dibutyltin diacetate, diethyltin diacetate, and dihexyltin diacetate), a dialkyltin dihalide, or a dialkyltin oxide, such as di-2-ethylhexyltin oxide or dioctyltin dioxide, a tertiary amine, or a tin mercaptide.
• Tertiary amine catalysts include trialkylamines (e.g., trimethylamine, triethylamine), heterocyclic amines, such as N-alkylmorpholines (e.g., N-methylmorpholine, N-ethylmorpholine, dimethyldiaminodiethyl ether, etc.), 1,4-dimethylpiperazine, triethylenediamine, etc., and aliphatic polyamines, such as N,N,N',N'-tetramethyl-1,3-butanediamine.
• the catalyst is a mixture of an organic salt of a tertiary amine and a tin compound in an organic solvent.
• Such a catalyst is sold by Air Products and Chemicals, Inc. under the tradename Dabco TM DC-2.
• Carbon black may also be added to the primer of the invention to modify the rheological properties of the primer, such as viscosity, sag resistance, and flow rate.
• carbon black is preferably used in an amount of at least about 0.5 percent, more preferably at least about 1.0 percent, and most preferably at least about 2.0 percent; and is preferably no greater than about 5.0 percent, more preferably no greater than about 4.0 percent, and most preferably no greater than about 3.0 percent, based on the weight of the total primer formulation.
• fillers and additives which may also be used to modify the rheological properties of the primer include, for example, surface-treated fumed silicas, titanium dioxide, calcium carbonate, talc, defoaming agents, mica, aluminum oxide, clays, and glass phenolic, or aluminum oxide bubbles.
• Such fillers and additives are preferably anhydrous, or dried before use in order to prevent the reaction of any moisture present with the isocyanate.
• talc When talc is added it is preferably used in an amount of at least about 3 percent, and more preferably at least about 5 percent; and is preferably no greater than about 9 percent, and more preferably no greater than about 7 percent, based on the weight of the total primer formulation.
• Additives which stabilize the free isocyanate groups present in the primer are also preferably employed.
• Such additives include, for example, diethyl malonate, which is preferably employed in an amount of at least about 0.02 percent, more preferably at least about 0.10 percent, and most preferably at least about 0.50 percent; and is preferably no greater than about 5.0 percent, more preferably no greater than about 2.5 percent, and most preferably no greater than about 1.5 percent, based in the weight of the total primer formulation.
• Additives which may be employed to reduce the free water content of the primer include, for example, molecular sieves which preferably have a pore diameter of about 3 ⁇ . These molecular sieves are preferably added in an amount of at least about 0.01 percent, and more preferably at least about 0.03 percent; and is preferably no greater than about 1.0 percent, and more preferably no greater than about 0.1 percent, based on the weight of the total primer formulation.
• the primer of the invention may be used to prime a substrate for use with any one-component or two-component adhesive by applying at least one coat of the primer to the substrate prior to the application of an adhesive.
• the primer of the invention is especially well adapted for use with a urethane adhesive, particularly a moisture-curable urethane adhesive, and more particularly a "fast cure" urethane adhesive comprised of an isocyanate-functional prepolymer and dimorpholinediethyl ether, of the type which is described, for example, in U.S. Patents 4,758,648 and 4,780,520.
• Other urethane adhesives which may be used with the primer of the invention include, for example, sealants of the type described in U.S.
• the primer of the invention may be used to prime any type of substrate, but is especially well adapted for use with a painted substrate such as, for example, a metal substrate painted with a paint system comprising a base coat of an enamel paint coated with a clear coat of a polyurethane or acrylic melamine, or a monocoat of acrylic melamine high solids enamel.
• the composites of the invention may be prepared by bonding a painted metal substrate to a glass substrate, by means of a cured layer of a primer and a urethane adhesive, wherein the primer comprises a solution of:
• the primer is first applied to a surface of the metal substrate and the solvent therein is allowed to evaporate.
• the urethane adhesive is then applied on top of the dried primer.
• a surface of the glass substrate is then brought into contact with the urethane adhesive before the urethane adhesive reaches a tack-free state.
• the urethane adhesive is then allowed to cure. Any of the urethane adhesives and primers described above may be used to prepare the composites of the invention.
• Vitel TM PE-200 polyester resin (34.8 g) and 119.2 g of anhydrous methyl ethyl ketone (MEK) are charged into a ball mill which is rolled on a roller for about 30 minutes, or until the polyester resin is completely dissolved in the MEK.
• Dried talc (32.7 g), dried carbon black (8.2 g), and a 3 ⁇ molecular sieve powder (0.2 g) are added to the ball mill and ground for about 16 hours.
• PAPI TM 20 polyisocyanate (59.3 g), anhydrous acetone (91.6 g), diethyl malonate (2.0 g), methyl ethyl ketone (101.0 g), and Dabco TM DC-2 urethane catalyst (1.8 g) are added to the ball mill and ground for 1 hour.
• primers are prepared using the following amounts of components, and are used to prime a painted metal substrate before the application of a urethane adhesive: Lap shear testing is performed as follows: a plate glass is washed with a mild soap and warm water solution, rinsed thoroughly, and dried with a clean towel. The glass is then rinsed with acetone and dried with a clean towel. Painted panels are primed with freshly shaken primer which is applied with a clean paint dauber and dried for at least 30 minutes. The glass is wiped with a silane primer, which is then wiped off again 10 seconds after application. A glass primer is then applied and allowed to dry for at least 30 minutes.
• the painted panels are attached to a lap shear board, and a bead of a urethane sealant comprising a prepolymer and dimorpholinediethyl ether, sold as Essex Specialty Products' 573.02 sealant, approximately 1/4 inch wide by 5/16 inch high is run along the width of the glass and approximately 1/4 inch to 1/2 inch from the primed end.
• the primed panel is immediately placed on the sealant and the sample is allowed to cure in an environmental chamber at 25°C and 50 percent relative humidity for 5 days.
• the samples are lap shear tested on an Instron TM machine at a crosshead speed of 1.0 in/min.
• the remaining bead width of the samples is measured at five different places and the results averaged.
• the average lap shear is calculated by dividing the test load by the average cross section of the remaining sealant. The average results for three samples is shown below.
• primers are prepared using the following amounts of components, and are used to prime a painted metal substrate before the application of a urethane adhesive.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Health & Medical Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Adhesives Or Adhesive Processes (AREA)
• Paints Or Removers (AREA)
• Polyurethanes Or Polyureas (AREA)

Applications Claiming Priority (2)

Publications (2)

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• 1990
  • 1990-02-06 US US07/475,669 patent/US5115086A/en not_active Expired - Lifetime
• 1991
  • 1991-01-31 EP EP19910101269 patent/EP0441242A3/en not_active Withdrawn
  • 1991-02-05 CA CA002035623A patent/CA2035623A1/en not_active Abandoned
  • 1991-02-05 AU AU70249/91A patent/AU644840B2/en not_active Ceased
  • 1991-02-05 ZA ZA91842A patent/ZA91842B/xx unknown

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