EP0453596B1 - Temperaturschalter - Google Patents
Temperaturschalter Download PDFInfo
- Publication number
- EP0453596B1 EP0453596B1 EP90107825A EP90107825A EP0453596B1 EP 0453596 B1 EP0453596 B1 EP 0453596B1 EP 90107825 A EP90107825 A EP 90107825A EP 90107825 A EP90107825 A EP 90107825A EP 0453596 B1 EP0453596 B1 EP 0453596B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- switch according
- contact
- contact parts
- parts
- injection moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004033 plastic Substances 0.000 claims abstract description 16
- 229920003023 plastic Polymers 0.000 claims abstract description 16
- 239000004020 conductor Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 238000001746 injection moulding Methods 0.000 claims 7
- 239000012815 thermoplastic material Substances 0.000 claims 2
- 238000010137 moulding (plastic) Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 description 18
- 239000007924 injection Substances 0.000 description 18
- 239000000919 ceramic Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- -1 oxide Polymers 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H37/5427—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting encapsulated in sealed miniaturised housing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/50—Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position
- H01H1/504—Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position by thermal means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H2037/5463—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting the bimetallic snap element forming part of switched circuit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/52—Thermally-sensitive members actuated due to deflection of bimetallic element
- H01H37/54—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
- H01H37/5418—Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting using cantilevered bimetallic snap elements
Definitions
- the invention relates to a temperature switch according to the preamble of claim 1.
- PTC plates had the advantage that they have a high resistance at the opening temperature of the switch caused by damage to the device to be monitored, so that only a small current flow and little heat generation are possible, while when the device cools the current flow and its heat generation increased, an equilibrium state being set such that the resistance itself can keep the bimetal element in its high temperature position even at low temperatures without the supply of external heat.
- Conventional ceramic PTC plates are delicate and, in particular, easily fragile so that they can be easily damaged. They are also relatively expensive and their use, in particular their electrical contacting, is complicated.
- all known bridging resistors must be provided as additional parts in the known switches, since the plates have a necessarily plate-shaped cuboid shape.
- Such a generic temperature switch is known from DE-OS 21 13 388, in which stationary connection contacts protrude from an opening side into a housing, one of which carries a bimetallic spring with a movable contact, which comes into electrically conductive connection with the stationary counter contact or can open it.
- the two stationary contact parts are kept at a distance by a ceramic PTC element, with which they are clamped between the walls of the housing, which surrounds all parts, if necessary with the interposition of a spring. Since the housing is a metal housing, at least one of the contact parts is insulated against it by an additional plastic member.
- a temperature switch which has a support part made of electrically conductive plastic. Stationary connecting parts are connected to this on opposite end faces by eyelets, the clamps or eyelets on the side opposite the connecting parts being mechanically and electrically connected to contact parts present in addition to the connecting parts.
- a movable contact part protrudes under the stationary counter contact.
- the invention is therefore based on the object, while avoiding the aforementioned disadvantages, of creating a generic temperature switch which is reliable and inexpensive to manufacture because it can be fully automated.
- the two stationary contacts are generally provided with parts which isolate one another and which consist of a functionally shaped part which has hitherto generally been selected from Luroplast or other materials.
- the invention provides to replace these structural parts, which either keep the stationary contact parts at a distance or keep them, for example by enclosing them, are sprayed around them or the like, by an injection molded part made of plastic, which itself is a finite, albeit relative has high resistance, which preferably has a positive temperature coefficient.
- the corresponding constructive part of the temperature switch as such is replaced by a corresponding part with the finite resistance, which otherwise fulfills the same mechanical-constructive function, so that no additional part is required to form the high-resistance bridge between the stationary contact parts, such as this is the case in the prior art, where these parts must then also be fixed separately to the stationary contact parts and contacted with them.
- the holding resistance thus formed by the injection molded part therefore causes self-stabilization when the switch contact is open.
- the high-resistance according to the invention Injection molded part can be produced at substantially the same cost as the part it replaces, so that a self-holding temperature switch can be created without the increased costs incurred in the previously known self-holding temperature switches.
- An extremely preferred embodiment is characterized in that at least one connecting part for connecting the switch to an external voltage source is extrusion-coated by the injection molded part. This has the advantage of better contact making.
- Also preferred embodiments of the temperature switch according to the invention are characterized in that at least one of the stationary contact parts is injection molded around and held by the injection molded part and in particular that both stationary contact parts are injection molded around and held by the injection molded part.
- the injection molded part has a thermoplastic, it being possible in particular to provide that the injection molded part consists of a high-degree of crystallinity, optionally glass-fiber-reinforced, preferably plastic, doped with conductive material.
- the plastic can preferably be polyphenylene sulfide, oxide, polyethylene or PE compounds or the like.
- the conductive material can be carbon, such as carbon black, graphite, carbon fibers or a non-oxidizing or poorly oxidizing metal.
- the molded part can consist of self- or intrinsically conductive polymer, such as polypyrrole, a charge transfer complex based on TCNQ or the like, preferably material is used with preferred conductivity devices so that the conductivity or the resistance of the injection molded part can be designed differently in different directions in the desired manner.
- Another preferred embodiment provides that the injection molded part closes a housing accommodating the contact and switching parts as a cover.
- the temperature switch 1 designed according to the invention has a housing 2, which in the exemplary embodiment shown is made of metal to improve the heat transfer into the interior of the housing; instead, the housing can also be made of plastic, which may be at least thermally doped.
- a holding part 3 which does not consist of metal, but can be a plastic injection-molded part made of high-temperature-resistant plastic, in particular thermoplastic.
- the part 3 accommodates stationary contact parts 4, 6 in mutually opposing grooves, between which a Plastic injection part 7 is arranged made of high temperature resistant thermoplastic, which mechanically holds the two stationary contacts 4, 6 at a distance from each other.
- the plastic injection part 7 has a low but finite electrical conductivity, it is high-resistance with a finite resistance.
- a bimetallic spring 8 for example soldered to the contact part 6, which carries at its free end (at 9) a movable contact member 11 which, in a closed position, has a low-resistance contact between the stationary contact parts 4, 6 via the bimetal spring 8 produces and opens this low-resistance contact in an open position (not shown).
- the plastic injection molded part 7 has a positive temperature characteristic of the electrical resistance.
- the temperature switch shown is a so-called self-holding temperature switch, as used for monitoring electrical devices, such as transformers or the like, in relation to temperature.
- the switch 1 At normal low temperature, the switch 1 is in its closed position, so that an electric current can flow from one of the stationary contact parts 4, 6 to the other contact part and through the device to be monitored, such as the primary winding of a transformer, without the switch according to the invention the current has a noticeable resistance, since the electrical parts forming the main current path have a low specific resistance. If the device to be monitored stops here for some reason, the temperature in switch 1 increases via a switching temperature given to the bimetallic element 8, so that it then lifts the contact element 11 from the stationary contact 4 and thus interrupts the low-resistance current path via it and the contact element 11 between the stationary contact parts 4, 6.
- the molded part 7 Since the molded part 7 has a finite, albeit relatively high resistance, a small current still flows between the stationary contact parts 4, 6 via the molded part 7 even when the contact member and the bimetal element 8 are open. Due to the resistance of the molded part 7, current flows generated by this heat, which is sufficient to maintain the open position of the bimetal element 8 and the contact member 11, even if the device to be monitored cools down again due to the open position of the bimetal element 8 and the contact member 11. The closed position can only be reached again by disconnecting the contacts 4, 6 from the voltage source, so that no current can flow through the molded part 7, so that heat can no longer be generated, so that the temperature is the switch-back temperature of the bimetal element 8 can distinguish again and can thus return to its closed position.
- the injection molded part 7 has a positive temperature coefficient of electrical resistance, so that it allows only a small current flow at high temperatures, so that immediately after opening the switch contact due to high temperature, the current flow through the injection molded part 7 does not increase leads to a further excessive temperature increase in the part to be monitored, but the injection molded part 7 itself allows a higher current flow and thus a larger one, which is necessary to maintain the opening point Amount of heat is generated when the part to be monitored continues to cool down due to the power interruption.
- the self-holding switch according to the invention as is the case with such switches, clocking of the switch by continuously opening and closing the circuit in the case of a defective device is to be avoided and, in such a case, the device is to be kept permanently de-energized.
Landscapes
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Thermally Actuated Switches (AREA)
- Oscillators With Electromechanical Resonators (AREA)
- Cookers (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
- Switches With Compound Operations (AREA)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK90107825.3T DK0453596T3 (da) | 1990-04-25 | 1990-04-25 | Temperaturomskifter |
| ES90107825T ES2071697T3 (es) | 1990-04-25 | 1990-04-25 | Interruptor termico. |
| DE59008766T DE59008766D1 (de) | 1990-04-25 | 1990-04-25 | Temperaturschalter. |
| AT90107825T ATE120303T1 (de) | 1990-04-25 | 1990-04-25 | Temperaturschalter. |
| EP90107825A EP0453596B1 (de) | 1990-04-25 | 1990-04-25 | Temperaturschalter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP90107825A EP0453596B1 (de) | 1990-04-25 | 1990-04-25 | Temperaturschalter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0453596A1 EP0453596A1 (de) | 1991-10-30 |
| EP0453596B1 true EP0453596B1 (de) | 1995-03-22 |
Family
ID=8203908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP90107825A Expired - Lifetime EP0453596B1 (de) | 1990-04-25 | 1990-04-25 | Temperaturschalter |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0453596B1 (da) |
| AT (1) | ATE120303T1 (da) |
| DE (1) | DE59008766D1 (da) |
| DK (1) | DK0453596T3 (da) |
| ES (1) | ES2071697T3 (da) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009053258C5 (de) * | 2009-11-05 | 2016-01-14 | Tmc Sensortechnik Gmbh | Thermobimetallschalter und Verfahren zu seiner Montage |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4205699A1 (de) * | 1992-02-25 | 1994-01-20 | Hofsass P | Vorrichtung zum Schützen eines Geräts |
| GB2275823B (en) * | 1993-02-18 | 1996-11-27 | Otter Controls Ltd | Improvements relating to electric switches |
| DE4428226C1 (de) * | 1994-08-10 | 1995-10-12 | Thermik Geraetebau Gmbh | Temperaturwächter |
| DE19609310C2 (de) * | 1996-03-09 | 1999-07-15 | Thermik Geraetebau Gmbh | Schalter mit einem temperaturabhängigen Schaltwerk |
| CA2208910C (en) * | 1996-07-04 | 2001-11-06 | Ubukata Industries Co., Ltd. | Thermal protector for electric motors |
| DE19708436C2 (de) * | 1997-03-01 | 1999-08-19 | Hofsaes | Temperaturabhängiger Schalter mit Kontaktbrücke und Verfahren zu dessen Herstellung |
| DE19727197C2 (de) * | 1997-06-26 | 1999-10-21 | Marcel Hofsaess | Temperaturabhängiger Schalter mit Kontaktbrücke |
| DE19816809C2 (de) * | 1998-04-16 | 2001-10-18 | Thermik Geraetebau Gmbh | Temperaturabhängiger Schalter |
| FR3006127B1 (fr) * | 2013-05-22 | 2016-11-25 | Valeo Equip Electr Moteur | Machine electrique tournante comprenant un module de protection thermique |
| CN113172118B (zh) * | 2019-12-31 | 2024-10-29 | 青岛海模智云科技有限公司 | 一种模具智能终端 |
| IT202300016170A1 (it) * | 2023-07-31 | 2025-01-31 | Miotti S R L | Dispositivo limitatore di temperatura |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7004367A (da) * | 1970-03-26 | 1971-09-28 | ||
| DE3122899C2 (de) * | 1981-06-10 | 1984-10-11 | Peter 7530 Pforzheim Hofsäss | Temperaturschalter |
| DE8617033U1 (de) * | 1986-06-26 | 1986-08-14 | Temtech-Temperatur-Technik Hans-Peter Bojer, 7530 Pforzheim | Bimetallschalter |
| DE8703049U1 (de) * | 1987-02-27 | 1987-04-16 | Microtherm Gmbh, 7530 Pforzheim | Temperaturwächter |
| JPH0834075B2 (ja) * | 1988-03-29 | 1996-03-29 | 東部電気株式会社 | サーマルスイッチ |
-
1990
- 1990-04-25 DK DK90107825.3T patent/DK0453596T3/da active
- 1990-04-25 AT AT90107825T patent/ATE120303T1/de not_active IP Right Cessation
- 1990-04-25 DE DE59008766T patent/DE59008766D1/de not_active Expired - Fee Related
- 1990-04-25 EP EP90107825A patent/EP0453596B1/de not_active Expired - Lifetime
- 1990-04-25 ES ES90107825T patent/ES2071697T3/es not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009053258C5 (de) * | 2009-11-05 | 2016-01-14 | Tmc Sensortechnik Gmbh | Thermobimetallschalter und Verfahren zu seiner Montage |
Also Published As
| Publication number | Publication date |
|---|---|
| DE59008766D1 (de) | 1995-04-27 |
| EP0453596A1 (de) | 1991-10-30 |
| ATE120303T1 (de) | 1995-04-15 |
| DK0453596T3 (da) | 1995-08-14 |
| ES2071697T3 (es) | 1995-07-01 |
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