EP0480171B1 - Staubfreie Einbettmasse für passgenaue Gussstücke und Verfahren zur Herstellung dieser Einbettmassen - Google Patents

Staubfreie Einbettmasse für passgenaue Gussstücke und Verfahren zur Herstellung dieser Einbettmassen Download PDF

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Publication number
EP0480171B1
EP0480171B1 EP91114886A EP91114886A EP0480171B1 EP 0480171 B1 EP0480171 B1 EP 0480171B1 EP 91114886 A EP91114886 A EP 91114886A EP 91114886 A EP91114886 A EP 91114886A EP 0480171 B1 EP0480171 B1 EP 0480171B1
Authority
EP
European Patent Office
Prior art keywords
component
silicon dioxide
components
water
embedding compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91114886A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0480171A3 (en
EP0480171A2 (de
Inventor
Gerlinde Dipl.-Ing. Gantert
Bernd Dr. Dipl.-Ing. Kempf
Klaus-Peter Dr. Dipl.-Chem. Gundlach
Ulrich Dr Dipl.-Phys. Kump
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
Degussa GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Degussa GmbH filed Critical Degussa GmbH
Publication of EP0480171A2 publication Critical patent/EP0480171A2/de
Publication of EP0480171A3 publication Critical patent/EP0480171A3/de
Application granted granted Critical
Publication of EP0480171B1 publication Critical patent/EP0480171B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B22C1/02Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
    • B22C1/08Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives for decreasing shrinkage of the mould, e.g. for investment casting

Definitions

  • the invention relates to a water-soluble phosphate, magnesium oxide and silicon dioxide containing, mixed with liquids, non-dusting investment material for the production of precisely fitting castings in dental technology and in the jewelry industry and a method for producing such investment materials.
  • tooth replacement parts or jewelry parts are usually produced by casting processes.
  • the tooth replacement part or jewelry part is modeled in wax, embedded, the wax is removed by melting and the molten alloy is poured into the resulting mold.
  • the investment materials used for the production of the molds are subject to high demands with regard to the accuracy of fit of the parts produced therein. Due to the expansion of the setting and the thermal expansion of the investment, the contraction of the cast metal part by cooling after casting must be exactly compensated.
  • Phosphate-bonded investment materials containing magnesium oxide and silicon dioxide, since they are resistant to high temperatures and can also serve as a casting mold for high-melting alloys.
  • Phosphate-bonded investment materials are mixed with water or a water / silica sol mixture. The addition of the water leads to the setting reaction of the two binder components ammonium phosphate and magnesium oxide.
  • DE-PS 37 07 853 describes a powdered investment material which only shows a low level of dust formation. This is achieved by adding 0.5 - 5% of a wetting agent consisting of liquid hydrophobic hydrocarbons, fatty acid esters or fatty acids to the powder mixture of soluble phosphate, magnesium oxide and quartz. Since these liquids have a low vapor pressure, these are always relatively long-chain, organic compounds which lead to an oily grip in the investment materials and reduce the kneadability, so that anionic, surface-active agents must also be added. However, this can have a negative impact on the technical properties of the investment material (low strength, excessive setting expansion, unpleasant smell).
  • a wetting agent consisting of liquid hydrophobic hydrocarbons, fatty acid esters or fatty acids
  • a liquid to the investment can also be done for other reasons.
  • an investment is described in Derwent Abstract 84-003437 / 01, to which an aliphatic alcohol is added in amounts of 0.01 to 0.3% by weight in order to prevent the reaction of the binder material due to the atmospheric humidity, and thus to increase the storage stability increase.
  • the amounts added are so small that no dust-free is obtained.
  • a process for the production of these investment materials should also be developed.
  • This object is achieved in that the investment is divided into two components a and b, of which component a contains the entire magnesium oxide and component b contains the entire phosphate, while the silicon dioxide content either only added to component b or to the two components a and b is distributed, component b containing at least 0.5% by weight of water and component a in the presence of silicon dioxide containing 0.4 to 6% by weight of a hydrophilic aliphatic solvent with a vapor pressure of less than 600 Pa.
  • Component a preferably contains the magnesium oxide, part of the silicon dioxide and 0.4 to 6% by weight of a monohydric alcohol having 4 to 7 carbon atoms or a liquid polyhydric alcohol or the corresponding esters.
  • component a can also contain hydrophilic carboxylic acids having 3 to 7 carbon atoms or their esters.
  • the organic solvent can be dispensed with, since magnesium oxide is less dusty and far less toxic than silicon dioxide.
  • the two components a and b can be packed and stored separately in the moist state. Only when they are processed are they mixed together in the correct mixing ratio and mixed with the mixing liquid.
  • a polyhydric alcohol such as e.g. Ethylene glycol or glycerin.
  • Ethylene glycol or glycerin may be advantageous to add the entire mixing water necessary for the production of the investment to component b. This means that only components a and b are required to prepare the investment material and no additional mixing water.
  • Components a and / or b advantageously additionally each contain a water-soluble binder, in particular polyvinyl alcohols in amounts of 0.1 to 2% and / or cellulose derivatives in amounts of 0.1 to 5%. This enables the powder mixtures to be agglomerated, with agglomerate diameters of 0.5 to 5 mm having proven best.
  • a water-soluble binder in particular polyvinyl alcohols in amounts of 0.1 to 2% and / or cellulose derivatives in amounts of 0.1 to 5%.
  • This agglomeration has the essential advantage that the two components can then be mixed again after drying, without a reaction taking place or a dust load exceeding the legal limit value being able to occur.
  • the dust-free investment material is produced by dividing the investment material consisting of water-soluble phosphates, magnesium oxide and silicon dioxide into two components a and b, component a, which contains all of the magnesium oxide and possibly part of the silicon dioxide, in the presence of silicon dioxide with 0.4 to 6% by weight of a hydrophilic aliphatic solvent with a vapor pressure of less than 600 Pa, and component b, which contains the water-soluble phosphate and the remaining part of the silicon dioxide, with at least 0.5% by weight of water is transferred.
  • the hydrophilic aliphatic solvent used is preferably monohydric alcohols having 4 to 7 carbon atoms, liquid polyhydric alcohols or the corresponding esters.
  • components a and / or b optionally with the addition of a water-soluble binder in the form of 0.1 to 2% of a polyvinyl alcohol or from 0.1 to 5% of a cellulose derivative, are agglomerated to form agglomerates of preferably 0.5 to 5 mm in diameter and then dried. This makes it possible to mix the two components again without a setting reaction taking place.
  • the refractory components silicon dioxide can be divided arbitrarily between the two components a and b. However, it has proven useful to keep the proportions approximately the same size in order to ensure that the mixing is as homogeneous as possible during the mixing.
  • the amount of liquid required to keep dust-free essentially depends on the grain size of the investment material. The finer the material, the more liquid is required. Since ethylene glycol leads to a reduction in the setting reaction at higher concentrations, it makes sense not to increase the glycol requirement by too much sand or by too large a grain size. A glycol content of 5% should never be exceeded.
  • ethylene glycol butanediol or glycerin can also be used as the binding liquid for component a.
  • the use of water does not have a negative effect on the dental properties of the investment material. Since this is also not quantity-dependent, the water requirement can always be set as required in addition to the a-component due to the fineness of grain and the amount of sand.
  • the handling of the investment material according to the invention can be further improved if the two components are agglomerated separately and mixed together again after drying.
  • water-soluble binders can still be dissolved in the liquid used in both components.
  • liquid used in both components For example, proven: polyvinyl alcohols, tylose, sugar, gum arabic and soluble starch.
  • binders that are usually used in agglomeration processes are also conceivable. Such binders are e.g. in "Chemical Engineering, December 4, 1967".
  • the agglomeration of both components takes place in commercially available mixers, with a fine agglomeration of the respective agglomeration liquid leading to a build-up agglomeration.
  • a size of approx. 0.5 -5 mm is permitted for the agglomerates.
  • the liquid requirement for the desired agglomerate formation is 4 to 60 ml / kg solids for component a and 5 to 200 ml / kg for component b.
  • component b is dried by heating to 50-110 ° C., while component a can be left in the moist state. The two components can then be mixed together without impairing the storage stability and the dental properties.
  • component a contains only magnesium oxide and no silicon dioxide, it can be agglomerated or tableted without the addition of organic solvents in the form of alcohols, carboxylic acids or esters.
  • Such agglomerated investment materials are distinguished from conventional investment materials by significantly reduced dust pollution during processing.
  • To measure the dust load a sample of the investment was mixed in a vessel in a tumble mixer for one minute.
  • the vessel was then opened and the dust load was measured immediately using a dust measuring device. It was found that the total amount of dusts released is considerably less than the legally permissible limit values, so that a hazard from inhalable, quartz-containing dusts can be excluded.
  • Components a and b were first homogenized in a mixer in the dry state for 3 minutes, then the liquid was added with continuous mixing and mixed again for 5 minutes.
  • the setting expansion was determined in accordance with DIN draft 13919, part 2. To determine the accuracy of fit, schematic crown rings were cast and then measured optically. To check the storage stability, repeat measurements were carried out after different storage times.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)
  • Dental Preparations (AREA)
  • Dental Prosthetics (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Noodles (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Silicon Compounds (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
EP91114886A 1990-10-11 1991-09-04 Staubfreie Einbettmasse für passgenaue Gussstücke und Verfahren zur Herstellung dieser Einbettmassen Expired - Lifetime EP0480171B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4032254 1990-10-11
DE4032254A DE4032254C2 (de) 1990-10-11 1990-10-11 Staubfreie Einbettmasse für passgenaue Gußstücke und Verfahren zur Herstellung dieser Einbettmassen

Publications (3)

Publication Number Publication Date
EP0480171A2 EP0480171A2 (de) 1992-04-15
EP0480171A3 EP0480171A3 (en) 1993-01-20
EP0480171B1 true EP0480171B1 (de) 1994-07-20

Family

ID=6416069

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91114886A Expired - Lifetime EP0480171B1 (de) 1990-10-11 1991-09-04 Staubfreie Einbettmasse für passgenaue Gussstücke und Verfahren zur Herstellung dieser Einbettmassen

Country Status (13)

Country Link
US (1) US5250110A (da)
EP (1) EP0480171B1 (da)
JP (1) JP3242680B2 (da)
AT (1) ATE108642T1 (da)
AU (1) AU651137B2 (da)
BR (1) BR9104393A (da)
CA (1) CA2053138A1 (da)
DE (2) DE4032254C2 (da)
DK (1) DK0480171T3 (da)
ES (1) ES2059004T3 (da)
IL (1) IL99711A (da)
MX (1) MX9101480A (da)
ZA (1) ZA918090B (da)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3529523B2 (ja) * 1995-11-17 2004-05-24 株式会社ジーシー 歯科用リン酸塩系埋没材組成物
DE102006012630B4 (de) * 2006-03-20 2010-04-08 Amann Girrbach Ag Dosiervorrichtung zum Mischen von mindestens einer pulverförmigern Substanz mit mindestens einer flüssigen Substanz
JP2010529091A (ja) * 2007-06-06 2010-08-26 インノテーレ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング 水硬性セメントをベースとするインプラント材料ならびにその使用
ATE453471T1 (de) * 2007-11-02 2010-01-15 Shera Werkstofftechnologie Gmb Keramische einbettmasse zur herstellung einer giessform sowie damit verbundene herstellungsverfahren
CA2885237A1 (en) * 2012-10-18 2014-04-24 Cermatco Ltd Investment binder and use of the investment binder
GB2569193B (en) 2017-12-11 2021-09-29 Dudley Shaw Richard Investment casting compositions
KR102285589B1 (ko) * 2019-10-22 2021-08-04 시노베스트 주식회사 경화 팽창 증대형 치과주조용 매몰재

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2479504A (en) * 1943-07-12 1949-08-16 Ransom & Randolph Company Investment material
US2466138A (en) * 1944-09-20 1949-04-05 Nat Lead Co Refractory mold composition
US2875073A (en) * 1955-05-23 1959-02-24 Corn Prod Refining Co Core binder and process of making cores
US3074803A (en) * 1960-09-27 1963-01-22 Nat Starch Chem Corp Molding starch composition
US3081177A (en) * 1962-01-25 1963-03-12 J Bird Moyer Co Inc Dental impression compositions
JPS62212254A (ja) * 1986-03-12 1987-09-18 而至歯科工業株式会社 低粉塵性粉末状歯科用埋没材組成物
JPS63141906A (ja) * 1986-12-03 1988-06-14 G C Dental Ind Corp 歯科鋳造用埋没材

Also Published As

Publication number Publication date
IL99711A (en) 1995-11-27
IL99711A0 (en) 1992-08-18
ES2059004T3 (es) 1994-11-01
JPH0558834A (ja) 1993-03-09
ATE108642T1 (de) 1994-08-15
EP0480171A3 (en) 1993-01-20
EP0480171A2 (de) 1992-04-15
ZA918090B (en) 1992-07-29
DE4032254C2 (de) 1994-04-21
MX9101480A (es) 1992-04-01
JP3242680B2 (ja) 2001-12-25
CA2053138A1 (en) 1992-04-12
BR9104393A (pt) 1992-06-09
DK0480171T3 (da) 1994-10-17
DE4032254A1 (de) 1992-04-16
DE59102243D1 (de) 1994-08-25
US5250110A (en) 1993-10-05
AU8574491A (en) 1992-05-07
AU651137B2 (en) 1994-07-14

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