EP0485331A1 - Procédé et dispositif pour la coulée électromagnétique de billettes en aluminium allié présentant une surface dénuée de plis - Google Patents
Procédé et dispositif pour la coulée électromagnétique de billettes en aluminium allié présentant une surface dénuée de plis Download PDFInfo
- Publication number
- EP0485331A1 EP0485331A1 EP91810822A EP91810822A EP0485331A1 EP 0485331 A1 EP0485331 A1 EP 0485331A1 EP 91810822 A EP91810822 A EP 91810822A EP 91810822 A EP91810822 A EP 91810822A EP 0485331 A1 EP0485331 A1 EP 0485331A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oxide
- weir
- inductor
- billet
- support frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title abstract 2
- 239000004411 aluminium Substances 0.000 title abstract 2
- 238000005266 casting Methods 0.000 title description 7
- 238000009434 installation Methods 0.000 title description 3
- 229910052782 aluminium Inorganic materials 0.000 title 1
- 239000000155 melt Substances 0.000 claims abstract description 9
- 230000037303 wrinkles Effects 0.000 claims abstract description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 5
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 5
- 238000009749 continuous casting Methods 0.000 claims abstract description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 230000008021 deposition Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052749 magnesium Inorganic materials 0.000 abstract description 3
- 239000011777 magnesium Substances 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000002826 coolant Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 3
- 229910052790 beryllium Inorganic materials 0.000 description 2
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/01—Continuous casting of metals, i.e. casting in indefinite lengths without moulds, e.g. on molten surfaces
- B22D11/015—Continuous casting of metals, i.e. casting in indefinite lengths without moulds, e.g. on molten surfaces using magnetic field for conformation, i.e. the metal is not in contact with a mould
Definitions
- the invention relates to a method for preventing the formation of wrinkles and oxide deposits on the rolling surfaces of a billet made of an aluminum alloy, in particular an aluminum-magnesium alloy, during vertical electromagnetic continuous casting with an essentially rectangular inductor and an oxide weir immersed in the melt head.
- An apparatus for performing the method is also within the scope of the invention.
- the US-A-4'724'896 discloses a device for reducing the surface defects mentioned in the electromagnetic casting of billets by arranging a per se known, immersed in the melt head oxide weir, in technical terminology also called skim dam.
- the outer edges of the oxide weir form an angle of between 105 and 150 with the molten metal, as a result of which the meniscus radius of the surface of the molten metal in the contact zone with the outer edges of the weir is greatly reduced.
- the oxide skin which forms on the melt surface is to tear off at short intervals before the oxide layer has reached the thickness which is critical for the formation of wrinkles and oxide deposition. It has However, it has been shown that even with inclined outer edges of the oxide weir, the surface defects cannot be completely eliminated.
- the inventor has set himself the goal of providing a method and a suitable device of the type mentioned at the outset with which the formation of folds and oxide deposition on the surface of aluminum alloy rolling bars produced by electromagnetic casting can be prevented.
- the object is achieved according to the invention in that the oxide weir, which extends at least over the long sides of the inductor and is arranged approximately parallel and at a distance from it, is moved horizontally in its longitudinal direction to and fro.
- the oxide weir can consist of only two parts adjacent to the long sides of the inductor and are missing towards the transverse sides of the inductor. In practice, however, it is advisable to use a frame-shaped oxide weir. The constant movement of the oxide weir prevents the formation of wrinkles and oxide deposits on the rolled surfaces of the ingots by premature tearing and detachment of the oxide skin that forms on the melt surface.
- a movement cycle should expediently last from 1 to 8 seconds, preferably about 3 seconds, the horizontal displacement of the oxide weir between two end positions being 5 to 15 mm, preferably about 8 mm.
- the aforementioned premature detachment of the oxide skin on the melt surface can be supported by introducing vibrations into the oxide weir in the direction of strand withdrawal.
- the suitable vibration frequency is between 50 and 1000 Hz, preferably around 400 to 600 Hz.
- the optimal acceleration value of the vibration movement is between +/- 20 g and +/- 60 g, where g means the acceleration due to gravity.
- the appropriate immersion depth of the oxide weir in the molten metal is 5 to 15 mm, preferably about 10 mm.
- the object is achieved according to the invention in that, in the case of an essentially rectangular inductor and an essentially rectangular oxide weir, this is fixed to a support frame which is coupled on one side to a pneumatic cylinder which is stationary with respect to the inductor and on the other in a position opposite the inductor fixed leadership is guided.
- At least one vibrator preferably a ball vibrator, is attached to the support frame.
- the distance between the longitudinal sides of the inductor and the oxide weir lying essentially parallel to one another is expediently between 50 and 100 mm and is preferably approximately 70 to 80 mm.
- a vertical electromagnetic continuous casting installation 10 has a loop-shaped inductor 12 as a mold, which is partially covered by a screen 14 for the fine adjustment of the electromagnetic field.
- An annularly arranged coolant box 16 serves to apply coolant 18 to the surface of the billet or billet 20 emerging from the mold. Via a pouring nozzle 21 the liquid metal is fed to the mold.
- the strand 20 is continuously lowered by means of a start-up floor 22, which keeps the mold closed until the start of casting.
- a pneumatic cylinder 30 is mounted, the piston rod 32 is connected to a first suspension 34 a of the support frame 24.
- a second suspension 34 b of the support frame 24 opposite the first suspension 34 a is mounted in a guide 36 mounted on the side of the coolant box 16 diametrically opposite the pneumatic cylinder 30.
- the distance b between the long sides x1 and x2 of the inductor 12 and the oxide weir 26 is thus 80 mm, the distance c between the transverse sides y1 and y2 90 mm.
- the support frame 24 with the oxide weir 26 can be moved horizontally in the direction of the longitudinal sides x 1 of the inductor 12 back and forth.
- Ball vibrators 40 are fixed on crossbars 38 of the support frame 24.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- General Induction Heating (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Conductive Materials (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT91810822T ATE100004T1 (de) | 1990-11-06 | 1991-10-24 | Verfahren und vorrichtung zum elektromagnetischen giessen von walzbarren mit faltenfreier oberflaeche aus einer aluminiumlegierung. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH3522/90 | 1990-11-06 | ||
| CH3522/90A CH682467A5 (de) | 1990-11-06 | 1990-11-06 | Verfahren und Vorrichtung zum elektromagnetischen Giessen von Walzbarren aus einer Aluminiumlegierung mit faltenfreier Oberfläche. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0485331A1 true EP0485331A1 (fr) | 1992-05-13 |
| EP0485331B1 EP0485331B1 (fr) | 1994-01-12 |
Family
ID=4257827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91810822A Expired - Lifetime EP0485331B1 (fr) | 1990-11-06 | 1991-10-24 | Procédé et dispositif pour la coulée électromagnétique de billettes en aluminium allié présentant une surface dénuée de plis |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US5184667A (fr) |
| EP (1) | EP0485331B1 (fr) |
| JP (1) | JPH04266453A (fr) |
| AT (1) | ATE100004T1 (fr) |
| AU (1) | AU640055B2 (fr) |
| CA (1) | CA2054489A1 (fr) |
| CH (1) | CH682467A5 (fr) |
| DE (1) | DE59100852D1 (fr) |
| ES (1) | ES2049098T3 (fr) |
| NO (1) | NO176596C (fr) |
| ZA (1) | ZA918481B (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1337369A4 (fr) * | 2000-10-27 | 2004-06-23 | Univ Ohio State | Procede et dispositif pour le controle d'onde de surface stationnaire et de turbulence dans une cuve de moulage en continu |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2295839C (fr) | 1997-07-10 | 2008-04-08 | Wagstaff, Inc. | Systeme permettant d'assurer un ecoulement uniforme a travers plusieurs parois peripheriques permeables d'un moule |
| EP3110583B1 (fr) * | 2014-02-24 | 2020-08-19 | Wagstaff, Inc. | Système de contrôle des oxydes pour un moule de coulée continue de métal fondu |
| JP2025509975A (ja) * | 2022-03-24 | 2025-04-11 | ノベリス・インコーポレイテッド | ダイレクトチル鋳造中に垂直湯じわを制御するためのシステム及び方法 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273180A (en) * | 1979-03-08 | 1981-06-16 | Tertishnikov Anatoly S | Process and apparatus for continuous casting of metal in electromagnetic field |
| US4724896A (en) * | 1987-02-09 | 1988-02-16 | Aluminum Company Of America | Apparatus and method for improving the surface characteristics of continuously cast metal ingot |
| EP0375620A1 (fr) * | 1988-12-22 | 1990-06-27 | Alusuisse-Lonza Services Ag | Procédé et dispositif pour la coulée électromagnétique de métaux |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02255246A (ja) * | 1989-03-29 | 1990-10-16 | Sumitomo Light Metal Ind Ltd | 電磁場鋳造方法及び装置 |
-
1990
- 1990-11-06 CH CH3522/90A patent/CH682467A5/de not_active IP Right Cessation
-
1991
- 1991-10-24 AT AT91810822T patent/ATE100004T1/de not_active IP Right Cessation
- 1991-10-24 DE DE91810822T patent/DE59100852D1/de not_active Expired - Fee Related
- 1991-10-24 ES ES91810822T patent/ES2049098T3/es not_active Expired - Lifetime
- 1991-10-24 AU AU86079/91A patent/AU640055B2/en not_active Ceased
- 1991-10-24 EP EP91810822A patent/EP0485331B1/fr not_active Expired - Lifetime
- 1991-10-24 ZA ZA918481A patent/ZA918481B/xx unknown
- 1991-10-28 US US07/783,766 patent/US5184667A/en not_active Expired - Lifetime
- 1991-10-29 CA CA002054489A patent/CA2054489A1/fr not_active Abandoned
- 1991-11-04 NO NO914309A patent/NO176596C/no unknown
- 1991-11-06 JP JP3289996A patent/JPH04266453A/ja active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4273180A (en) * | 1979-03-08 | 1981-06-16 | Tertishnikov Anatoly S | Process and apparatus for continuous casting of metal in electromagnetic field |
| US4724896A (en) * | 1987-02-09 | 1988-02-16 | Aluminum Company Of America | Apparatus and method for improving the surface characteristics of continuously cast metal ingot |
| EP0375620A1 (fr) * | 1988-12-22 | 1990-06-27 | Alusuisse-Lonza Services Ag | Procédé et dispositif pour la coulée électromagnétique de métaux |
Non-Patent Citations (1)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 8, no. 50 (M-281)(1487) 7. März 1984 & JP-A-58 202 957 ( NIPPON KOKAN K.K. ) 26. November 1983 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1337369A4 (fr) * | 2000-10-27 | 2004-06-23 | Univ Ohio State | Procede et dispositif pour le controle d'onde de surface stationnaire et de turbulence dans une cuve de moulage en continu |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA918481B (en) | 1992-07-29 |
| ATE100004T1 (de) | 1994-01-15 |
| CH682467A5 (de) | 1993-09-30 |
| EP0485331B1 (fr) | 1994-01-12 |
| NO914309L (no) | 1992-05-07 |
| CA2054489A1 (fr) | 1992-05-07 |
| AU640055B2 (en) | 1993-08-12 |
| AU8607991A (en) | 1992-05-14 |
| NO914309D0 (no) | 1991-11-04 |
| ES2049098T3 (es) | 1994-04-01 |
| NO176596C (no) | 1995-05-03 |
| DE59100852D1 (de) | 1994-02-24 |
| JPH04266453A (ja) | 1992-09-22 |
| NO176596B (no) | 1995-01-23 |
| US5184667A (en) | 1993-02-09 |
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