EP0538320B1 - Behandlung von magnetpulvermaterialien und so erhaltene gegenstände - Google Patents
Behandlung von magnetpulvermaterialien und so erhaltene gegenstände Download PDFInfo
- Publication number
- EP0538320B1 EP0538320B1 EP91912597A EP91912597A EP0538320B1 EP 0538320 B1 EP0538320 B1 EP 0538320B1 EP 91912597 A EP91912597 A EP 91912597A EP 91912597 A EP91912597 A EP 91912597A EP 0538320 B1 EP0538320 B1 EP 0538320B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- magnetic
- magnetic properties
- precursor
- oriented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000000696 magnetic material Substances 0.000 title description 7
- 239000002243 precursor Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 150000004678 hydrides Chemical class 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 52
- 239000000843 powder Substances 0.000 claims description 40
- 238000011282 treatment Methods 0.000 claims description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 230000006698 induction Effects 0.000 claims description 27
- 239000002245 particle Substances 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 11
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 150000002910 rare earth metals Chemical class 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 238000010791 quenching Methods 0.000 claims description 7
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 229910017052 cobalt Inorganic materials 0.000 claims description 5
- 239000010941 cobalt Substances 0.000 claims description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 5
- 230000000171 quenching effect Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000005242 forging Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 238000006356 dehydrogenation reaction Methods 0.000 claims description 3
- 238000005984 hydrogenation reaction Methods 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 3
- 239000011343 solid material Substances 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000005204 segregation Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 28
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 230000005415 magnetization Effects 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 238000005056 compaction Methods 0.000 description 6
- 238000004845 hydriding Methods 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 238000000227 grinding Methods 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 229910052777 Praseodymium Inorganic materials 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 4
- 229910000521 B alloy Inorganic materials 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005496 eutectics Effects 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000002085 persistent effect Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910052779 Neodymium Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- -1 copper Chemical class 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- 230000002688 persistence Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 208000035126 Facies Diseases 0.000 description 1
- 229910000583 Nd alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010339 dilation Effects 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000005381 magnetic domain Effects 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000010951 particle size reduction Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005549 size reduction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000007725 thermal activation Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/023—Hydrogen absorption
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
- H01F1/0573—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes obtained by reduction or by hydrogen decrepitation or embrittlement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/06—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/065—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder obtained by a reduction
Definitions
- the invention relates to an improved method for optimizing the magnetic properties of a material with permanent magnet properties, in order to obtain a product with high magnetic performance and in finely divided form. More specifically, it relates to a process capable of increasing the internal magnetic energy of such a material, of the rare earth / iron / boron alloy type, obtained after decrepitation by the hydriding-dehydriding procedure. Finally, it also relates to the products obtained by this process.
- the production of bonded magnets is basically carried out by introducing a large amount of magnetic material in the most divided form possible, into an organic continuous matrix, generally made of a synthetic polymer. This step is carried out in the traditional way by means of a twin screw, at the melting point of the polymer. In this way, in order to obtain high performance bonded magnets, it is sought to introduce into the matrix the greatest possible quantity of magnetic material. As part of an optimization of such magnets, the aim is to minimize the size of the "particles" constituting the magnetic material, while increasing the magnetic properties, and in particular the coercivity of said "particles". In addition, it is important that the size distribution of these "particles" be as tight as possible, in particular in order to optimize the magnetic properties (coercivity, induction) of the bonded magnet.
- This property is particularly important in the context of the production of magnets linked to strong anisotropy. Indeed, on this small distribution, and on the effective size of the "particles" obtained, depend on the one hand, the dispersibility of the powders, namely, their ability to disperse homogeneously, for example in the matrix or resin d coating, and on the other hand their orientability, namely, their ability to orient themselves under magnetic field, and more precisely to align their direction of easy magnetization with the direction of the applied magnetic field, and this by mechanical rotation.
- One of the aims of the present invention is to propose a process capable of manufacturing such powders, having a high coercivity.
- the object of the invention consists, starting from materials having qualities of permanent magnets - either intrinsically or potentially (example amorphous product) - to obtain powders having the same magnetic properties as their precursors by applying heat treatments corresponding to particular conditions.
- the invention also aims to obtain powders of small homogeneous particle size, endowed with these magnetic properties.
- a second heat treatment is applied to a temperature close to 600 ° C., that is to say a temperature higher than the desorption temperature of the hydrides of the main phase of the material.
- this thermal post-treatment makes it possible to obtain dehydriding of all the constituent phases of the base alloy. Indeed, as we know, whatever the method of obtaining the latter, we must go through a step of melting the base material in order to obtain an alloy in massive form. This fusion not being congruent, there exists between the preponderant entities, constitutive of the "magnetic" phase proper, one or more secondary phases with eutectic behavior, richer in rare earth elements. In fact, subsequent heat treatments aim to dehydrate this or these secondary phases. Finally, by a third heat treatment, the aim is to reshape the envelope with a concentration rich in rare earth elements.
- primary vacuum is meant in the sense of the invention a vacuum preferably less than 10 ⁇ 2 to 10 ⁇ 4 millimeters of mercury (or about 1 to 10 ⁇ 2 Pa). This primary vacuum is intended to allow the evacuation of hydrogen gas as it is formed. The duration of the thermal dehydriding treatments is also linked to the restoration of the initial primary vacuum.
- the duration of the dehydriding treatment depends on the base material used. It is followed by cooling at constant speed, speed also depending on the starting material.
- this first post-treatment can be followed by a thermal plateau, then by subsequent thermal treatments, the aim of which is similar to the first.
- Another approach consists of starting from an isotropic powder of fine and uniform particle size, obtained for example by decrepitation with hydrogen at very high temperature (500 to 1000 ° C), then to subject this powder to a treatment of the plastic deformation type hot (analogous to that carried out in the previous case at the level of the precursor) intended to induce in said powder a certain degree of anisotropy without however risking causing its sintering. It certainly results in powders of small particle size, but whose magnetic properties, in particular the possible anisotropy of the precursor, are considerably reduced or even canceled, due to the separation of the magnetic phases constituting the basic magnetic structure, this separation being inherent to treatment under hydrogen at high temperature.
- a mode of treatment has been targeted associated with a composition of suitable precursor making it possible to induce a maximum level of magnetic anisotropy at the level of this precursor.
- a size reduction technique was used, such as hydrogen decrepitation practiced under moderate temperature conditions, followed by an appropriate post-treatment of dehydrogenation, capable of fully preserving the very strong anisotropy of the precursor. implemented for this purpose.
- the starting product therefore plays a fundamental role both in terms of its composition and its isotropic or anisotropic nature, the latter being preserved through successive stages of decrepitation and post-treatments.
- this product is advantageously a rare earth / iron / boron alloy, the iron possibly being partially substituted by cobalt or by other transition elements (3d, 4d, 5d).
- part of these iron or cobalt elements can be substituted by other elements such as copper or aluminum.
- a highly anisotropic precursor is obtained (in terms of its magnetic characteristics) if materials from "powder metallurgy" are used, a technique described in more detail in document EP-A-0 101 552, or if the 'We start from massive magnet falls.
- Solid or ribbon precursors having, on the contrary, isotropic magnetic properties are obtained within the framework of hot working process carried out by spinning, also described in document WO 87/07425, or in the hyper-quenching process on rollers, described in particular in document EP-A-0 108 474.
- the invention also relates to the product obtained. It is a product with good magnetic properties, typically an internal energy (HB) max greater than or equal to 80 kJ / m3 for isotropic powders and 240 kJ / m3 for anisotropic powders, with a small homogeneous particle size, typically close to ten micrometers, or less, and in any event less than fifteen micrometers.
- these products have a remanent magnetization, typically at least 40 Am2 / kg for isotropic powders and 80 Am2 / kg for oriented anisotropic powders, and a high coercivity of at least 700 kA / m.
- the grains of the products obtained have a characteristic facies in the form of broken crystallites, typical of the morphology resulting from this manufacturing process.
- the starting material is a material which in the solid state already has high magnetic properties.
- the process according to the invention aims, following a decrepitation having reduced its magnetic properties, to restore them to result in magnetic properties, in particular in coercivity, and residual induction, close to those of the starting raw product.
- the starting product is an isotropic or anisotropic polyphase alloy depending on the destination of the final product, of rare earth / iron / boron composition.
- iron can be substituted by cobalt, in particular with a view to increasing the Curie point of the final product or by other 3d transition metals, such as copper, or 4d and 5d.
- iron can also be partially substituted by other metallic elements such as aluminum, and this cumulatively with the transition elements.
- This alloy is, as already said, in polyphase form, respectively a magnetic phase with high anisotropy, corresponding to the general formula R2-M14-B, and one or more other phases with a majority concentration of rare earth elements, consecutive to the mode of realization of the basic material.
- this basic material is firstly hydrided by absorption of hydrogen under pressure (1 to 5 MPa) for example in an autoclave made of special steel, and generally at room temperature.
- pressure 1 to 5 MPa
- thermal activation is necessary.
- one or a few thermal cycles during the hydrogenation phase ensure better chemical and particle size homogeneity of the material.
- This hydriding leads to the fragmentation of the material, which thus becomes very easily dispersible.
- the revelation of the pulverulent form of the material can be obtained by simple mechanical stirring, or by simple grinding.
- the hydrogenated pulverulent material undergoes three treatment phases:
- a partial dehydriding is carried out, which concerns the main hydrated phase R2-M14-BH x (where x is between 1 and 5), the latter transforming into R2-M14-B.
- the hydrides formed being of the metastable type, the dehydriding must be carried out under primary vacuum at a temperature lower than their demixing temperature, otherwise, the formation of rare earth hydrides, iron and an ill-defined iron-boron phase, the magnetic properties of the material then being definitively and prohibitively altered.
- the temperature of this partial dehydriding which can start under primary vacuum around 150 ° C, and which increases around 300 ° C, must not exceed 520 ° C, demixing temperature of hydrides R2-M14-BH x .
- the complete dehydration of the decrepit material can be carried out, in particular at the level of the eutectic phase rich in rare earths , which constitutes the film envelope of the magnetic domains.
- This second phase is also carried out under primary vacuum.
- the dehydrated powder thus obtained can be subjected in a third phase, to an annealing treatment between 450 and 1000 ° C., aimed at completely restoring the magnetic properties, in particular the coercivity.
- the treatment can advantageously be supplemented with an in-situ passivation by introducing argon under normal pressure, before bringing the product back to its normal temperature.
- the purpose of the final heat treatments is to optimize the cohesion of the granular material at the level of the elementary particles, namely the phase of the R2-M14-B type and of its eutectic intergranular envelope.
- the different parameters of these heat treatments are a function of the composition of the base material and their metallurgical synthesis process.
- Figure 1 a block diagram of the different stages involved in the production of a bonded magnet.
- the powders obtained after the various heat treatments are dispersed before being coated in a resin, then oriented in the field.
- Example 1 Phase a
- This material undergoes a decrepitation treatment by hydriding, and the desorption is carried out by a heat treatment beyond 180 ° C.
- This treatment aimed at desorbing the hydrogen from the main phase, is carried out at a speed of 300 ° C / hour. It constitutes the so-called dehydriding phase, carried out under primary vacuum. It is followed by a thermal plateau for 1 hour at 520 ° C and finally by cooling at the speed of 150 ° C / hour.
- This finely divided isotropic material gives a residual induction of 42 Am2 / kg, but a very reduced coercive field of 120 kA / m, which makes this material unusable for shaping in the state of a bonded magnet.
- phase a The same treatment is repeated as phase a, from the same material and then subjected to the latter a second heating phase at 600 ° C, temperature obtained at the rate of 300 ° C / hour.
- This treatment is followed by heating to 640 ° C, temperature obtained at the speed of 50 ° C / hour, the thermal plateau at 640 ° C being maintained for 30 minutes.
- This phase is followed by rapid cooling down to 600 ° C, at the speed of 1000 ° C / hour, followed by a temperature drop of 150 ° C / hour.
- Example 2 Phase a
- This material is decrepit then heat treated, in the same manner as that described in Example 1 phase a.
- the residual induction of the non-oriented 0.4 compaction sample is 43 Am2 / kg, the coercive field being only 320 kA / m.
- Example 1 The same precursor material which has undergone the treatment of Example 1 (phase a), then undergoes heating at 600 ° C., temperature obtained at the speed of 300 ° C. / hour. It is then treated according to the same process as that indicated in example 1 phase b.
- the residual induction measured on a non-oriented 0.4 compaction sample is 43 Am2 / kg, and the coercive field of 880 kA / m. As in the previous case, the isotropic magnetic characteristics of the solid material are therefore largely restored.
- the material is decrepit by hydriding, then heated to 520 ° C under primary vacuum, temperature obtained at the speed of 300 ° C / hour. It undergoes a thermal plateau lasting one hour at this temperature and is then heated to 600 ° C., a temperature obtained at the speed of 300 ° C / hour. It is then heated to 680 ° C, obtained at the speed of 100 ° C / hour. It then undergoes a thermal plateau for 20 minutes at 680 ° C, then is rapidly cooled down to 600 ° C at the speed of 600 ° C / hour, followed by a temperature drop to 150 ° C / hour.
- the sample in the form of a non-oriented anisotropic powder of compaction 0.4, exhibits a residual induction of 40 Am2 / kg for a coercive field of 1,200 kA / m.
- the powders thus obtained taking into account their small homogeneous particle size on the one hand, and their high magnetic properties on the other hand, enabled the production of anisotropic bonded magnets, for which the measured remanent induction is increased by 30 at 40% compared to the anisotropic bonded magnets available today, and this for substantially the same charge of magnetic material.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Hard Magnetic Materials (AREA)
- Paints Or Removers (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
Claims (9)
- Verfahren zum Optimieren der magnetischen Eigenschaften eines Multiphasenproduktes der Zusammensetzung Seltene Erden/Eisen/Bor, das bei Raumtemperatur permanentmagnetische Eigenschaften aufweist, das als Prekursor dient und das einer Dekreptierbehandlung durch Hydrieren unter schwachem Druck bei niederen Temperaturen unterzogen wurde, um ein intermediäres Hydrid in pulverisierter Form zu erhalten,
bei dem das pulverisierte intermediäre Hydrid, nachfolgend auf die Hydrierung, einer ersten thermischen Teildehydrierungsbehandlung unter Vakuum unterworfen wird, und zwar bei einer Temperatur unterhalb dessen Entmischungstemperatur, und
das so erhaltene, nicht entmischte Produkt, bei einer Temperatur von etwa 600 C°, einer zweiten thermischen Dehydrierungsnachbehandlung bei Drücken bis zum Primärvakuum unterworfen wird. - Verfahren zum Optimieren der magnetischen Eigenschaften eines isotropen Multiphasenproduktes nach Anspruch 1, dadurch gekennzeichnet, daß der Prekursor ein isotropes Material ist, das durch ein Verfahren, ausgewählt aus der Gruppe bestehend aus Hyperabschrecken, wie Abschrecken auf Rädern und Heißschmieden mit einem Verschmiedungsgrad von zumindest gleich 10 erhalten wurde.
- Verfahren zum Optimieren der magnetischen Eigenschaften eines anisotropen Multiphasenproduktes nach Anspruch 1, dadurch gekennzeichnet, daß der Prekursor ein anisotropes Material ist, das durch Ausrichten in einem Magnetfeld und Pulversintern, oder durch Warmmassivumformung eines massiven Materials, oder aus einem Abfallmaterial aus der Produktion von Magneten erhalten wurde.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das erhaltene dehydrierte Produkt einer dritten Wärmenachbehandlung unter atmosphärischem Druck oder unter Vakuum unterworfen wird, und zwar bei einer Temperatur zwischen 450 und 1.000 °C, wobei die beiden Nachbehandlungen durch eine Temperstufe getrennt sein können oder auch nicht.
- Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß der Prekursor im überwiegenden Anteil der quadratischen Phase R₂-M₁₄-B entspricht, deren Entmischungstemperatur bei etwa 520 °C liegt, in der:- B Bor bedeutet;- R ein Element der Familie der Seltenen Erden oder Yttrium bedeutet;- und M Eisen bedeutet, gegebenenfalls teilweise substituiert durch ein Übergangselement, wie beispielsweise Kobalt, und/oder durch andere metallische Elemente, wie insbesondere Aluminium und Kupfer.
- Magnetische Zusammensetzungen, erzielbar durch das Verfahren nach einem der Ansprüche 1 bis 5, mit homogener Morphologie der überwiegend quadratischen Phase R₂-M₁₄-B, in der:- B Bor bedeutet;- R ein Element der Familie der Seltenen Erden oder Yttrium bedeutet;- und M Eisen bedeutet, gegebenenfalls teilweise substituiert durch ein Übergangselement, wie Kobalt und/oder andere metallische Elemente;dadurch gekennzeichnet, daß diese in Form eines Pulvers homogener Korngröße mit der mittleren Größe kleiner oder gleich 15 »m vorliegen, und daß diese eine Koerzitivkraft von zumindest 700 kA/m und eine remanente Induktion von zumindest 0,4 Tesla (40 Am²/kg) aufweisen.
- Magnetische Zusammensetzungen nach Anspruch 6, dadurch gekennzeichnet, daß sie magnetisch isotrop sind.
- Magnetische Zusammensetzungen nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, daß die Partikel, die das Pulver bilden, im überwiegenden Anteil Kristallite der Phase R₂-M₁₄-B enthalten, und daß die magnetischen Eigenschaften dieser Partikel im wesentlichen identisch denen des massiven Prekursors sind.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9008582A FR2664086A1 (fr) | 1990-07-02 | 1990-07-02 | Procede perfectionne pour l'optimisation des proprietes magnetiques de materiaux magnetiques pulverulents et produits ainsi obtenus. |
| FR9008582 | 1990-07-02 | ||
| PCT/FR1991/000517 WO1992000595A1 (fr) | 1990-07-02 | 1991-06-28 | Traitement de materiaux magnetiques pulverulents et produits ainsi obtenus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0538320A1 EP0538320A1 (de) | 1993-04-28 |
| EP0538320B1 true EP0538320B1 (de) | 1994-06-01 |
Family
ID=9398426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91912597A Expired - Lifetime EP0538320B1 (de) | 1990-07-02 | 1991-06-28 | Behandlung von magnetpulvermaterialien und so erhaltene gegenstände |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0538320B1 (de) |
| JP (1) | JPH06501135A (de) |
| AT (1) | ATE106600T1 (de) |
| DE (1) | DE69102277T2 (de) |
| FR (1) | FR2664086A1 (de) |
| WO (1) | WO1992000595A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604615A (zh) * | 2018-12-17 | 2019-04-12 | 江苏晨朗电子集团有限公司 | 低成本制备烧结钕铁硼永磁体的方法 |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5834229A (en) | 1991-05-24 | 1998-11-10 | Genentech, Inc. | Nucleic acids vectors and host cells encoding and expressing heregulin 2-α |
| IL101943A0 (en) * | 1991-05-24 | 1992-12-30 | Genentech Inc | Structure,production and use of heregulin |
| FR2997095B1 (fr) * | 2012-10-24 | 2014-11-28 | Commissariat Energie Atomique | Procede pour isoler les terres rares et/ou element(s) metallique(s) annexe(s) contenus dans la phase magnetique d'aimants permanents. |
| FR3030866B1 (fr) | 2014-12-18 | 2021-03-12 | Commissariat Energie Atomique | Aimant permanent fritte |
| FR3044161B1 (fr) | 2015-11-25 | 2019-05-03 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Aimant permanent fritte |
| SI4176094T1 (sl) * | 2020-07-01 | 2025-06-30 | Yeda Research And Development Co. Ltd | Pridobivanje redkozemeljskih kovin iz feromagnetnih zlitin |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60119701A (ja) * | 1983-12-01 | 1985-06-27 | Sumitomo Special Metals Co Ltd | 希土類・ボロン・鉄系永久磁石用合金粉末の製造方法 |
| FR2566758B1 (fr) * | 1984-06-29 | 1990-01-12 | Centre Nat Rech Scient | Nouveaux hydrures de terre rare/fer/bore et terre rare/cobalt/bore magnetiques, leur procede de fabrication et de fabrication des produits deshydrures pulverulents correspondants, leurs applications |
| JPS6390104A (ja) * | 1986-10-03 | 1988-04-21 | Tdk Corp | 希土類−鉄−ホウ素系永久磁石の製造方法 |
| JPS6447841A (en) * | 1987-08-12 | 1989-02-22 | Tdk Corp | Production of rare earth alloy magnet |
| JPS6445103A (en) * | 1987-08-13 | 1989-02-17 | Tdk Corp | Manufacture of rare earth alloy magnet |
| JPS6448406A (en) * | 1987-08-19 | 1989-02-22 | Mitsubishi Metal Corp | Magnet powder for sintering rare earth-iron-boron and manufacture thereof |
| EP0304054B1 (de) * | 1987-08-19 | 1994-06-08 | Mitsubishi Materials Corporation | Magnetisches Seltenerd-Eisen-Bor-Puder und sein Herstellungsverfahren |
| US4760966A (en) * | 1987-08-28 | 1988-08-02 | The United States Of America As Represented By The Secretary Of The Army | Method of comminuting rare earth magnet alloys into fine particles |
-
1990
- 1990-07-02 FR FR9008582A patent/FR2664086A1/fr active Granted
-
1991
- 1991-06-28 EP EP91912597A patent/EP0538320B1/de not_active Expired - Lifetime
- 1991-06-28 DE DE69102277T patent/DE69102277T2/de not_active Expired - Lifetime
- 1991-06-28 WO PCT/FR1991/000517 patent/WO1992000595A1/fr not_active Ceased
- 1991-06-28 JP JP3511665A patent/JPH06501135A/ja active Pending
- 1991-06-28 AT AT91912597T patent/ATE106600T1/de not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604615A (zh) * | 2018-12-17 | 2019-04-12 | 江苏晨朗电子集团有限公司 | 低成本制备烧结钕铁硼永磁体的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0538320A1 (de) | 1993-04-28 |
| WO1992000595A1 (fr) | 1992-01-09 |
| DE69102277D1 (de) | 1994-07-07 |
| FR2664086A1 (fr) | 1992-01-03 |
| ATE106600T1 (de) | 1994-06-15 |
| FR2664086B1 (de) | 1994-08-19 |
| DE69102277T2 (de) | 1994-09-15 |
| JPH06501135A (ja) | 1994-01-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6215329B2 (ja) | ネオジム、鉄、ボロンを主成分とする希土類粉末又はスパッタリングターゲットの製造方法、同希土類元素からなる粉末又はスパッタリングターゲット及びネオジム、鉄、ボロンを主成分とする希土類磁石用薄膜又はその製造方法 | |
| CN1705761B (zh) | 包含稀土元素的合金,其生产方法,磁致伸缩器件,以及磁性冷冻剂材料 | |
| JP4388263B2 (ja) | 珪化鉄スパッタリングターゲット及びその製造方法 | |
| FR2988206A1 (fr) | Procede de fabrication d'un element magnetocalorique, et element magnetocalorique ainsi obtenu | |
| FR3044161A1 (fr) | Aimant permanent fritte | |
| EP0576055B1 (de) | Feinkörniges anisotropes Pulver aus schmelzgesponnenen Bändern | |
| WO2013108830A1 (ja) | R-t-b系焼結磁石の製造方法 | |
| EP0538320B1 (de) | Behandlung von magnetpulvermaterialien und so erhaltene gegenstände | |
| CN106756636A (zh) | 一种高耐蚀的非晶高熵合金及其制备方法 | |
| EP0601943A1 (de) | Se-Fe-B typ Magnetpuder, Sintermagnete daraus und Herstellungsverfahren | |
| EP2593401B1 (de) | Verfahren zur herstellung eines materials für wasserstoffspeicherung mit einem extremen kunststoffverformungsschritt | |
| CN100442401C (zh) | 磁致伸缩材料 | |
| RU2531393C1 (ru) | СПОСОБ ПОЛУЧЕНИЯ МАГНИТОТВЕРДОГО МАТЕРИАЛА Sm2Fe17NX | |
| EP1082733B1 (de) | Herstellungsverfahren für ein magnetmaterial durch schmieden und magnetmaterial in pulverform | |
| EP0478674B1 (de) | Verfahren zur herstellung von dauermagneten auf neodymium-eisen-bor-basis | |
| WO2016097366A1 (fr) | Aimant permanent fritte | |
| CN109585151B (zh) | R-t-b系烧结磁体的制造方法和扩散源 | |
| FR3122665A1 (fr) | PROCEDE DE RECYCLAGE D’AIMANTS DE TYPE NdFeB, POUDRE ANISOTROPE ISSUE DU RECYCLAGE ET PROCEDE D’ELABORATION D’UN AIMANT PERMANENT A PARTIR DE LADITE POUDRE | |
| KR102696554B1 (ko) | 이방성 희토류 벌크자석의 제조방법 | |
| CA2046478A1 (fr) | Methode d'obtention sous forme divisee d'un materiau magnetique de type terre rare - metaux de transition - bore pour des aimants resistant a la corrosion | |
| CN104508173B (zh) | 靶材及其制造方法 | |
| FR2686730A1 (fr) | Methode de reglage de l'induction remanente d'un aimant fritte et produit ainsi obtenu. | |
| JPH0119449B2 (de) | ||
| WO2000019456A1 (fr) | Materiau magnetique a base de fer, de cobalt, de terres rares et de bore et aimant a base de ce materiau | |
| FR2707421A1 (fr) | Poudre additive pour la fabrication d'aimants frittés type Fe-Nd-B, méthode de fabrication et aimants correspondants. |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19921229 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT DE FR GB NL |
|
| 17Q | First examination report despatched |
Effective date: 19930521 |
|
| GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
| AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AT DE FR GB NL |
|
| REF | Corresponds to: |
Ref document number: 106600 Country of ref document: AT Date of ref document: 19940615 Kind code of ref document: T |
|
| GBT | Gb: translation of ep patent filed (gb section 77(6)(a)/1977) |
Effective date: 19940607 |
|
| REF | Corresponds to: |
Ref document number: 69102277 Country of ref document: DE Date of ref document: 19940707 |
|
| PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
| 26N | No opposition filed | ||
| REG | Reference to a national code |
Ref country code: FR Ref legal event code: CL |
|
| REG | Reference to a national code |
Ref country code: GB Ref legal event code: IF02 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: AT Payment date: 20100521 Year of fee payment: 20 Ref country code: NL Payment date: 20100524 Year of fee payment: 20 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20100610 Year of fee payment: 20 Ref country code: GB Payment date: 20100527 Year of fee payment: 20 Ref country code: FR Payment date: 20100729 Year of fee payment: 20 |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R071 Ref document number: 69102277 Country of ref document: DE |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R071 Ref document number: 69102277 Country of ref document: DE |
|
| REG | Reference to a national code |
Ref country code: NL Ref legal event code: V4 Effective date: 20110628 |
|
| REG | Reference to a national code |
Ref country code: GB Ref legal event code: PE20 Expiry date: 20110627 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GB Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION Effective date: 20110627 Ref country code: NL Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION Effective date: 20110628 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION Effective date: 20110629 |