EP0779376B1 - Carburation par plasma de pièces métalliques - Google Patents
Carburation par plasma de pièces métalliques Download PDFInfo
- Publication number
- EP0779376B1 EP0779376B1 EP96118592A EP96118592A EP0779376B1 EP 0779376 B1 EP0779376 B1 EP 0779376B1 EP 96118592 A EP96118592 A EP 96118592A EP 96118592 A EP96118592 A EP 96118592A EP 0779376 B1 EP0779376 B1 EP 0779376B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- propane
- methane
- carbon
- plasma
- carburizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005255 carburizing Methods 0.000 title description 20
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims abstract description 42
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 30
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000001294 propane Substances 0.000 claims abstract description 21
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 23
- DPQUFPIZKSPOIF-UHFFFAOYSA-N methane propane Chemical compound C.CCC.CCC DPQUFPIZKSPOIF-UHFFFAOYSA-N 0.000 claims description 7
- 238000003763 carbonization Methods 0.000 claims 2
- 239000000758 substrate Substances 0.000 claims 2
- 239000002184 metal Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 9
- 239000004071 soot Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 150000001721 carbon Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000003776 cleavage reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 229910001149 41xx steel Inorganic materials 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/36—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases using ionised gases, e.g. ionitriding
- C23C8/38—Treatment of ferrous surfaces
Definitions
- the invention relates to a method for plasma carburizing metallic workpieces in a furnace, the furnace atmosphere containing a carbon carrier which under the process conditions of plasma carburizing with the release of pure Carbon is split.
- thermochemical treatment processes for case hardening metallic Workpieces have become conventional in recent years
- Gas carburizing is increasingly the carburizing process in vacuum plants enforced, because only with these processes a carburization free of edge oxidation is feasible.
- These carburizing processes in vacuum plants are concerned low pressure and plasma carburizing. Because with these carburizing processes one can work without oxygen-containing reaction gases there is no C level control; the decisive parameter for the carbon transition in these processes, the carbon mass flow density is is defined as the amount of carbon per unit of time and area in the Material passes over.
- This carbon required for the carburization is extracted from an in carbon carrier in the furnace atmosphere - usually one Hydrocarbon - provided under the given process conditions is split with the release of pure carbon.
- propane C 3 H 8
- propane pyrolysis the carbon carrier, which is split in the course of the so-called propane pyrolysis according to the following reaction equations: C 3 H 8 ⁇ CH 4 + C 2 H 4 C 2 H 4 ⁇ 2C + 2H 2 CH 4 ⁇ C + 2H 2
- methane (CH 4 ) is usually used as the carbon carrier, which is obtained by methane pyrolysis according to the equation CH 4 ⁇ C + 2H 2 is split.
- propane instead of methane.
- methane or propane as a carbon carrier is in each case with various advantages and disadvantages.
- propane due to its larger number of carbon atoms - 3 carbon atoms in the Propane versus 1 carbon atom in methane - a more effective carbon carrier as methane.
- propane has the disadvantage that propane is already split thermally in the temperature range above 600 ° C, whereby A carburization already takes place in the furnace, which leads to the furnace becoming sooty.
- methane only has one carbon atom, but it is the methane molecule so stable that it is not already at the necessary carburizing temperature is split. Rather, the splitting takes place only in the plasma and therefore really only on the workpiece surface. Since the carbon mass flow density at Cleavage of methane is very low, large batches can only be Carburize evenly with methane.
- the object of the invention is to provide a process for the plasma carburization of metallic workpieces which ensures carburization with a high carbon mass flow density without there being a risk of sooting the furnace at the same time.
- the furnace atmosphere consists of a mixture of methane and propane serving as carbon support, wherein the methane-propane mixture to .- contains about 60% by volume of propane, and that the gas pressure of the furnace atmosphere is below 10 mbar.
- the inventive method is characterized in that the increase the carbon mass flow density while avoiding soot formation is achieved in that an existing only of methane and propane Gas mixture with a propane content of up to 60 vol.% At a gas pressure in the furnace atmosphere of less than 10 mbar is used. At a gas pressure of Thermal splitting of the methane is almost impossible below 10 mbar. The Adding further gases such as hydrogen to the methane-propane mixture is to avoid soot formation among the Process parameters according to the invention are not necessary.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Arc Welding In General (AREA)
Claims (2)
- Procédé de carburation par plasma de pièces métalliques dans un four, l'atmosphère du four contenant un support de carbone qui, dans les conditions du processus de carburation par plasma, se décompose en cédant du carbone pur, caractérisé en ce que l'atmosphère du four est constituée d'un mélange de méthane et de propane qui sert de support de carbone, le mélange méthane-propane contenant jusqu'à 60 % en volume de propane, et en ce que la pression gazeuse de l'atmosphère du four est inférieure à 10 mbar.
- Procédé selon la revendication 1, caractérisé en ce que la proportion de propane dans le mélange méthane-propane est comprise entre 5 et 50 % en volume.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19547131A DE19547131A1 (de) | 1995-12-16 | 1995-12-16 | Verfahren zur Plasmaaufkohlung metallischer Werkstücke |
| DE19547131 | 1995-12-16 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0779376A1 EP0779376A1 (fr) | 1997-06-18 |
| EP0779376B1 true EP0779376B1 (fr) | 2000-01-26 |
| EP0779376B2 EP0779376B2 (fr) | 2002-12-18 |
Family
ID=7780384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96118592A Expired - Lifetime EP0779376B2 (fr) | 1995-12-16 | 1996-11-20 | Carburation par plasma de pièces métalliques |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US5851314A (fr) |
| EP (1) | EP0779376B2 (fr) |
| AT (1) | ATE189271T1 (fr) |
| DE (2) | DE19547131A1 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19815233A1 (de) * | 1998-04-04 | 1999-10-07 | Ald Vacuum Techn Gmbh | Verfahren zur Vakuumaufkohlung unter Behandlungsgas |
| US20050016831A1 (en) * | 2003-07-24 | 2005-01-27 | Paganessi Joseph E. | Generation of acetylene for on-site use in carburization and other processes |
| DE102004053935B4 (de) * | 2004-11-09 | 2015-04-09 | Schaeffler Technologies AG & Co. KG | Verfahren zur Wärmebehandlung eines Bauteils aus einem durchhärtenden warmfesten Stahl und Bauteil aus einem durchhärtenden warmfesten Stahl |
| DE102006040814A1 (de) * | 2006-08-31 | 2008-03-06 | Schaeffler Kg | Verfahren zum Erzeugen einer hoch einsatzhärtbaren Wälzlagerkomponente |
| KR101622306B1 (ko) * | 2009-10-29 | 2016-05-19 | 삼성전자주식회사 | 그라펜 시트, 이를 포함하는 그라펜 기재 및 그의 제조방법 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58113371A (ja) * | 1981-12-28 | 1983-07-06 | Seiko Epson Corp | プラズマ表面硬化法 |
| US5139584A (en) † | 1989-07-13 | 1992-08-18 | Solo Fours Industriels Sa | Carburization process |
| US5383980A (en) * | 1992-01-20 | 1995-01-24 | Leybold Durferrit Gmbh | Process for hardening workpieces in a pulsed plasma discharge |
| DE4427902C1 (de) † | 1994-08-06 | 1995-03-30 | Leybold Durferrit Gmbh | Verfahren zum Aufkohlen von Bauteilen aus kohlungsfähigen Werkstoffen mittels einer impulsförmig betriebenen Plasmaentladung |
-
1995
- 1995-12-16 DE DE19547131A patent/DE19547131A1/de not_active Withdrawn
-
1996
- 1996-11-20 EP EP96118592A patent/EP0779376B2/fr not_active Expired - Lifetime
- 1996-11-20 AT AT96118592T patent/ATE189271T1/de not_active IP Right Cessation
- 1996-11-20 DE DE59604291T patent/DE59604291D1/de not_active Expired - Fee Related
- 1996-12-13 US US08/766,282 patent/US5851314A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| EP0779376B2 (fr) | 2002-12-18 |
| ATE189271T1 (de) | 2000-02-15 |
| DE19547131A1 (de) | 1997-06-19 |
| US5851314A (en) | 1998-12-22 |
| DE59604291D1 (de) | 2000-03-02 |
| EP0779376A1 (fr) | 1997-06-18 |
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