EP0804898A2 - Paillasson réalisé à partir d'un fil synthétique et procédé pour fabriquer celui-ci - Google Patents
Paillasson réalisé à partir d'un fil synthétique et procédé pour fabriquer celui-ci Download PDFInfo
- Publication number
- EP0804898A2 EP0804898A2 EP96830595A EP96830595A EP0804898A2 EP 0804898 A2 EP0804898 A2 EP 0804898A2 EP 96830595 A EP96830595 A EP 96830595A EP 96830595 A EP96830595 A EP 96830595A EP 0804898 A2 EP0804898 A2 EP 0804898A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- door
- nylon filament
- mat
- polypropylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000004743 Polypropylene Substances 0.000 claims abstract description 23
- -1 polypropylene Polymers 0.000 claims abstract description 23
- 229920001155 polypropylene Polymers 0.000 claims abstract description 23
- 239000004677 Nylon Substances 0.000 claims abstract description 20
- 229920001778 nylon Polymers 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims description 5
- 238000009732 tufting Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 1
- 238000004140 cleaning Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L23/00—Cleaning footwear
- A47L23/22—Devices or implements resting on the floor for removing mud, dirt, or dust from footwear
- A47L23/26—Mats or gratings combined with brushes ; Mats
- A47L23/266—Mats
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/445—Yarns or threads for use in floor fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
Definitions
- the present invention is generally related to door-mats and manufacturing thereof.
- these articles are produced by interlacing vegetables fibres together, or with a synthetic yarn woven onto a base support, or with moulded rubber compounds or plastic materials (PVC etc.).
- door-mats have been produced and marketed whose synthetic yarn comprises a polypropylene thread, providing advantages in terms of better resistance and life term.
- the object of the present invention is to improve the above door-mats formed with a synthetic yarn, and more particularly to further enhance the strength, resilience and wear resistance characteristics thereof, while providing complete anti-slip performance and easy cleaning capability even in a washing machine.
- this object is achieved by the fact that the polypropylene thread is coupled with a stiffening core formed by a nylon filament.
- the yarn is formed by two ends of a polypropylene thread wound together by twisting with opposite twist directions over a single nylon filament and thermally fixed thereto.
- the door-mat according to the invention is capable to ensure in the time optimum resilience and wear resistance performances.
- the stiffening core formed by the single nylon filament further ensures a prompt elastic lifting up of the door-mat trampling areas, thus reducing the formation of non aesthetical foot prints.
- two fibers having opposite electrostatic charges, positive for nylon and negative for polypropylene provides the door-mat according to the invention with a permanent anti-statical behaviour.
- the invention is also directed to a method for the manufacturing of the door-mat set forth in the above.
- reference numeral 1 generally designates a door-mat according to the invention, constituted by a base support 2 and a pile layer 3, of a usual height.
- the base support 2 is formed by a weave cloth 4, normally made of T.N.T. polyester or polypropylene, joined to a synthetic jute wound underlay 5 by a particular rubber latex compounds on the underlining surface of which an embossed pattern is impressed for anti-slip purposes.
- the door-mat 1 is further provided with an outer finish comprised of a perimetral skirt made of a continuous ribbon 6, having the same colouring as the door-mat yarn and also made of T.N.T. polyester, thermally fixed at the end of its perimeter.
- the pile layer 3 is formed by a yarn, woven onto the cloth 4 of the base support 2, which according to the invention comprises a polypropylene thread coupled with a stiffening core formed by a nylon filament. More particularly, the yarn is constituted by two ends of continuous, bulked and ingrained BCF polypropylene thread 7, and by two ends of a single nylon 66 filament 8. Normally the amount of the polypropylene thread 7 is around 78% by weight, and that of the single nylon filament 8 is around 22% by weight of the yarn.
- Production of the yarn disclosed in the above is performed as follows. Firstly, initial coupling of each end of the polypropylene thread 7 with the single nylon filament 8 is carried out. Then kinking of the polypropylene thread 7 over the single nylon filament 8 is performed, by means of a double-twisting machine, i.e. in opposite twist directions as diagrammatically depicted in figure 3, so as to obtain a balanced twisting of the single ends of the thread 7. Lastly fixing between the thread 7 and the filament 8 is performed by thermal action, normally through a continuous tunnel heat-set treatment.
- the further manufacturing and finishing steps of the door-mat 1 are substantially conventional. Due to the provision of the single nylon filament 8, the door-mat according to the invention is provided with remarkable resilience and wear resistance characteristics, along with an immediate lift up performance of the trampling areas thereof back to the indeformed condition. Moreover the door-mat according to the invention has permanent anti-static and anti-slipping characteristics, and is adapted to be easily cleaned even by means of a washing machine. Naturally, the details of construction and the embodiments may be widely varied with respect to what has been disclosed and illustrated, without thereby departing from the scope of the present invention, such as defined in the appended claims.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Carpets (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT96TO000353A IT1285077B1 (it) | 1996-05-03 | 1996-05-03 | Zerbino di filato sintetico e relativo procedimento di fabbricazione. |
| ITTO960353 | 1996-05-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0804898A2 true EP0804898A2 (fr) | 1997-11-05 |
| EP0804898A3 EP0804898A3 (fr) | 1998-09-02 |
Family
ID=11414598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96830595A Withdrawn EP0804898A3 (fr) | 1996-05-03 | 1996-11-27 | Paillasson réalisé à partir d'un fil synthétique et procédé pour fabriquer celui-ci |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0804898A3 (fr) |
| IT (1) | IT1285077B1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1736092A2 (fr) | 2005-06-23 | 2006-12-27 | Milliken Denmark A/S | Article de revêtement pour sol |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2315557A1 (fr) * | 1975-06-24 | 1977-01-21 | Smith Ass Carpet Peter | Matiere pour tapis |
| US4668553A (en) * | 1986-07-28 | 1987-05-26 | Collins & Aikman Corporation | Wrap yarns having crimped textured binder strands and pile fabrics formed therefrom and attendant processes |
| FR2645004A1 (fr) * | 1989-03-29 | 1990-10-05 | Alazet Jean | Tapis du type des tapis-brosses |
| JPH0523243A (ja) * | 1991-07-23 | 1993-02-02 | Toray Ind Inc | カツトパイルカーペツト |
| WO1995030040A1 (fr) * | 1994-04-29 | 1995-11-09 | Kleen-Tex Industries, Inc. | Paillasson ameliore et procede de fabrication |
-
1996
- 1996-05-03 IT IT96TO000353A patent/IT1285077B1/it active IP Right Grant
- 1996-11-27 EP EP96830595A patent/EP0804898A3/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| None |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1736092A2 (fr) | 2005-06-23 | 2006-12-27 | Milliken Denmark A/S | Article de revêtement pour sol |
Also Published As
| Publication number | Publication date |
|---|---|
| IT1285077B1 (it) | 1998-06-03 |
| ITTO960353A0 (it) | 1996-05-03 |
| EP0804898A3 (fr) | 1998-09-02 |
| ITTO960353A1 (it) | 1997-11-03 |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| AK | Designated contracting states |
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| PUAL | Search report despatched |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19990601 |