Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
  • C09J175/04—Polyurethanes
  • C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
  • C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
  • C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/67—Unsaturated compounds having active hydrogen
  • C08G18/69—Polymers of conjugated dienes
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/67—Unsaturated compounds having active hydrogen
  • C08G18/69—Polymers of conjugated dienes
  • C08G18/698—Mixtures with compounds of group C08G18/40
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
  • C09D175/04—Polyurethanes
  • C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G2170/00—Compositions for adhesives
  • C08G2170/80—Compositions for aqueous adhesives
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/31504—Composite [nonstructural laminate]
  • Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]

Definitions

• This invention relates to relates to anionic waterborne polyurethane dispersions and to coatings and adhesives made therefrom, particularly to such dispersions which are made using hydroxyl terminated polybutadiene resins.
• Anionic waterborne polyurethane dispersions are provided, which dispersions are made using a polyol which comprises one or more hydroxyl terminated polybutadiene resins.
• the polybutadiene resin may also be combined with a less hydrophobic polyol, such as a polyester or polyether polyol.
• the invention also relates to coatings and adhesives made using such dispersions. Coatings and films made from these dispersions show improved moisture resistance and lower glass transition temperatures.
• one component anionic waterborne polyurethane dispersions can be prepared by traditional methods using these polybutadiene resins. Coatings made from these dispersions have good moisture resistance properties, as well as unusually low glass transition temperatures (down to about -70 to -75°C) so that they remain flexible at low temperatures.
• the dispersions have low viscosities, normally about 10-40 centipoise (cps) or milli-Pascal-seconds (m.Pa.s), which enables them to have a high solids content (typically about 30-40 weight %).
• hydroxyl terminated polybutadiene resins examples include Poly bd® resins available commercially from Elf Atochem, such as Poly bd R-20LM, a hydroxyl terminated polybutadiene resin having a number average molecular weight, "MW", of 1200.
• the resins will typically have a MW of from about 1000 up to about 3000. Higher molecular weight resins tend to be very viscous and difficult to disperse, while films made from lower molecular weight resins have a tendency to crack.
• Resins at the upper end of this molecular weight range are normally blended with a less hydrophobic polyol such as the Poly bd R-20LM or a polyester or polyether polyol in a molar ratio of R-45HT:the other polyol of from about 60:40 to about 30:70.
• a low molecular weight resin such as R-20LM
• the lower molecular weight hydroxyl terminated polybutadiene resins may likewise be blended with polyester or polyether polyols.
• polyester or polyether polyols examples include Poly-G 20-56, a poly(oxypropylene) glycol which is non-ethylene oxide capped and has a MW of 2000, available from Olin Chemical Co.; T2000, a poly(oxytetramethylene) glycol having a MW of 2000, available from the DuPont company; Formrez E-65-46, an adipate polyester having a MW of 2000, available from Witco; and Tone 0240, a poly(caprolactone) glycol having a MW of 2000, available from Union Carbide.
• T2000 a poly(oxytetramethylene) glycol having a MW of 2000, available from the DuPont company
• Formrez E-65-46 an adipate polyester having a MW of 2000, available from Witco
• Tone 0240 a poly(caprolactone) glycol having a MW of 2000, available from Union Carbide.
• the dispersions can be prepared by traditional procedures.
• a pre-polymer can be made by heating a mixture of polyols, an aliphatic isocyanate such as isophorone diisocyanate (IPDI), and a diol containing acid groups such as dimethylolpropionic acid (DMPA) which has been dissolved in N-methylpyrrolidone (NMP), along with dibutyltin dilaurate catalyst.
• IPDI isophorone diisocyanate
• DMPA dimethylolpropionic acid
• NMP N-methylpyrrolidone
• the ratio of reactants is normally such that the ratio of isocyanate groups to hydroxyl groups is from about 2:1 to about 2.5:1, though higher ratios can be used, and the molar ratio of DMPA to polyol is normally from about 1:1 to about 2:1 (while higher ratios can be used, the material tends to become too hydrophilic).
• Typical reaction times and temperatures run from about 2-5 hours and from about 60-80°C. After this time, the percent isocyanate can be determined by titrating with dibutylamine.
• a tertiary amine such as triethylamine (TEA) is added at a temperature of from about 50-80°C in an amount sufficient to neutralize the acid groups from the DMPA, normally for a period of 20 minutes or less, to form an anionic salt, followed by cooling.
• Water is then added to the polyurethane pre-polymer with high speed agitation, typically in an amount sufficient to obtain a dispersion containing about 30-40 weight percent solids, followed by chain extension with a diamine such as ethylenediamine (EDA) or hydrazine (HZ), preferably EDA.
• EDA ethylenediamine
• HZ hydrazine
• Films and adhesives can be made from these dispersions by methods known in the art.
• the dispersions would be formulated with other resins, fillers and pigments to achieve the desired properties; for example, they may be blended with acrylics to increase adhesion and clarity.
• the films may be cast from the dispersion or applied, for example, by spraying, brushing or rolling. Uses for such films and adhesives include fiberglass sizings, coatings for leather, wood, and plastic, construction of corrugated paperboard and the like.
• a stable anionic waterborne polyurethane dispersion having a viscosity of less than 50 cps (as measured by a Brookfield viscometer at room temperature) and a solids content of 37.6% was made using as the polyol R45HT and R20LM in a molar ratio of 60:40, IPDI as the isocyanate with a ratio of isocyanate groups to hydroxyl groups of 1.8:1, TEA as the neutralizing amine, EDA as the chain extender, and a molar ratio of DMPA to polyol of 1.8:1.
• Film was made by casting the dispersion in a silicon coated mold and drying at room temperature for 72 hours.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Polymers & Plastics (AREA)
• Health & Medical Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• Wood Science & Technology (AREA)
• Life Sciences & Earth Sciences (AREA)
• Manufacturing & Machinery (AREA)
• Polyurethanes Or Polyureas (AREA)
• Adhesives Or Adhesive Processes (AREA)
• Paints Or Removers (AREA)

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• 1996
  • 1996-05-13 US US08/645,438 patent/US5672653A/en not_active Expired - Fee Related
• 1997
  • 1997-04-24 CA CA 2204672 patent/CA2204672A1/en not_active Abandoned
  • 1997-04-28 JP JP12284797A patent/JPH1053636A/ja active Pending
  • 1997-04-28 EP EP19970106986 patent/EP0807647A1/de not_active Withdrawn

Patent Citations (4)

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