EP0829888B1 - Transformateur ou bobine d'inductance et procédé pour la fabrication d'un tel transformateur ou d'une telle bobine d'inductance - Google Patents
Transformateur ou bobine d'inductance et procédé pour la fabrication d'un tel transformateur ou d'une telle bobine d'inductance Download PDFInfo
- Publication number
- EP0829888B1 EP0829888B1 EP97250270A EP97250270A EP0829888B1 EP 0829888 B1 EP0829888 B1 EP 0829888B1 EP 97250270 A EP97250270 A EP 97250270A EP 97250270 A EP97250270 A EP 97250270A EP 0829888 B1 EP0829888 B1 EP 0829888B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yoke
- stack
- limb
- stacks
- transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000003466 welding Methods 0.000 claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 9
- 238000003475 lamination Methods 0.000 claims abstract 18
- 210000002105 tongue Anatomy 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 2
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 claims description 2
- 241001484259 Lacuna Species 0.000 claims 1
- 210000002414 leg Anatomy 0.000 description 11
- 239000008358 core component Substances 0.000 description 3
- 210000000689 upper leg Anatomy 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000306 component Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together
Definitions
- the invention relates to a transformer or a Throttle according to the preamble of claim 1 and on a method of manufacturing a transformer or a Throttle.
- a transformer or a Throttle Such a transformer or such Chokes are known from EP 0 309 690 B1.
- a transformer or a choke the core of which from yoke packages and windings arranged between them load-bearing thigh packages.
- On the yoke packages are Clamping plates placed from the outside, parallel over the sides tension rods led to the legs are to be braced. The constructive effort for the mutual determination of the Core components are significant.
- the clamping plates are common with the end faces of the yoke plates through across Weld seams running along the longitudinal axis of the yoke plates are defined.
- the object of the invention is a transformer or Inductor according to the preamble of claim 1 in which or on the constructively complex clamping plates and their difficult determination by means of several Drawbars can be dispensed with.
- the invention solves this problem by the characterizing Features of claim 1.
- the particular advantage of transformer according to the invention or the inventive Throttle can be seen in the fact that in addition to the saving of constructive elaborate clamping plates and the avoidance of individually tightenable tie rods when welding the construction welding seams are drawn over the yoke plates, which the Fix yoke plates against each other.
- the installation volume of the transformer according to the invention or of the invention Choke smaller than with a transformer or a choke, the core components of which are external Tension rods are clamped.
- Claims 11 and 12 include a method for producing the transformer according to the invention or the throttle according to the invention.
- the invention is based on one in the drawing illustrated embodiment for a three-phase Throttle explained in more detail. What a connection in this context three-phase choke applies, applies mutatis mutandis to others Chokes and with the exception of any information on air gaps also for transformers.
- the drawing shows the essential components of a three-phase Throttle. These consist of a yoke package 1, one Core package 2 and the windings 3.1 to 3.3, which on the Legs 2.1 to 2.3 of the core package 2 and put there to be determined.
- the yoke package 1 and the core package 2 exist from a variety of layered sheets in the shape of an I or an E.
- the arrangement can also be such that the core of two yoke packs with leg packs in between is formed as dotted in the drawing Lines 2.0 is indicated in the core package.
- Yoke package 1 and the legs 2.1 to 2.3 of the core package 2 are air gap inserts to form an air gap of predetermined thickness 4.1 to 4.3.
- the finished choke is on the bottom with devices for mounting on one to provide any installation location.
- the choke according to the invention is manufactured as follows: First, the yoke package 1 with four welding tabs 5.1 to 5.4. These welding tabs consist of U-shaped sheets cut out by bending their Form an L in the profile on the same side and that against the end faces when the throttle is fully installed the yoke plates and the corresponding parts of the Lay core sheets. The common yokes of the welding tabs lay on the broad sides of the outer leg plates the outer legs 2.1 and 2.3 and the outer yoke plates of the yoke package 1 and the corresponding part of the Core package 2. In a first welding process, the Welding tabs 5.1 to 5.4 welded to the yoke package 1. For this purpose, the legs of the welding tabs on the tongues protruding from the yoke packet 1 side, of which only tongues 5.21 and 5.31 of the two in the drawing Welding tabs 5.2 and 5.3 can be seen.
- each footplate consists of an S-shaped sheet metal strip, one of which Leg 6.11 or 6.21 with recesses 6.12 or 6.22 for Provide recording of fasteners, not shown is.
- the respective other leg 6.13 or 6.23 has recesses 6.14 or 6.24 provided for receiving the tongues serve at the free ends of the welding tabs 5.1 to 5.4. Of these tongues, only the tongues are in the drawing 5.22 to 5.42 can be seen.
- the two foot plates 6.1 and 6.2 with further, wider slots 6.15 and 6.25 provided, on the edges of the sheets of the core package with Weld seams are to be defined.
- the production of the Transformer completed so far that what is not of interest here Connect the windings to those provided Terminals can be made.
- the tongues protruding in the base plates are usually standing down over the legs 6.13, 6.23 of the foot plates in front. Become more or thicker to create larger air gaps Air gap inserts used, so the tongues protrude less far through the foot plates or close with them flush. The tongues thus cause a limited adjustment the height of transformers and chokes to each present circumstances.
- the welding tabs are mirror-symmetrical for universal use executed. Their yokes are so long that they are in the specified manner with the sheets of the yoke stack and have the foot plates butt welded. There where the thighs the L-shaped welding tabs from the yokes of the welding tabs protrude are the yokes with notches 5.13 to 5.43 provided. The depth of these incisions is of the order of magnitude one or a few mm. The cut edges of the incisions converge in an arc at the bottom of the incisions. The purpose of the incisions is to tear the thighs to avoid when bending.
- the manufacture of the transformer according to the invention or Choke according to the invention occurs in several on top of each other following work steps; the transformer or the But throttle does not leave the respective workplace, like it does when using tie rods to set the individual core components is required. Reduce it the manufacturing costs in addition to saving the previously required clamping elements and the assembly costs not irrelevant.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Or Transformers For Communication (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Insulating Of Coils (AREA)
Claims (12)
- Transformateur ou bobine dont le noyau est constitué d'au moins un paquet (1) de culasse et de plusieurs paquets de branche réunis le cas échéant à un autre paquet de culasse en un paquet (2) de noyau pour la réception d'enroulements (3.1-3.3) et dans lequel/dans laquelle les deux paquets de culasse sont fixés par coopération de force au paquet (2) de noyau par l'intermédiaire des paquets de branche ou du paquet (1) de culasse,
caractérisé
en ce que l'immobilisation mutuelle des deux paquets de culasse ou du paquet (1) de culasse et du paquet (2) de noyau s'effectue par quatre éclisses (5.1 à 5.4) de soudage profilées, courant le long des paquets extérieurs de branche et les entourant au moins partiellement, ces éclisses étant soudées aux tranches du côté frontal d'au moins une partie des tôles de culasse du paquet (1) de culasse et à deux plaques (6.1, 6.2) de pied s'appliquant à l'autre paquet de culasse ou au paquet (2) de noyau. - Transformateur ou bobine suivant la revendication 1,
caractériséen ce que les éclisses (5.1 à 5.4) de soudage sont des tôles découpées en forme de U qui par leur âme relient le paquet (1) de culasse à l'autre paquet de culasse ou à la partie correspondante du paquet (2) de noyau, en s'appliquant aux grands côtés des tôles extérieures des branches extérieures et aux tôles extérieures de culasse des deux paquets de culasse ou du paquet de culasse et de la partie correspondante du paquet de noyau,en ce que les branches des éclisses de soudage sont coudées à 90° respectivement par rapport aux même côtés et s'appliquent par les extrémités coudées aux tranches du côté frontal d'au moins une partie des tôles de culasse des deux paquets de culasse ou du paquet de culasse et de la partie correspondante du paquet de noyau, eten ce que les branches des éclisses de soudage sont munies de languettes (5.22 à 5.42) en saillie qui viennent dans des évidements (6.14, 6.24) des plaques (6.1, 6.2) de pied. - Transformateur ou bobine suivant la revendication 1 ou 2, caractérisé en ce que les éclisses (5.1 à 5.4) de soudage sont symétriques comme en un miroir.
- Transformateur ou bobine suivant la revendication 2, caractérisé en ce que les languettes (5.22-5.42) sont à l'état non soudé au moins légèrement en saillie des plaques de pied et donnent la matière pour le soudage bout à bout des éclisses de soudage aux plaques de pied.
- Transformateur ou bobine suivant la revendication 2, caractérisé en ce que chaque plaque (6.1, 6.2) de pied est constituée d'une bande de tôle profilée en forme de S dont l'une des branches (6.11, 6.21) est munie d'évidements (6.12, 6.22) de réception de moyens de fixation et dont l'autre branche (6.13, 6.23) comporte les évidements (6.14, 6.24) de réception des languettes (5.22 à 5.42).
- Transformateur ou bobine suivant la revendication 5, caractérisé en ce que les évidements (6.14, 6.24) sont conçus sous la forme de fentes ménagées dans les branches (6.13, 6.23) de chaque plaque de pied et ouvertes d'un côté, dont la largeur correspond à l'épaisseur des éclisses (5.22 à 5.42) de soudage.
- Transformateur ou bobine suivant l'une des revendications 5 ou 6, caractérisé en ce que dans les branches (6.13, 6.23) de chaque plaque de pied sont ménagées des fentes (6.15, 6.25) aux bords desquelles sont fixées par des cordons de soudure, les tôles du paquet (1) de culasse ou de la partie correspondante du paquet (2) de noyau.
- Transformateur ou bobine suivant la revendication 2, caractérisé en ce que la culasse est munie, là où elle se transforme en une branche, d'une entaille (5.23 à 5.43) parallèle à l'axe longitudinal de la branche.
- Transformateur ou bobine suivant la revendication 8, caractérisé en ce que les bords de l'entaille (5.23 à 5.43) convergent en forme d'arc au fond de l'entaille.
- Transformateur ou bobine suivant la revendication 8 ou 9, caractérisé en ce que la profondeur de l'entaille (5.23 à 5.43) est de l'ordre de grandeur d'un millimètre ou de quelques millimètres.
- Procédé de fabrication d'un transformateur ou d'une bobine dont le noyau est constitué d'au moins un paquet (1) de culasse et de plusieurs paquets de branche réunis éventuellement à un autre paquet de culasse en un paquet (2) de noyau pour la réception d'enroulements (3.1-3.3) et dans lequel ou dans laquelle, l'immobilisation des deux paquets de culasse ou du paquet (1) de culasse et de la partie correspondante du paquet (2) de noyau s'effectue par l'intermédiaire de quatre éclisses de tôle profilées, entourant au moins en partie les paquets extérieurs de branche
caractérisé
en ce que les éclisses (5.1 à 5.4) de soudage sont soudées par l'une de leurs extrémités d'abord au paquet (1) de culasse, les cordons de soudure s'étendant sur les tranches frontales ou proches du côté frontal d'au moins une partie des tôles de culasse,en ce qu'après l'adaptation du paquet de branche et des enroulements (3.1 à 3.3), l'autre paquet de culasse ou en même temps que les paquets de branche et les enroulements le paquet (2) de noyau est adapté entre les éclisses de tôles,en ce qu'ensuite deux plaques (6.1, 6.2) de pied sont enfilées sur les extrémités libres des éclisses de tôles, des languettes (5.22 à 5.42) en saillie des éclisses de tôles venant dans des évidements (6.14, 6.24) correspondants des plaques de pied, eten ce qu'ensuite les deux paquets de culasse ou le paquet de culasse et le paquet de noyau sont bloqués sous pression et les languettes sont soudées bout à bout dans les évidements des plaques de pied. - Procédé suivant la revendication 11
caractérisé
en ce que pour immobiliser encore davantage les tôles de culasse, il est tiré sur au moins l'un des paquets de culasse ou sur la partie correspondante du paquet de noyau, un ou plusieurs cordons de soudure transversalement à l'axe longitudinal des tôles de culasse.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19638954 | 1996-09-12 | ||
| DE19638954A DE19638954C2 (de) | 1996-09-12 | 1996-09-12 | Transformator oder Drossel sowie Verfahren zum Herstellen eines Transformators oder einer Drossel |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0829888A2 EP0829888A2 (fr) | 1998-03-18 |
| EP0829888A3 EP0829888A3 (fr) | 1998-04-29 |
| EP0829888B1 true EP0829888B1 (fr) | 2001-03-14 |
Family
ID=7806585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97250270A Expired - Lifetime EP0829888B1 (fr) | 1996-09-12 | 1997-09-12 | Transformateur ou bobine d'inductance et procédé pour la fabrication d'un tel transformateur ou d'une telle bobine d'inductance |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0829888B1 (fr) |
| AT (1) | ATE199794T1 (fr) |
| DE (2) | DE19638954C2 (fr) |
| GR (1) | GR3035582T3 (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102903509B (zh) * | 2012-10-17 | 2014-09-24 | 上海市安装工程集团有限公司 | 一种电磁轭安装工装 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3130049C2 (de) * | 1981-07-30 | 1984-03-22 | Jürgen 5650 Solingen Rensch | Verfahren zum Montieren und Justieren eines Transformators |
| JPS5858713A (ja) * | 1981-10-03 | 1983-04-07 | Matsushita Electric Ind Co Ltd | トランス |
| JPS60261113A (ja) * | 1984-06-08 | 1985-12-24 | Matsushita Electric Ind Co Ltd | トランス、チヨ−ク等の取付け装置 |
| JPS6313306A (ja) * | 1986-07-04 | 1988-01-20 | Hitachi Ltd | 電磁石鉄心,及びその製作方法 |
| EP0309690B1 (fr) * | 1987-09-15 | 1993-03-10 | Siemens Aktiengesellschaft | Transformateur ou inductance, doté, côté culasse, d'appuis pouvant être serrés par des tirants, et procédé de fabrication du transformateur ou inductance |
| DE8716135U1 (de) * | 1987-12-05 | 1988-02-11 | Ceag Licht- Und Stromversorgungstechnik Gmbh, 4770 Soest | Transformator, Drossel und dgl. |
-
1996
- 1996-09-12 DE DE19638954A patent/DE19638954C2/de not_active Expired - Fee Related
-
1997
- 1997-09-12 AT AT97250270T patent/ATE199794T1/de not_active IP Right Cessation
- 1997-09-12 EP EP97250270A patent/EP0829888B1/fr not_active Expired - Lifetime
- 1997-09-12 DE DE59703131T patent/DE59703131D1/de not_active Expired - Fee Related
-
2001
- 2001-03-15 GR GR20010400373T patent/GR3035582T3/el not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| DE19638954C2 (de) | 1999-08-12 |
| EP0829888A3 (fr) | 1998-04-29 |
| EP0829888A2 (fr) | 1998-03-18 |
| DE19638954A1 (de) | 1998-03-26 |
| GR3035582T3 (en) | 2001-06-29 |
| DE59703131D1 (de) | 2001-04-19 |
| ATE199794T1 (de) | 2001-03-15 |
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