EP0874088A2 - Procédé pour la construction d'un puit, et dispositif pour la construction - Google Patents
Procédé pour la construction d'un puit, et dispositif pour la construction Download PDFInfo
- Publication number
- EP0874088A2 EP0874088A2 EP98107467A EP98107467A EP0874088A2 EP 0874088 A2 EP0874088 A2 EP 0874088A2 EP 98107467 A EP98107467 A EP 98107467A EP 98107467 A EP98107467 A EP 98107467A EP 0874088 A2 EP0874088 A2 EP 0874088A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- casing
- earth
- retaining
- shaft
- excavation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 34
- 238000009412 basement excavation Methods 0.000 claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims description 66
- 239000003795 chemical substances by application Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 13
- 239000011440 grout Substances 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 6
- 238000004904 shortening Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 15
- 238000010276 construction Methods 0.000 description 21
- 239000004570 mortar (masonry) Substances 0.000 description 13
- 230000003014 reinforcing effect Effects 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
- E02D29/128—Repairs of manhole shafts
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/66—Mould-pipes or other moulds
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
- E02D5/385—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds with removal of the outer mould-pipes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/20—Placing by pressure or pulling power
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/28—Placing of hollow pipes or mould pipes by means arranged inside the piles or pipes
Definitions
- the present invention relates to a technique of constructing a shaft in the ground for constructing sewerage, laying electric wires, constructing a manhole or the like.
- a shaft is excavated by using an excavating apparatus such as a grab bucket or an earth auger, and excavation for constructing a sewer is performed from a starting pit entrance of the shaft by a shield machine.
- an excavating apparatus such as a grab bucket or an earth auger
- excavation for constructing a sewer is performed from a starting pit entrance of the shaft by a shield machine.
- a cylindrical casing is clamped by a pressing and driving apparatus provided on the excavating apparatus, and is pressed into the ground with an oscillating rotational motion around the axis of the casing or a rotational motion to one direction around the axis of the casing.
- the earth within the casing is excavated and discharged by the grab bucket onto the ground, and additional casings are successively joined and pressed until the intended depth of the shaft is reached.
- the cylindrical casing is used as an excavating means when excavating a shaft in the ground, and also serves as a retaining wall to be left in the ground after construction.
- the casing In the conventional construction method, the casing must act as a retaining wall, and also be strong enough to withstand the thrust of pressing-driving and torque and impact of the edge of the excavating blade during excavation. Accordingly, in order to improve the rigidity, casings of 10 to 25 mm in thickness or double-structured casings having a total thickness of about 45 mm have been employed.
- an object of the present invention is to provide a shaft excavating technique which can reduce wasteful consumption of casing material and which can result in a high strength shaft.
- a method of constructing a shaft comprising a step of inserting a cylindrical earth-retaining casing into a shaft excavated in the ground, and a step of corrugating said earth-retaining casing to form the circumferential wall thereof into a wave-like longitudinal cross section.
- the corrugated earth-retaining casing is installed inside the excavated shaft.
- the waveform corrugation provides increased rigidity so that the earth-retaining casing will not be deformed by the pressure of the earth even when the thickness thereof is less than that of the casing in accordance with the conventional construction method. Accordingly, a shaft of high strength can be constructed, and wasteful consumption of the casing material can be reduced.
- a method of constructing a shaft comprising a step of pressing and driving a cylindrical excavation casing in the ground, a step of discharging earth from the excavation casing after it has been driven into the ground, a step of inserting a cylindrical earth-retaining casing into the excavation casing, and a step of removing the excavation casing from the ground while corrugating the earth-retaining casing to form a wave-like pattern on the circumferential wall thereof.
- the corrugated earth-retaining casing is installed in the ground.
- the waveform corrugation provides increased rigidity so that the earth-retaining casing will not be deformed by the pressure of the earth even after the excavation casing is removed from the ground, and the constructed shaft has high strength. Further, since the strength of the earth-retaining casing is improved by waveform corrugation, an earth-retaining casing with less thickness than that of the excavation casing can be used, and material waste can be reduced.
- a method of constructing a shaft comprising a step of pressing and driving a cylindrical excavation casing into the ground, a step of discharging earth from the driven excavation casing, a step of inserting a cylindrical earth-retaining casing into the excavation casing, a step of pouring a hardening agent into the space between the excavation casing and the earth-retaining casing, and a step of removing the excavation casing from the ground concurrently or subsequently to the pouring of the hardening agent.
- the integration of the earth-retaining casing and the hardening agent layer increases the rigidity, the earth-retaining casing will not be deformed by the pressure of the surrounding earth even after the excavation casing is removed from the ground.
- a shaft having high strength can be constructed.
- an earth-retaining casing with a thinner wall than that of the excavation casing can be employed. Accordingly, over-consumption of casing material can be reduced.
- the thickness can be reduced while the rigidity is secured so that the consumption of the casing material can be even further reduced.
- a shaft construction method provided in the present invention includes a step of connecting earth-retaining casings by inserting a non-corrugated earth-retaining casing into a corrugated earth-retaining casing, to a depth where they overlap each other at the adjacent ends, and by corrugating the overlapping portions of said two earth-retaining casings together.
- an earth-retaining casing having a bottom plate which includes a water inlet and a grout inlet with a check valve for each of said inlets increases the strength of the earth-retaining casing.
- increased strength can prevent the deformation of the earth-retaining casing while it is being inserted into a shaft or into an excavation casing in the ground.
- a concreting and curing process for the bottom of the shaft is saved, while the watertightness of the shaft after construction can be improved.
- the grout inlet with the check valve provided in the bottom plate of the earth-retaining casing can be used for a mortar filling operation from above-ground to under the bottom plate, and the deposited mortar will never flow backward through the grout inlet before being cured.
- a tubular guide column is set up on the bottom plate or on the grout inlet in a way to communicate with it, said column can be used as a supporting member for guiding and holding a shaft constructing apparatus, to be mentioned below, in a corrugating operation for the earth-retaining casing.
- the stability of operation is improved.
- the mortar filling operation from above-ground to under the bottom plate can be performed through the hollow inside of the tubular guide column.
- an apparatus for constructing a shaft comprising an expanding means structured in such a manner as to be installable inside a cylindrical earth-retaining casing in the ground and to be capable of expanding and contracting in the radial direction of the earth-retaining casing, and a moving means for moving the expanding means in the axial direction of the cylindrical casing.
- the apparatus can apply corrugation treatment on the cylindrical earth-retaining casing, without using any other moving apparatus, by alternately repeating an operation of expanding diameter of the earth-retaining casing by means of the expanding means and an operation of moving the expanding means in the axial direction by means of the moving means.
- the waveform corrugation of the earth-retaining casing greatly enhances rigidity in comparison with a simple cylindrical body, a high-strength shaft which will not be deformed by the pressure of the earth can be constructed. Further, the thickness of the earth-retaining casing can be reduced so that wasteful consumption of the casing material can be restricted.
- an apparatus for constructing a shaft wherein the expanding means comprises an upper expanding mechanism and a lower expanding mechanism having press molds which are disposed in a substantially circular manner along the inner periphery of the earth-retaining casing and can expand and contract in the radial direction of the earth-retaining casing, and the moving means comprises a length-extending mechanism capable of extending and shortening the distance between the upper and lower expanding mechanisms.
- the shaft constructing apparatus can form a corrugated waveform on the earth-retaining casing by alternately repeating an operation of expanding and contracting the press molds in the upper expanding mechanism and the lower expanding mechanism and an operation of extending and shortening the distance between the upper and lower expanding mechanisms by means of the length-extending mechanism.
- the shaft constructing apparatus can conduct a corrugating operation while ascending within the earth-retaining casing in a looping movement, it is not necessary to independently provide an apparatus to raise the shaft constructing apparatus, thus simplifying construction and making operation easy.
- the expanding means is provided with a support column set up in the axial direction of the earth-retaining casing and a support bar mounted in a substantially horizontal manner on the support column.
- the shaft constructing apparatus can be securely held during a corrugating operation inside the earth-retaining casing.
- the support column body is formed to be tubular or hollow, the mortar filling operation to under the bottom plate of the earth-retaining casing can be performed through the hollow inside of the support column.
- Figs. 1 to 4 are schematic views which show steps of the first embodiment in accordance with the present invention.
- an excavation casing 1 is pressed and driven into the ground and earth within the excavation casing 1 is excavated and discharged by using a shaft excavating apparatus 50 disposed on the ground.
- the shaft excavating apparatus 50 is provided with a swingable pressing apparatus 52 and a boom 53 on a moving vehicle 51 and has a grab bucket 54 at the front of the boom 53.
- the swingable pressing apparatus 52 has a function of holding the excavation casing 1 by means of a clamp 52a and of driving the excavation casing 1 into the ground by pressing and oscillating the same, and can excavate and discharge the earth within the driven excavation casing 1 onto the ground by means of the grab bucket 54.
- the excavation casing 1 is a hollow cylindrical body made of a steel plate having a thickness of 10 to 25 mm, and after the earth within the excavation casing 1 driven first in the ground is excavated and discharged by the grab bucket 54, another excavation casing 1 is driven on top of the first.
- the joint portions between the excavation casings 1 which are vertically disposed, are joined by a dedicated joint or integrally connected by welding.
- two excavation casings are driven in, and the second casing is mounted on top of the first.
- an earth-retaining casing 2 is inserted into the excavation casing 1.
- a hook 55 is mounted on the boom 53, to which a wire (not shown) is hooked, thereby hanging the earth-retaining casing 2 during insertion.
- a tremie 56 is inserted into the earth-retaining casing 2, and a ready mixed concrete 6 is filled in a bottom portion of the earth-retaining casing 2 from above-ground through the tremie 56.
- a concrete bottom plate 7 is cast in such a manner that the entire bottom of the earth-retaining casing 2 is covered. It is necessary to cure the concrete bottom plate 7 until it is completely hardened so that the earth-retaining casing 2 will not come off with the excavation casing 1 when it is pulled out from the ground.
- a hardening agent 8 is filled in the space between the excavation casing 1 and the earth-retaining casing 2 while, at the same time, the excavation casing 1 is pulled out while being oscillated by the swingable pressing apparatus 52.
- the hardening agent 8 does not flow into the earth-retaining casing 2.
- the hardening agent 8 backfills the earth-retaining casing 2 throughout its outer periphery from the periphery of the concrete bottom plate 7 to the ground surface.
- the hardening agent 8 consisting of a material of cement, inorganic salt, sodium silicate or the like is mixed by a hardening agent mixer 57 on the ground, and is cast into the space between the excavation casing 1 and the earth-retaining casing 2 through a filling hose 59 by a hardening agent filling pump 58.
- a nozzle for injecting the hardening agent 8 may be used, or the hardening agent 8 may be supplied through a hose connecting the hardening agent filling pump 58 to a hole which is opened near the lower end of the earth-retaining casing 2.
- the excavation casing 1 There is a gap between the excavation casing 1 and the earth-retaining casing 2.
- the hardening agent 8 forms its layer in this gap. Therefore, the excavation casing 1 can be pulled out without interfering with the outer surface of the earth-retaining casing 2. Furthermore, the excavation casing 1 does not sustain damage even if the wall of the earth-retaining casing 2 is relatively thin. Since the hardening agent 8 is in a near-liquid phase, the friction coefficient between the excavation casing 1 and the earth-retaining casing 2 can be kept low. Thus, the excavation casing 1 can be pulled out smoothly and quickly.
- the removal of the upper and the lower excavating casings 1 may be conducted as a continuous operation. However, the removing and transporting operation on the ground can be carried out more efficiently by disconnecting the upper excavating casing 1 from the lower excavating casing 1, being still in the ground, by means of removing the joint 1a upon its appearance above the ground during the pulling-out process of the excavating casing 1, or melting and removing the weld bead if connected by welding. If a reinforcing ring 5 (refer to Fig. 8) mentioned below is used for the earth-retaining casing 2, it should be kept in the reinforcing state.
- the shaft mentioned above is provided with a strong cylindrical construction because the earth-retaining casing 2 is integrally covered with the hardening agent 8 around its outer periphery. Accordingly, the shaft is strong enough to withstand an external load due to the pressure of the earth, buoyancy due to underground water and a bending load due to shifting earth, thereby preventing collapse and deformation of the earth-retaining casing.
- the earth-retaining casing 2 being formed in a corrugated shape, has sufficient strength against compressing forces in axial and radial directions even if the wall is relatively thin, which leads to more effective maintenance of the shaft. Further, since the earth-retaining casing 2 which is left in the ground is relatively thin, less steel is needed in comparison with the conventional method in which the excavation casing 1 is left in the ground, and thus economy is improved.
- a corrugated pipe having a cross section of a uniformly continuous waveform may be employed as the earth-retaining casing 2.
- a liner plate or a segment type may also be used as the earth-retaining casing 2.
- a corrugated segment 3 comprises a rectangular steel plate 3a having a thickness of about 1.6 to 4 mm which is bent to make an arc as shown in Fig. 6B, of which the cross section is a waveform as shown in Fig. 6C.
- the steel plate 3a has connection holes 3b in the peripheral portion thereof, and can be disposed overlapping other steel plates 3a at the side end portions as shown in Fig. 6D with rivets or bolts passing through the connection holes 3b, thereby forming a hollow cylindrical body to make the earth-retaining casing 2.
- a plurality of hollow cylindrical bodies can be connected in a vertical direction with rivets or bolts passing through the connection holes 3b in the axial ends which overlap in order to make the earth-retaining casing 2 longer.
- corrugated segments 3 can be prefabricated, and assembled into the earth-retaining casing 2 at the construction site. Therefore, an earth-retaining casing with a larger diameter can be easily transported by truck. Of course, it is also possible that the corrugated segments 3 be assembled into the earth-retaining casing 2 in a shop, and then the thus assembled earth-retaining casing 2 is transported to the construction site and installed.
- a liner plate segment 4 is arc-shaped as shown in Fig. 7B, and has connection flanges 4a and 4b projecting toward the inside of the shaft and extending throughout the length of the periphery thereof. Its wall 4c is corrugated for improved strength as shown in Fig. 7C.
- a hollow cylindrical body can be formed by matching and fixing the two side connection flanges 4a by means of bolts or the like passing through connection holes 4a-1. Further, the long body needed for the earth-retaining casing 2 can be formed by vertically piling up the hollow cylindrical bodies to match the flanges 4b and fix them with bolts passing through connection holes 4b-1.
- the liner plate segment 4 is also corrugated. Thus, they maintain high compression strength in both axial and radial directions even if the material is relatively thin, which enhances the strength of the earth-retaining casings. If, to reduce costs, a hollow cylindrical body made of a thin, plane plate is used as the earth-retaining casing, a reinforcing ring as shown in Fig. 8 should be employed for safety.
- Fig. 9 is a cross sectional view showing a manhole constructed within the shaft as an underground structure.
- a plurality of frames 61 are vertically stacked within the earth-retaining casing 2 to constitute a manhole.
- the lowest frame 61 is held by mortar 63 which is cast to fill the gaps above the concrete bottom plate 7.
- a manhole cover 62 is mounted on top of the frame 61, the gaps around the outer periphery of the manhole are filled with backfill soil 64.
- Fig. 10 is a cross sectional view showing an underground tank constructed within the shaft.
- a tank body 31 is inserted into the earth-retaining casing 2 so as to be mounted on the concrete bottom plate 7, and the gaps between the earth-retaining casing 2 and the tank body 31 are filled with backfill soil 32. Further, mortar 33 is cast on the ground surface.
- the pre-constructed shaft has high strength due to the earth-retaining casing 2 being integrated with the hardening agent 8.
- An underground structure such as a manhole or an underground tank constructed in this way remains in good condition, without sustaining damage or breakage.
- the excavation casing 1 is recovered from the ground when pouring the hardening agent 8 after excavation and discharge of the earth from the excavation casing 1 is completed.
- the excavation casing 1 can be reused many times. Since the excavation casing 1 will not be wasted, it may be made of a more expensive construction: for example, the excavation casing 1 may have a specially designed blade tip made of a special alloy to improve the excavation efficiency, or may be made of a special steel for further enhanced durability. Further, it is possible to make the excavation casing 1 a lightweight double structure with high strength. Further, a large-sized excavation casing which exceeds the width limit of vehicle transportation may have a vertically dividable type structure.
- Fig. 11 is a vertical cross-sectional view wherein an earth-retaining casing is inserted into an excavation casing
- Fig. 12 is a vertical cross-sectional view which shows a mechanism for increasing diameter
- Fig. 13 is a vertical cross-sectional view which illustrates an extending operation with a length-extending mechanism
- Figs. 14 and 15 are transverse sectional views taken along the line X-X and Y-Y in Fig. 12, respectively.
- an excavation casing 12 is driven into the ground, and the earth within the pressed excavation casing 12 is excavated and discharged using a shaft excavating apparatus 50 disposed on the ground.
- an earth-retaining casing 13 to which a bottom plate 15 with a tubular guide column 14 is mounted is inserted into the excavation casing 12.
- the remaining water 18, if present within the excavation casing 12 can be introduced into the earth-retaining casing 13 through a water inlet 16 in the bottom plate 15 by setting a check valve 16v thereof, also provided in the bottom plate 15, to the open position beforehand.
- the earth-retaining casing 13 can easily subside.
- the corrugating apparatus 20 which is a part of the shaft constructing apparatus will be described below.
- the corrugating apparatus 20 consists of an upper expanding mechanism A and a lower expanding mechanism B which are vertically disposed.
- Fig. 14 shows the upper expanding mechanism A
- Fig. 15 shows the lower expanding mechanism B.
- Eight hydraulic actuators 21 and 23 which are extendable and contractible are radially disposed in the expanding mechanisms A and B, respectively, and arc-shaped press molds 22 and 24 are mounted at the ends of the hydraulic actuators 21 and 23, respectively, so as to form a substantially circular shape along the inner periphery of the earth-retaining casing 13.
- an extendable hydraulic actuator 25 for changing the distance between the expanding mechanisms A and B is provided.
- An anti-rotation member S is also provided for each of the hydraulic actuators 21, 23 so that the press molds 22 and 24 will not slip out of place with the rotation of rods R of the hydraulic actuators 21 and 23.
- the hydraulic actuators 21, 23 and 25 are operated by hydraulic pressure supplied through a hydraulic hose from a hydraulic pump controlled by a control panel located on the ground, which is not shown in the drawings.
- the corrugating apparatus 20 is completely inserted into the earth-retaining casing 13, as shown in Fig. 12, the excavation casing 12 is lifted up to a depth not interfering with the diameter-expanding operation, and the hydraulic actuators 23 of the lower expanding mechanism B are extended so that the earth-retaining casing 13 is given a waveform crest by the press molds 24. Then, the hydraulic actuators 21 of the upper expanding mechanism A is extended so that the earth-retaining casing 13 is given another waveform crest by the press molds 22. The distance between the upper expanding mechanism A and the lower expanding mechanism B at this stage determines the interval between waveform crests.
- the press molds 22 are removed from the second waveform crest on the earth-retaining casing 13 by contracting the hydraulic actuators 21 of the upper expanding mechanism A.
- the hydraulic actuator 25 is extended so that the upper expanding mechanism A is lifted up a step as shown in Fig. 13, and the hydraulic actuators 21 are again extended so that the earth-retaining casing 13 is given the next crest by the press molds 22.
- the lower expanding mechanism B keeps the press molds 24 pressed against the first waveform crest of the earth-retaining casing 13.
- the excavation casing 12 is gradually pulled up in accordance with the progress of the operation so as not to disturb the corrugating operation.
- the press molds 24 are removed from the first waveform crest of the earth-retaining casing 13 by contracting the hydraulic actuators 23 of the lower expanding mechanism B, and the hydraulic actuator 25 is contracted to raise the lower expanding mechanism B a step.
- the hydraulic actuators 23 are again extended so that the press molds 24 are pressed against the second waveform crest previously formed by the press molds 22 of the upper expanding mechanism A, thereby adjusting the waveform into a proper shape.
- the upper expanding mechanism A keeps the press molds 22 pressed against the newest waveform crest on the earth-retaining casing 13.
- the corrugating apparatus 20 does not fall or slip.
- the press molds 22 and 24 in the upper expanding mechanism A and the lower expanding mechanism B are disposed to project evenly around the tubular guide column 14 covering alternating areas.
- the concave portions 13r which have not been properly pushed out due to their positions corresponding to gaps between the press molds 22 in the upper expanding mechanism A, can be shaped properly by the press molds 24 of the lower expanding mechanism B. Accordingly, irregularity in the waveform is eliminated so that the strength, particularly resistance to pressure, is greatly improved.
- the press molds 22 and 24 have an arc shape and are disposed in a substantially circular manner along the inner periphery of the earth-retaining casing 13, the waveform created in the earth-retaining casing 13 is a series of substantially concentric circles.
- the hydraulic actuators 21 in the upper expanding mechanism A are contracted again to detach the press molds 22 from the current waveform crest positions, and the hydraulic actuator 25 is extended so that the upper expanding mechanism A is further raised a step.
- the hydraulic actuators 21 are again extended so that the earth-retaining casing 13 is given another waveform crest by the press molds 22.
- the corrugating apparatus 20 ascends in a looping movement by alternately repeating the operation of expanding diameter of the earth-retaining casing 13 by means of the upper expanding mechanism A and the lower expanding mechanism B and the operation of extending and shortening the distance between the upper expanding mechanism A and the lower expanding mechanism B by means of the hydraulic actuator 25, as shown in Figs. 16A to 16C, to form a continuous, uniform waveform on the earth-retaining casing 13.
- the pressing force applied by the press molds 22 may not be uniform.
- the press molds 22 are held by both the lower expanding mechanism B and the tubular guide column 14, the operation of molds 22 will not be affected by differences in reaction force, and the corrugating operation will progress evenly.
- the tubular guide column 14 also serves as a guide for the vertical motion of the hydraulic actuator 25, which changes the distance between the upper expanding mechanism A and the lower expanding mechanism B.
- the corrugating apparatus 20 has two diameter-expanding mechanisms; also, the earth-retaining casing 13 can be corrugated with a corrugating apparatus having three or more diameter-expanding mechanisms by following the procedure as described above.
- a corrugating apparatus 40 consists of an upper expanding mechanism A and a lower expanding mechanism B which are vertically disposed.
- a tubular guide column 42 having a longitudinal through hole 41 guides the movement of the corrugating apparatus 40.
- the tubular guide column 42 is fixed to a fixing metal fitting 45 provided in a bottom plate reinforcing bar 44 which is fixed to the bottom portion of an earth-retaining casing 13 while the corrugating apparatus 40 is applying corrugation treatment.
- the tubular guide column 42 is removed from the fixing metal fitting 45, and a concrete bottom plate is cast.
- the bottom plate reinforcing bar 44 also serves as a reinforcing bar for the concrete bottom plate.
- the corrugating apparatus 40 applies corrugation treatment to the earth-retaining casing 13 inserted inside the excavation casing 12 while raising the upper expanding mechanism A and the lower expanding mechanism B by using the tubular guide column body 42 as a guide.
- the tubular guide column body 42 In the case of supporting the tubular guide column 42 by the bottom plate reinforcing bar 44, deviation of the upper portion of the tubular guide column 42 due to the softness of the fixing metal fitting 45 is prevented by a substantially horizontal support bar member 43 which supports the upper portion of the tubular guide column 42 so that the center of the waveform formed on the earth-retaining casing 13 does not shift.
- the earth-retaining casing 13 descends in relation to the position of support bar member 43 as the corrugating progresses, and therefore a slight clearance is provided between an end 43a of the support bar member 43 and the inner surface of the earth-retaining casing 13.
- a corrugating apparatus 60 consists of an upper expanding mechanism A and a lower expanding mechanism B which are vertically disposed.
- Eight hydraulic actuators 21 and 23 which are extendable and contractible are radially disposed in each of the expanding mechanisms A and B, and arc-shaped press molds 22 and 24 are mounted at the ends of the hydraulic actuators 21 and 23, respectively, so as to form a substantially circular shape along the inner periphery of the earth-retaining casing 13.
- an extendable and contractible hydraulic actuator 25 for changing the distance between the expanding mechanisms A and B is provided.
- the corrugating apparatus 60 Since the corrugating apparatus 60 ascends in a looping movement while supporting the apparatus itself by pushing the press molds 22 and 24 against the earth-retaining casing 13, it can carry out a corrugating operation for the earth-retaining casing 13 without having a tubular guide column set up on the bottom plate.
- the corrugating apparatus 60 is likely to move upward in a zigzag manner. This can be prevented by controlling the corrugating apparatus 60 to vertically climb within the earth-retaining casing 13 by means of a hollow support column 26 set up on the lower expanding mechanism B and a substantially horizontal support bar 27 provided at an upper position of the hollow support column 26. Further, a slight clearance provided between a pad 27a mounted at the end of the support bar 27 and the earth-retaining casing 13 enables the corrugating apparatus 60 to smoothly ascend.
- FIG. 20 is a schematic view which illustrates the procedure of connecting two earth-retaining casings 13.
- the excavation casing 12 is extended by connecting the members by use of bolts or by welding.
- the earth-retaining casings 13 are assembled by putting an end portion of an earth-retaining casing 13a on an end portion of another earth-retaining casing 13b, which are disposed in a vertically adjacent manner as shown in Fig. 20, and corrugating the overlapping ends together.
- the lower end of the earth-retaining casing 13b which has not yet been corrugated is inserted inside the upper end of the corrugated earth-retaining casing 13a to the extent that the lower end of the non-corrugated casing 13b covers one or two wave crests on the upper end of the corrugated casing 13a, and the lower end of the non-corrugated casing 13b is corrugated as it overlaps with the end of the corrugated earth-retaining casing 13a.
- the corrugation firmly connects the earth-retaining casings 13a and 13b as shown in Fig. 20B.
- the diameter of the earth-retaining casing 13a has been enlarged even at the troughs 13v in the waveform along with the diameter expansion at the crests 13m by the original corrugation. This makes it easy to insert the non-corrugated earth-retaining casing 13b therein.
- a paste or the like may be applied to the joining faces between the earth-retaining casings 13a and 13b to gain complete watertightness.
- relatively thin earth-retaining casings 13a and 13b can be used, and the casings can be easily and securely joined without using bolting or other troublesome means.
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
- Earth Drilling (AREA)
- Piles And Underground Anchors (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10641397A JP3683069B2 (ja) | 1997-04-23 | 1997-04-23 | 立坑の土留工法 |
| JP106413/97 | 1997-04-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0874088A2 true EP0874088A2 (fr) | 1998-10-28 |
| EP0874088A3 EP0874088A3 (fr) | 1999-03-31 |
Family
ID=14432993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98107467A Withdrawn EP0874088A3 (fr) | 1997-04-23 | 1998-04-23 | Procédé pour la construction d'un puit, et dispositif pour la construction |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0874088A3 (fr) |
| JP (1) | JP3683069B2 (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9970173B2 (en) | 2014-03-13 | 2018-05-15 | Soilmec S.P.A. | Device for deep driving of tubes having a large diameter |
| US11220800B2 (en) * | 2017-10-19 | 2022-01-11 | Soletanche Freyssinet | System for anchoring a pile or jacket and corresponding method |
| CN114439043A (zh) * | 2021-12-31 | 2022-05-06 | 上海市机械施工集团有限公司 | 一种骑马井的施工装置及施工方法 |
| CN117188447A (zh) * | 2023-10-31 | 2023-12-08 | 无锡职业技术学院 | 一种灌注桩的半预制件及成桩设备 |
| CN120425806A (zh) * | 2025-06-27 | 2025-08-05 | 浙江世润建创科技发展有限公司 | 预制钢内衬箱体修复加固污水井井室及施工方法 |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5637376B2 (ja) * | 2010-10-28 | 2014-12-10 | 清水建設株式会社 | 放射性廃棄物の埋設方法 |
| JP6182366B2 (ja) * | 2013-06-18 | 2017-08-16 | 鹿島建設株式会社 | 掘削方法、地下構造物構築方法、壁体部材、掘削用壁体 |
| KR101543209B1 (ko) * | 2015-04-28 | 2015-08-07 | 박을재 | 지오튜브와 이의 부상방지장치를 사용한 현장타설콘크리트말뚝 및 그 시공 방법 |
| JP7436182B2 (ja) * | 2019-11-14 | 2024-02-21 | 日鉄建材株式会社 | 地中構造物の設計方法、地中構造物の施工方法および地中構造物 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3995438A (en) * | 1973-09-28 | 1976-12-07 | Texaco Inc. | Method for increasing the load carrying capacity and pull-out resistance of hollow piles |
| JPS637423A (ja) * | 1986-06-26 | 1988-01-13 | Masaya Nagashima | 軟弱地盤におけるマンホ−ル建設方法 |
| DE3829397C2 (de) * | 1988-08-30 | 1994-08-18 | Kirchner Fraenk Rohr | Dränschacht |
| US4924951A (en) * | 1989-01-13 | 1990-05-15 | Paulson Roger W | Manhole cutter |
-
1997
- 1997-04-23 JP JP10641397A patent/JP3683069B2/ja not_active Expired - Fee Related
-
1998
- 1998-04-23 EP EP98107467A patent/EP0874088A3/fr not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9970173B2 (en) | 2014-03-13 | 2018-05-15 | Soilmec S.P.A. | Device for deep driving of tubes having a large diameter |
| US11220800B2 (en) * | 2017-10-19 | 2022-01-11 | Soletanche Freyssinet | System for anchoring a pile or jacket and corresponding method |
| CN114439043A (zh) * | 2021-12-31 | 2022-05-06 | 上海市机械施工集团有限公司 | 一种骑马井的施工装置及施工方法 |
| CN117188447A (zh) * | 2023-10-31 | 2023-12-08 | 无锡职业技术学院 | 一种灌注桩的半预制件及成桩设备 |
| CN120425806A (zh) * | 2025-06-27 | 2025-08-05 | 浙江世润建创科技发展有限公司 | 预制钢内衬箱体修复加固污水井井室及施工方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0874088A3 (fr) | 1999-03-31 |
| JP3683069B2 (ja) | 2005-08-17 |
| JPH10299377A (ja) | 1998-11-10 |
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